CN111802577A - One-step forming processing technology of refined corn noodles - Google Patents
One-step forming processing technology of refined corn noodles Download PDFInfo
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- CN111802577A CN111802577A CN202010741455.4A CN202010741455A CN111802577A CN 111802577 A CN111802577 A CN 111802577A CN 202010741455 A CN202010741455 A CN 202010741455A CN 111802577 A CN111802577 A CN 111802577A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/02—Mixing or kneading machines for the preparation of dough with vertically-mounted tools; Machines for whipping or beating
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/142—Feeding mechanisms, e.g. skip lifting mechanisms
- A21C1/1435—Feeding mechanisms, e.g. skip lifting mechanisms for liquids
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/24—Apparatus for cutting out noodles from a sheet or ribbon of dough by an engaging pair of grooved rollers
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/04—Dough-extruding machines ; Hoppers with moving elements, e.g. rollers or belts as wall elements for drawing the dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- Manufacturing And Processing Devices For Dough (AREA)
- Noodles (AREA)
Abstract
The invention belongs to the technical field of one-step molding of corn noodles, and particularly relates to a one-step molding processing technology of refined corn noodles; the noodle maker comprises a machine body; a machine cover is sleeved on the upper end face of the machine body; the end face of the bottom of the machine cover is fixedly connected with first electric telescopic rods which are uniformly arranged; each first electric telescopic rod telescopic shaft is fixedly connected with an extrusion ball which is made of rubber materials; a storage box is fixedly connected to the inner surface of the box body below the extrusion ball, and the storage box is in a trapezoidal design; the invention mainly aims to solve the problems that in the existing noodle making process, most of dough is extruded onto a screen by a screw rod, then the dough is extruded into noodles by the screen, and then the noodles are made by the method, the dough is easy to adhere to parts in a noodle machine, so that the cleaning is very difficult, and meanwhile, when the dough adhered in the noodle machine is not cleaned for a long time, the dough can ferment to generate mildew, and the safety of the noodles can be reduced when the noodles are extruded again.
Description
Technical Field
The invention belongs to the technical field of one-step molding of corn noodles, and particularly relates to a one-step molding processing technology of refined corn noodles.
Background
The noodles are one of staple foods in China, and the consumption per capita in the north is 100-200 g/d. Through the complex formulation of the edible beans with abundant nutrition and wheat flour and corn flour, carry out noodle processing, can enrich consumer's diet and constitute to carry out accurate nutrition to special crowd, the function special effect of furthest performance beans satisfies the demand that the country promoted to noodle product consumption, about the introduction to the corn noodle one shot forming processing technology, can refer to the periodical: zhang Qing Fang, corn processing technology and product development research progress, agricultural science and technology and equipment, 2020(05), but at present, certain problems still exist in the processing technology of noodles, and the processing technology specifically comprises the following aspects:
the dough is extruded to the screen cloth through the hob in the process of making noodles in the prior art mostly, then the dough is extruded to noodles through the screen cloth, then when utilizing this kind of mode to make noodles, the dough is stained with easily on attaching the part in the noodle machine, leads to washing very difficult, and when the dough that is stained with in the noodle machine is not cleaned for a long time, the dough can ferment and produce the mildew simultaneously, can reduce the problem of the security of noodle when once more extruding noodle.
In the prior art, some proposals related to noodle processing technologies exist, for example, patent No. 201810028046.2 is named as a patent of a preparation method of corn noodles, the technical proposal prepares the corn noodles by methods of ultrasonic treatment, puffing and curing, tabletting, drying or aging and the like, the corn flavor is pure, but the proposal cannot ensure that a surface layer is not adhered in a noodle machine.
In view of the above, in order to overcome the above technical problems, the present inventors designed and developed a one-step forming process for refined corn noodles, and made a special noodle maker, thereby solving the above technical problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a one-step molding processing technology of refined corn noodles, which is mainly used for solving the problems that the dough is extruded to a screen mesh through a screw rod in the existing noodle making process, then the dough is extruded to noodles through the screen mesh, and then the noodles are made in such a way, the dough is easy to adhere to parts in the noodle machine, so that the cleaning is very difficult, and meanwhile, when the adhered dough in the noodle machine is not cleaned for a long time, the dough can ferment to generate mildew, and the safety of the noodles can be reduced when the noodles are extruded again.
The technical scheme adopted by the invention for solving the technical problems is as follows: a one-step molding processing technology of refined corn noodles comprises the following steps:
s1: selecting dried corn kernels as main raw materials for making noodles, cleaning and removing impurities of the selected corn kernels, and selecting mildewed and damaged corn kernels after the cleaning and the removing of the corn kernels are finished; the quality and safety of the corn flour can be ensured by cleaning and removing impurities from the corn kernels;
s2: grinding the corn kernels subjected to the cleaning and impurity removal in the step S1 in a grinding device to obtain corn flour, wherein the grinding degree of the corn kernels is 100-110 meshes; the bonding degree of corn flour can be improved by grinding the corn kernels into 100-mesh 110-mesh powder, so that the taste of the corn noodles can be improved;
s3: putting the ground corn flour in the step S2 into a storage box in a noodle machine, starting the noodle machine, spraying water into the storage box after the noodle machine is started, and then pressing and mixing until dough is formed;
s4, when the flour in the S3 is pressed into dough, the dough is extruded onto a shaping roller, the dough can be extruded into noodles when passing through the shaping roller, and then the prepared noodles are aired; the dough is molded into the noodles by using the molding stick, so that the adhesion of the dough on the molding stick can be reduced;
wherein the noodle maker comprises a body; a machine cover is sleeved on the upper end face of the machine body; the end face of the bottom of the machine cover is fixedly connected with first electric telescopic rods which are uniformly arranged, and the first electric telescopic rods are electrically connected with the controller through leads; each first electric telescopic rod telescopic shaft is fixedly connected with an extrusion ball which is made of rubber materials; a storage box is fixedly connected to the inner surface of the box body below the extrusion ball, and the storage box is in a trapezoidal design; the inner walls of the two sides of the storage box are fixedly connected with second electric telescopic rods which are uniformly arranged; the two sides of the telescopic shaft of the second electric telescopic rod are fixedly connected with extrusion plates which are all in arc-shaped design; liquid tanks are arranged in the inner walls of the two extrusion plates and are communicated with an external water source through second electric telescopic rods; uniformly distributed spray holes are formed in the inner wall of each liquid tank; a control valve is fixedly connected in the inner wall of the bottom of the storage box; shaping sticks which are uniformly arranged are rotatably connected in the inner wall of the box body below the storage box through a motor, and the number of the shaping sticks is two; the inner wall of each shaping roller is provided with uniformly distributed annular grooves, and the annular grooves are designed around the shaping rollers and correspond to each other; extrusion strips are fixedly connected between every two annular grooves of the shaping stick on the right side on the outer surface of the shaping stick and are designed in a conical shape; each extrusion strip is made of elastic rubber material; a conveying belt is rotatably connected in the inner wall of the machine body below the two shaping rollers through a motor, and the conveying belt is designed in an inclined manner; the outer surface of the conveying belt is fixedly connected with spacer rods which are uniformly arranged; a conveying plate is fixedly connected in the inner wall of the box body at the left side of the shaping belt and is designed in an arc shape; notches which are uniformly arranged are formed in the inner wall of the machine body below the conveying belt;
when the noodle maker is used, flour is firstly poured into the storage box, then the cover is fixed above the maker body and the noodle maker is started, the controller sprays water into the storage box through the extrusion plate after the noodle maker is started, the controller cuts off the water source when the water source sprays a proper amount, the controller controls the first electric telescopic rod to do telescopic motion, the extrusion ball can be driven to extrude the soaked flour in the downward moving process of the first electric telescopic rod, the flour can be extruded in the process, so that the dough kneading effect is achieved, when the extrusion ball moves upwards, the controller controls the second electric telescopic rod to stretch, the flour extruded to two sides can be pushed into the central position of the storage box in the process, the first electric telescopic rod continues to press downwards, the flour can be overturned and extruded in the process, so that the bonding degree between the flour can be improved, meanwhile, the water source can be uniformly contacted with the flour, because the extrusion plate is designed in an arc shape, the flour can be better pushed into the central position of the storage box, when flour mixing is completed, the controller controls the control valve to be opened, the shaping roller is controlled to rotate towards the control valve, the first electric telescopic rod and the second electric telescopic rod are continuously controlled to stretch and retract, dough can be extruded out of the storage box through the control valve in the process that the extrusion ball and the extrusion plate move, the dough is extruded out of the storage box to form a flaky surface layer when the dough passes through the shaping roller, the shaping roller can extrude the surface layer, the surface layer can be extruded into the annular groove in the process that the shaping roller extrudes the surface layer, cylindrical noodles on the extrusion layer of the surface layer can be easily extruded into the noodles in the process due to the mutual correspondence of the annular grooves, the surface layer can be easily extruded into the noodles through the extrusion on the two sides of the surface layer, so that the excessive extrusion force of the surface layer can be prevented from being too large, the surface layer is prevented from being bonded on the shaping roller, and the extrusion strips which are uniformly arranged are fixedly connected on, the extrusion strip can be mutually attached with the left shaping roller in the process of extruding the surface layer by the shaping roller, so that the surface layers on the two sides of the annular groove can be pressed and broken and extruded into the annular groove, in the process, the surface layer can be prevented from being adhered to the two sides of the annular groove, and the surface layer can fall on the conveying belt after being extruded into noodles, because the conveying belt is designed to be inclined, the noodles can be better sent out, because the outer surface of the conveying belt is fixedly connected with the spacer bars which are uniformly distributed, thereby separating the noodles, preventing the noodles from being bonded, controlling the extrusion plate to spray liquid outwards when the extrusion of the noodles is finished, the storage box can be washed by matching the movement of the first electric telescopic rod and the second electric telescopic rod, simultaneously liquid in the storage tank can also flow to moulding rod on to can wash moulding rod, the waste water in the organism flows through the breach simultaneously.
Preferably, the storage boxes are fixedly connected with the inner wall of the box body below the storage box and are uniformly distributed, and the number of the storage boxes is two and corresponds to that of the storage boxes; the end surfaces of the bottoms of the storage boxes are all designed in an inclined manner, and grooves are formed in the inclined surfaces; one side of each storage box, which is opposite to the other storage box, is rotatably connected with pre-pressing rollers which are uniformly arranged in the inner wall of the box body through motors, and the pre-pressing rollers partially extend into the storage boxes on the two sides; a first circular pipe is fixedly connected in the inner wall of each storage box at the opposite side of each storage box, and the first circular pipes extend out of the outside; the two first round pipes are communicated with flour or a water source; a second circular pipe is fixedly connected in each of the two grooves and extends out of the machine body; the inner walls of the two second circular pipes are fixedly connected with control valves;
when the noodle making machine works, before the noodle making machine is started, flour is poured into the storage box through the first circular tube, the poured flour can slide into the groove due to the inclined design of the storage box, when dough is extruded into the storage box, the prepressing roller can preliminarily extrude the surface layer, the surface layer can be extruded in the process, so that the surface layer can be extruded into a surface layer with uniform thickness, convenient conditions can be provided for extrusion of the shaping roller in the process, meanwhile, the flour in the storage box can be adhered to the surface of the prepressing roller in the rotating process of the prepressing roller, the flour can be adhered to the surface of the surface layer when the surface layer is extruded by the prepressing roller, the viscosity of the surface layer can be reduced in the process, so that the adhesion of the surface layer to the noodle making machine is reduced, after the noodle is extruded, the control valve in the second circular tube is opened, at the moment, the flour in the storage box can slide out of the storage box through the second circular tube, then, water is introduced into the storage box through the first round pipe, and the pre-pressing roller and the storage box can be washed in the process, so that the surface layer is prevented from being adhered to the interior of the pre-pressing roller and the interior of the storage box.
Preferably, the outer surfaces of the two prepressing rollers are fixedly connected with uniformly arranged shaping strips, and the shaping strips are in a conical design; each shaping strip corresponds to two sides of the annular groove; strips which are uniformly arranged are fixedly connected in the inner wall of the storage box above the two prepressing rollers and are arranged between every two adjacent shaping strips;
during operation, because the outer surface of the prepressing roller is fixedly connected with the molding strips which are uniformly arranged, when the prepressing roller extrudes the surface layer, the molding strips can extrude the surface layer into uniform and unseparated elliptical bulges, the surface layer can be molded firstly in the process, when the surface layer passes through the annular groove, the surface layer can be more easily extruded into the annular groove, meanwhile, the compaction degree of the noodles can be improved, the taste of the noodles can be improved, because the strips fixedly connected in the inner wall of the discharging box are all arranged between the molding strips, the molding strips can be cleaned in the rotating process of the prepressing roller, the excessive influence of flour attached in the molding strips on the extrusion of the surface layer is prevented, and meanwhile, the surface layer attached between the molding strips can be pushed away.
Preferably, the two shaping sticks are rotatably connected with an auxiliary stick through a motor on the opposite sides in the inner wall of the box body; the outer surfaces of the two auxiliary rods are fixedly connected with cleaning layers which are uniformly arranged and made of elastic rubber materials; each cleaning layer can be inserted into the annular groove;
in the during operation, because the clearance layer that supplementary rod surface linked firmly all can stretch into the ring channel, at moulding rod pivoted in-process, the clearance layer can clean in the ring channel to be stained with in can preventing the ring channel and adhere to there is the surface course, thereby the extrusion process to the surface course is influenced, the clearance layer can also push away the unnecessary surface course of moulding rod surface simultaneously, thereby prevents that moulding rod surface from being stained with and adhering to there is the surface course.
Preferably, the inner walls of the two auxiliary sticks are provided with elongated slots, and the elongated slots are communicated with an external water source through a conduit; uniformly arranged liquid channels are formed in the inner wall of each cleaning layer, and the liquid channels are communicated with the long grooves;
during operation, because the elongated slot all communicates with the liquid channel, after the noodle extrusion is accomplished, the controller leads into the elongated slot with the water source through the water pipe this moment, and the water that flows into in the elongated slot can be through the liquid channel blowout, can wash moulding rod surface at this in-process to can prevent the surface course adhesion at moulding rod surface, can also wash the ring channel simultaneously, thereby prevent to remain the surface course in the ring channel, and then influence the reuse of noodle.
Preferably, the rotating shafts of the two auxiliary sticks are fixedly connected with supporting rods through rotating rings; a supporting rod is fixedly connected between the two supporting rods and is made of rubber materials; the inner walls of the two support rods are fixedly connected with uniformly arranged inserting strips, and the inserting strips extend into the annular groove;
during operation, because the cutting all stretches into the ring channel, moulding rod pivoted in-process, the cutting can be scraped to the piece to the ring channel to can get rid of the surface course that is stained with in the ring channel, because the clearance layer is made for elastic rubber material, when the clearance layer rotated to the supporting layer, the bracing piece can extrude the clearance layer, can get rid of the surface course of clearance on the clearance layer at this in-process, flows out following rivers simultaneously.
The invention has the following beneficial effects:
1. according to the invention, by arranging the pre-pressing roller, when dough is extruded into the storage box, the pre-pressing roller can initially extrude the surface layer, and the surface layer can be extruded in the process, so that the surface layer can be extruded into a surface layer with uniform thickness, and convenient conditions can be provided for the extrusion of the shaping roller in the process.
2. According to the invention, the shaping strips and the long strips are arranged, and the shaping strips are uniformly fixed on the outer surface of the pre-pressing roller, so that the surface layer can be extruded into uniform and unseparated elliptical bulges by the shaping strips in the process that the pre-pressing roller extrudes the surface layer, the surface layer can be shaped firstly in the process, when the surface layer passes through the annular groove, the surface layer can be extruded into the annular groove more easily, and meanwhile, the compaction degree of the noodles can be improved, so that the taste of the noodles can be improved.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a main body view of the noodle maker of the present invention;
FIG. 3 is an internal structural view of the noodle maker of the present invention;
FIG. 4 is a cross-sectional view of the noodle maker of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
in the figure: the machine comprises a machine body 1, a machine cover 11, a first electric telescopic rod 12, an extrusion ball 13, a storage box 14, a second electric telescopic rod 15, an extrusion plate 16, a liquid groove 17, a shaping stick 2, an annular groove 21, an extrusion strip 22, a conveying belt 23, a conveying plate 24, an auxiliary stick 25, a cleaning layer 26, a long groove 27, a liquid channel 28, a storage box 3, a pre-pressing roller 31, a first round pipe 32, a second round pipe 33, a shaping strip 34, a supporting rod 35 and an inserting strip 36.
Detailed Description
The one-shot molding process of a purified corn noodle according to an embodiment of the present invention will be described below with reference to fig. 1 to 5.
As shown in fig. 1 to 5, the one-step molding process of refined corn noodles of the present invention comprises the following steps:
s1: selecting dried corn kernels as main raw materials for making noodles, cleaning and removing impurities of the selected corn kernels, and selecting mildewed and damaged corn kernels after the cleaning and the removing of the corn kernels are finished; the quality and safety of the corn flour can be ensured by cleaning and removing impurities from the corn kernels;
s2: grinding the corn kernels subjected to the cleaning and impurity removal in the step S1 in a grinding device to obtain corn flour, wherein the grinding degree of the corn kernels is 100-110 meshes; the bonding degree of corn flour can be improved by grinding the corn kernels into 100-mesh 110-mesh powder, so that the taste of the corn noodles can be improved;
s3: placing the corn flour ground in the step S2 into a storage box 14 in a noodle machine, starting the noodle machine, spraying water into the storage box 14 after the noodle machine is started, and then pressing and mixing until dough is formed;
s4, when the flour in the S3 is pressed into dough, the dough is extruded onto the shaping roller 2, the dough can be extruded into noodles when passing through the shaping roller 2, and then the prepared noodles are aired; by using the shaping stick 2 to shape the dough into the noodles, the adhesion of the dough to the shaping stick 2 can be reduced;
wherein, the noodle maker comprises a machine body 1; the upper end face of the machine body 1 is sleeved with a machine cover 11; the end face of the bottom of the machine cover 11 is fixedly connected with first electric telescopic rods 12 which are uniformly arranged, and the first electric telescopic rods 12 are electrically connected with a controller through leads; each telescopic shaft of the first electric telescopic rod 12 is fixedly connected with an extrusion ball 13, and the extrusion ball 13 is made of rubber materials; a storage box 14 is fixedly connected to the inner surface of the box body below the extrusion ball 13, and the storage box 14 is in a trapezoidal design; the inner walls of two sides of the storage box 14 are fixedly connected with second electric telescopic rods 15 which are uniformly arranged; the two sides of the telescopic shaft of the second electric telescopic rod 15 are fixedly connected with extrusion plates 16, and the extrusion plates 16 are both arc-shaped; liquid tanks 17 are formed in the inner walls of the two extrusion plates 16, and the liquid tanks 17 are communicated with an external water source through second electric telescopic rods 15; the inner wall of each liquid tank 17 is provided with uniformly arranged spray holes; a control valve is fixedly connected in the inner wall of the bottom of the storage box 14; the lower part of the storage box 14 is rotatably connected with the shaping sticks 2 which are uniformly arranged in the inner wall of the box body through a motor, and the number of the shaping sticks 2 is two; the inner wall of each shaping roller 2 is provided with uniformly arranged annular grooves 21, and the annular grooves 21 are designed around the shaping rollers 2 and correspond to each other; extrusion strips 22 are fixedly connected to the outer surfaces of the shaping sticks 2 between every two annular grooves 21 of the shaping stick 2 on the right side, and the extrusion strips 22 are designed to be conical; each of the extrusion strips 22 is made of an elastic rubber material; a conveying belt 23 is rotatably connected in the inner wall of the machine body 1 below the two shaping rollers 2 through a motor, and the conveying belt 23 is designed to be inclined; the outer surface of the conveying belt 23 is fixedly connected with spacer rods which are uniformly arranged; a conveying plate 24 is fixedly connected to the left side of the shaping belt in the inner wall of the box body, and the conveying plate 24 is designed in an arc shape; notches which are uniformly arranged are formed in the inner wall of the machine body 1 below the conveying belt 23;
in the working process, in the prior art, the dough is extruded onto the screen mesh through the screw rod in the process of making noodles, then the dough is extruded into noodles through the screen mesh, and then when the noodles are made by using the method, the dough is easy to adhere to the parts in the noodle machine, so that the cleaning is very difficult, meanwhile, when the dough adhered in the noodle machine is not cleaned for a long time, the dough can ferment to generate mildew, and when the noodles are extruded again, the safety of the noodles can be reduced, the noodle making machine abandons the process that the traditional noodle machine extrudes the noodles by using the screen, the annular groove 21 is driven by the shaping rod 2 to rotate to extrude the surface layer, the strength for extruding the noodles can be reduced by using the method, so that the dough is adhered to the parts of the noodle machine, when the noodle making machine is used, the flour is firstly poured into the storage box 14, then the cover 11 is fixed above the machine body 1, and the noodle making machine is started, after the noodle maker is started, the controller sprays water into the storage box 14 through the extrusion plate 16, the controller cuts off a water source when the water source sprays a proper amount, the controller controls the first electric telescopic rod 12 to do telescopic motion, the extrusion ball 13 can be driven to extrude flour soaked in water in the downward moving process of the first electric telescopic rod 12, the flour can be extruded in the process to achieve the dough kneading effect, when the extrusion ball 13 moves upwards, the controller controls the second electric telescopic rod 15 to stretch, the flour extruded to two sides can be pushed into the central position of the storage box 14 in the process, the first electric telescopic rod 12 continues to be pressed downwards, the flour can be overturned and extruded in the process, the bonding degree between the flour can be improved, meanwhile, the water source can be uniformly contacted with the flour, and the extrusion plate 16 is designed in an arc shape, so that the flour can be better pushed into the central position of the storage box 14, when flour mixing is completed, the controller controls the control valve to be opened, the shaping roller 2 is controlled to rotate towards the control valve, the first electric telescopic rod 12 and the second electric telescopic rod 15 are controlled to stretch continuously, dough can be extruded out of the storage box 14 through the control valve in the moving process of the extrusion ball 13 and the extrusion plate 16, the dough is extruded out of the storage box 14 to form a flaky dough layer when the dough layer passes through the shaping roller 2, the shaping roller 2 can extrude the dough layer, the dough layer can be extruded into the annular groove 21 in the process of extruding the dough layer by the shaping roller 2, the annular grooves 21 correspond to each other, so that cylindrical noodles on the dough layer can be extruded, the dough layer can be easily extruded into the noodles in the process of extruding the dough layer through extruding the two sides of the dough layer, the excessive extrusion force of the dough layer can be prevented, the dough layer is bonded on the shaping roller 2, and the extrusion strips 22 which are uniformly arranged are fixedly connected to the shaping roller 2 on the right side, the extrusion strip 22 can be mutually attached to the left shaping stick 2 in the process of extruding the surface layer by the shaping stick 2, so that the surface layers on two sides of the annular groove 21 can be broken and extruded into the annular groove 21, the surface layer can be prevented from being adhered to the positions on two sides of the annular groove 21 in the process, the surface layer can fall on the conveying belt 23 after being extruded into noodles, the conveying belt 23 is designed in an inclined mode, so that the noodles can be better sent out, the outer surface of the conveying belt 23 is fixedly connected with the spacer rods which are uniformly distributed, so that the noodles can be separated, the noodles are prevented from being adhered, after the noodles are extruded, the controller controls the extrusion plate 16 to spray liquid outwards, the storage box 14 can be washed by matching with the movement of the first electric telescopic rod 12 and the second electric telescopic rod 15, meanwhile, the liquid in the storage box 14 can also flow onto the shaping stick 2, so that the shaping stick 2 can be washed, meanwhile, the waste water in the machine body 1 flows out through the gap.
As an embodiment of the invention, the storage boxes 3 which are uniformly arranged are fixedly connected in the inner wall of the box body below the storage box 14, and the number of the storage boxes 3 is two and corresponds to each other; the bottom end surfaces of the storage boxes 3 are all designed in an inclined manner, and grooves are formed in the inclined surfaces; the opposite sides of the two storage boxes 3 are rotatably connected with prepressing rollers 31 which are uniformly arranged in the inner wall of the box body through motors, and the prepressing rollers 31 partially extend into the storage boxes 3 on the two sides; a first circular pipe 32 is fixedly connected in the inner wall of the material storage box 3 at the opposite side of the two material storage boxes 3, and the first circular pipe 32 extends out of the outside; the two first round pipes 32 are communicated with flour or water; the two grooves are fixedly connected with second circular pipes 33, and the second circular pipes 33 extend out of the machine body 1; the inner walls of the two second circular pipes 33 are fixedly connected with control valves;
when the noodle maker works, before the noodle maker is started, flour is poured into the storage box 3 through the first circular tube 32, the poured flour slides into the groove due to the inclined design of the storage box 3, when dough is extruded into the storage box 14, the pre-pressing roller 31 can perform primary extrusion on the surface layer, the surface layer can be extruded in the process, so that the surface layer can be extruded into a surface layer with uniform thickness, convenient conditions can be provided for extrusion of the shaping roller 2 in the process, meanwhile, the flour in the storage box 3 can be attached to the surface of the pre-pressing roller 31 in the rotating process of the pre-pressing roller 31, the flour can be attached to the surface layer when the pre-pressing roller 31 extrudes the surface layer, the viscosity of the surface layer can be reduced in the process, the attachment of the surface layer to the noodle maker is reduced, after the extrusion of the noodle is completed, the control valve in the second circular tube 33 is opened, and the flour in the storage box 3 can slide out of the storage box 14 through the second circular tube 33, water is then fed into the magazine 3 through the first round tube 32, and the pre-press roller 31 and the magazine 3 can be washed in the process, thereby preventing the surface layer from adhering to the pre-press roller 31 and the magazine 3.
As an embodiment of the invention, the outer surfaces of the two pre-pressing rollers 31 are fixedly connected with uniformly arranged shaping strips 34, and the shaping strips 34 are both in a conical design; each shaping strip 34 corresponds to two sides of the annular groove 21; strips which are uniformly arranged are fixedly connected in the inner wall of the storage box 3 above the two prepressing rollers 31 and are arranged between every two adjacent shaping strips 34;
during operation, because the outer surface of the pre-pressing roller 31 is fixedly connected with the shaping strips 34 which are uniformly arranged, when the pre-pressing roller 31 extrudes the surface layer, the shaping strips 34 can extrude the surface layer into uniform and unseparated elliptical protrusions, the surface layer can be shaped firstly in the process, when the surface layer passes through the annular groove 21, the surface layer can be more easily extruded into the annular groove 21, and meanwhile, the compaction degree of the noodles can be improved, so that the mouth feel of the noodles can be improved, because the strips fixedly connected in the inner wall of the discharging box are all arranged between the shaping strips 34, the shaping strips 34 can be cleaned in the rotating process of the pre-pressing roller 31, so that the surface layer is prevented from being extruded due to excessive influence of flour attached in the shaping strips 34, and meanwhile, the surface layer attached between the shaping strips 34 can be pushed away.
As an embodiment of the invention, the two shaping sticks 2 on the opposite sides are rotatably connected with an auxiliary stick 25 in the inner wall of the box body through a motor; the outer surfaces of the two auxiliary rods 25 are fixedly connected with cleaning layers 26 which are uniformly arranged, and the cleaning layers 26 are made of elastic rubber materials; each of the cleaning layers 26 may be inserted into the annular groove 21;
in the during operation, because the clearance layer 26 that supplementary rod 25 surface linked firmly all can stretch into annular groove 21, at moulding rod 2 pivoted in-process, clearance layer 26 can clean in annular groove 21 to be stained with the surface course in can preventing annular groove 21, thereby the extrusion process to the surface course is influenced, clearance layer 26 can also push away the unnecessary surface course of 2 surfaces of moulding rod simultaneously, thereby prevent that 2 surfaces of moulding rod from being stained with and having the surface course.
As an embodiment of the present invention, the inner walls of the two auxiliary sticks 25 are respectively provided with an elongated slot 27, and the elongated slots 27 are both communicated with an external water source through a conduit; liquid channels 28 which are uniformly distributed are formed in the inner wall of each cleaning layer 26, and the liquid channels 28 are communicated with the long grooves 27;
during operation, because the elongated slot 27 all communicates with liquid channel 28, after the noodle extrusion is accomplished, the controller leads into the elongated slot 27 with the water source through the water pipe this moment, and the water that flows into in the elongated slot 27 can be spout through liquid channel 28, can wash moulding rod 2 surface at this in-process to can prevent that the surface course from the adhesion at moulding rod 2 surface, can also wash annular groove 21 simultaneously, thereby prevent to remain the surface course in the annular groove 21, and then influence the reuse of noodle.
As an embodiment of the present invention, the rotating shafts of the two auxiliary sticks 25 are fixedly connected with supporting rods through rotating rings; a support rod 35 is fixedly connected between the two support rods, and the support rods 35 are made of rubber materials; the inner walls of the two support rods 35 are fixedly connected with evenly arranged inserting strips 36, and the inserting strips 36 extend into the annular groove 21;
during operation, the cutting strips 36 extend into the annular groove 21, and in the rotating process of the shaping stick 2, the cutting strips 36 can cut and rub the annular groove 21, so that the surface layer adhered to the annular groove 21 can be removed, and the cleaning layer 26 is made of elastic rubber materials, so that when the cleaning layer 26 rotates to the supporting layer, the supporting rod 35 can extrude the cleaning layer 26, and the surface layer cleaned on the cleaning layer 26 can be removed in the process and flows out along with water flow.
The specific working process is as follows:
when the noodle maker is used, flour is poured into the storage box 14, the cover 11 is fixed above the machine body 1, the noodle maker is started, the controller sprays water into the storage box 14 through the extrusion plate 16 after the noodle maker is started, the controller cuts off the water source after the water source is sprayed to a proper amount, the controller controls the first electric expansion rod 12 to do telescopic motion, the extrusion ball 13 can be driven to extrude the soaked flour in the downward moving process of the first electric expansion rod 12, the flour can be extruded in the process so as to achieve the effect of kneading dough, when the extrusion ball 13 moves upwards, the controller controls the second electric expansion rod 15 to stretch, the flour extruded to two sides can be pushed into the central position of the storage box 14 in the process, the first electric expansion rod 12 continues to be pressed downwards, the flour can be turned and extruded in the process, meanwhile, the water source can be uniformly contacted with flour, the extruding plate 16 is in an arc-shaped design, so that the flour can be better pushed into the central position of the storage box 14, when flour kneading is completed, the controller controls the control valve to be opened, the shaping roller 2 is controlled to rotate towards the control valve, the first electric telescopic rod 12 and the second electric telescopic rod 15 are continuously controlled to stretch, dough can be extruded out of the storage box 14 through the control valve in the moving process of the extruding balls 13 and the extruding plate 16, when the dough is extruded out of the storage box 14, the dough forms a flaky dough layer, when the dough passes through the shaping roller 2, the shaping roller 2 can extrude the dough layer into the annular groove 21 in the process of extruding the dough layer by the shaping roller 2, the cylindrical noodles in the extruding layer of the dough layer can be easily extruded into the noodles by the extruding of the two sides of the dough layer in the process, thereby preventing overlarge extrusion force of the facing layer, leading to the surface layer to be bonded on the shaping roller 2, because the extrusion strip 22 which is evenly arranged is fixedly connected on the right shaping roller 2, the extrusion strip 22 can be mutually attached with the left shaping roller 2 in the process of extruding the surface layer by the shaping roller 2, thereby the surface layers on the two sides of the annular groove 21 can be pressed off and extruded into the annular groove 21, the surface layers can be prevented from being adhered on the two sides of the annular groove 21 in the process, the surface layers can fall on the conveying belt 23 after being extruded into noodles, because the conveying belt 23 is designed in an inclined way, the noodles can be better sent out, because the outer surface of the conveying belt 23 is fixedly connected with the spacer rods which are evenly arranged, thereby the noodles can be separated, the bonding between the noodles can be prevented, after the extrusion of the noodles is finished, the controller controls the extrusion plate 16 to be outward, the spray tank 14 can be washed by matching the movement of the first electric telescopic handle 12 and the second electric telescopic handle, simultaneously liquid in the storage tank 14 can also flow to moulding rod 2 on to can wash moulding rod 2, the waste water in the organism 1 flows through the breach simultaneously.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A one-step molding processing technology of refined corn noodles is characterized by comprising the following steps:
s1: selecting dried corn kernels as main raw materials for making noodles, cleaning and removing impurities of the selected corn kernels, and selecting mildewed and damaged corn kernels after the cleaning and the removing of the corn kernels are finished;
s2: grinding the corn kernels subjected to the cleaning and impurity removal in the step S1 in a grinding device to obtain corn flour, wherein the grinding degree of the corn kernels is 100-110 meshes;
s3: putting the corn flour ground in the step S2 into a storage box (14) in a noodle machine, starting the noodle machine, spraying water into the storage box (14) after the noodle machine is started, and then pressing and mixing until dough is formed;
s4, when the flour in the S3 is pressed into dough, the dough is extruded onto a shaping roller (2), the dough can be extruded into noodles when passing through the shaping roller (2), and then the prepared noodles are aired;
wherein the noodle maker comprises a machine body (1); a cover (11) is sleeved on the upper end face of the machine body (1); the end face of the bottom of the machine cover (11) is fixedly connected with first electric telescopic rods (12) which are uniformly arranged, and the first electric telescopic rods (12) are electrically connected with a controller through leads; each telescopic shaft of the first electric telescopic rod (12) is fixedly connected with an extrusion ball (13), and the extrusion ball (13) is made of rubber materials; a storage box (14) is fixedly connected to the inner surface of the box body below the extrusion ball (13), and the storage box (14) is in a trapezoidal design; the inner walls of the two sides of the storage box (14) are fixedly connected with second electric telescopic rods (15) which are uniformly arranged; the telescopic shafts of the second electric telescopic rods (15) on the two sides are fixedly connected with extrusion plates (16), and the extrusion plates (16) are both arc-shaped; liquid tanks (17) are respectively arranged in the inner walls of the two extrusion plates (16), and the liquid tanks (17) are communicated with an external water source through second electric telescopic rods (15); the inner wall of each liquid tank (17) is provided with uniformly arranged spray holes; a control valve is fixedly connected in the inner wall of the bottom of the storage box (14); shaping rollers (2) which are uniformly arranged are rotatably connected in the inner wall of the box body below the storage box (14) through motors, and the number of the shaping rollers (2) is two; the inner wall of each shaping roller (2) is provided with uniformly distributed annular grooves (21), and the annular grooves (21) are designed around the shaping rollers (2) and correspond to each other; extrusion strips (22) are fixedly connected to the outer surfaces of the shaping sticks (2) between every two annular grooves (21) of the shaping sticks (2) on the right side, and the extrusion strips (22) are designed to be conical; each extrusion strip (22) is made of elastic rubber material; a conveying belt (23) is rotatably connected in the inner wall of the machine body (1) below the two shaping rollers (2) through a motor, and the conveying belt (23) is designed to be inclined; the outer surface of the conveying belt (23) is fixedly connected with spacer rods which are uniformly arranged; a conveying plate (24) is fixedly connected to the left side of the shaping belt in the inner wall of the box body, and the conveying plate (24) is designed in an arc shape; gaps which are uniformly arranged are arranged in the inner wall of the machine body (1) below the conveying belt (23).
2. The one-step molding process of refined corn noodles according to claim 1, wherein the one-step molding process comprises: the storage boxes (3) are uniformly arranged and fixedly connected in the inner wall of the box body below the storage box (14), and the number of the storage boxes (3) is two and corresponds to each other; the bottom end surfaces of the storage boxes (3) are all designed in an inclined manner, and grooves are formed in the inclined surfaces; one side, opposite to the two storage boxes (3), of the inner wall of the box body is rotatably connected with prepressing rollers (31) which are uniformly arranged through motors, and the prepressing rollers (31) partially extend into the storage boxes (3) on the two sides; a first round pipe (32) is fixedly connected in the inner wall of the material storage box (3) at one side of each of the two material storage boxes (3) opposite to each other, and the first round pipes (32) extend out of the outside; the two first round pipes (32) are communicated with flour or a water source; a second circular pipe (33) is fixedly connected in each of the two grooves, and the second circular pipes (33) extend out of the machine body (1); and control valves are fixedly connected in the inner walls of the two second circular pipes (33).
3. The one-step molding process of refined corn noodles according to claim 2, wherein the one-step molding process comprises the following steps: the outer surfaces of the two prepressing rollers (31) are fixedly connected with shaping strips (34) which are uniformly arranged, and the shaping strips (34) are in a conical design; each shaping strip (34) corresponds to two sides of the annular groove (21) mutually; two it has the rectangular of even arrangement to link firmly in storage case (3) inner wall prepressing roller (31) top, and rectangular all arranges in between two liang of moulding strips (34) that are close to.
4. The one-step molding process of refined corn noodles according to claim 1, wherein the one-step molding process comprises: the two shaping sticks (2) are connected with an auxiliary stick (25) in the inner wall of the box body through a motor in a rotating way at the opposite sides; the outer surfaces of the two auxiliary rods (25) are fixedly connected with cleaning layers (26) which are uniformly arranged, and the cleaning layers (26) are made of elastic rubber materials; each cleaning layer (26) can be inserted into the annular groove (21).
5. The one-step molding process of refined corn noodles according to claim 4, wherein the one-step molding process comprises: elongated grooves (27) are formed in the inner walls of the two auxiliary rods (25), and the elongated grooves (27) are communicated with an external water source through guide pipes; liquid channels (28) which are uniformly distributed are formed in the inner wall of each cleaning layer (26), and the liquid channels (28) are communicated with the long grooves (27).
6. The one-step molding process of refined corn noodles according to claim 5, wherein the one-step molding process comprises: the rotating shafts of the two auxiliary sticks (25) are fixedly connected with supporting rods through rotating rings; a supporting rod (35) is fixedly connected between the two supporting rods, and the supporting rods (35) are made of rubber materials; two all link firmly cutting (36) of evenly arranging in bracing piece (35) inner wall, and cutting (36) all extend to in ring channel (21).
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| CN202010741455.4A CN111802577A (en) | 2020-07-29 | 2020-07-29 | One-step forming processing technology of refined corn noodles |
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| CN202010741455.4A CN111802577A (en) | 2020-07-29 | 2020-07-29 | One-step forming processing technology of refined corn noodles |
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| CN114403171A (en) * | 2022-02-14 | 2022-04-29 | 练庆雄 | Noodle production equipment and production process thereof |
| CN116391732A (en) * | 2023-04-14 | 2023-07-07 | 东莞穗丰粮食集团有限公司 | Corn noodle processing equipment and processing technology |
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