CN111799105B - Bending device for capacitor outgoing line and detection method thereof - Google Patents

Bending device for capacitor outgoing line and detection method thereof Download PDF

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Publication number
CN111799105B
CN111799105B CN202010464532.6A CN202010464532A CN111799105B CN 111799105 B CN111799105 B CN 111799105B CN 202010464532 A CN202010464532 A CN 202010464532A CN 111799105 B CN111799105 B CN 111799105B
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outgoing line
photoelectric sensor
rotating shaft
placing
out wire
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CN111799105A (en
Inventor
羊长青
孙书婷
秦悦欣
顾斌
印斌
杨国华
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Nantong Nanming Electronics Co ltd
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Nantong Nanming Electronics Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/38Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by electromagnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0005Repeated or cyclic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0023Bending
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/005Electromagnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/006Crack, flaws, fracture or rupture
    • G01N2203/0067Fracture or rupture
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0278Thin specimens
    • G01N2203/028One dimensional, e.g. filaments, wires, ropes or cables
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0296Welds
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0617Electrical or magnetic indicating, recording or sensing means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a bending device for a capacitor outgoing line and a detection method thereof, and the bending device comprises an operation table, wherein a base, a bearing seat, an installation seat and an upright post are respectively arranged on the operation table, a rotating shaft is arranged on the bearing seat, a rotating disc is arranged at one end of the rotating shaft, a driven gear and a positioning rotating disc are respectively arranged at the other end of the rotating shaft, two connecting blocks are arranged on the rotating disc, the same placing die is arranged on the connecting blocks, a placing groove for placing the outgoing line is formed in the center of the placing die, the outgoing line penetrates through the placing groove, gas claws for clamping the aluminum wire end of the outgoing line and a tinned copper clad steel wire of the outgoing line are respectively arranged above the placing die and on the base, a positive plate and a negative plate are respectively arranged on the inner side of a piston rod of the gas claw, and a power supply and a bulb are electrically connected between the positive plate and the negative plate. The invention has reasonable structure and simple operation, keeps the speed of the whole detection process constant, is not interfered by other factors, and improves the detection accuracy and the detection efficiency.

Description

Bending device for capacitor outgoing line and detection method thereof
Technical Field
The invention relates to the technical field of capacitor guide pin processing equipment, in particular to a bending device for a capacitor outgoing line and a detection method thereof.
Background
The capacitor lead-out wire mainly comprises an aluminum wire and a tinned copper clad steel wire, wherein the aluminum wire and the tinned copper clad steel wire are connected by welding spots, two different materials are welded by arc welding, the welding spots are required to be detected and monitored in the manufacturing process, and one of the important technical parameters is bending inspection.
The bending inspection method comprises the following steps: one end of the outgoing line is fixedly clamped, the other end of the outgoing line is loaded, the fixed clamping end rotates for 90-180 ℃, the number of degrees of rotation and the number of times are used as reference judgment values, the constant speed is used as the reference during rotation, acceleration caused by swinging of the load is prevented, and the load only applies pressure to the butt joint point during rotation and repeatedly applies force at different angles. Because the rotation must return to the original point after rotating 90 ℃ clockwise, and then rotate 90 ℃ counterclockwise and then return to the original point and rotate 4 times at 90 ℃.
The bending strength load of the lead-out wire solder joint part is different according to different specifications.
The capacitor lead wires are produced at high speed of 175-185/min, one is aluminum material, and the other is composite material (iron, copper and tin) in mass production, and each welding machine must be monitored to prevent the occurrence of cold joint and false joint, if the phenomenon occurs, the welding machine deviates from a normal reference value in bending inspection, so that the welding machine is immediately judged to be abnormal and is immediately stopped to prevent quality fluctuation.
The existing bending method comprises the following steps: the manual operation inspection method is adopted, namely manual swing is adopted after load clamping, the speed and the calculation angle of the manual swing are manually controlled, the accuracy is poor, and the efficiency is low.
Disclosure of Invention
The invention aims to provide a bending device for a capacitor lead wire and a detection method thereof.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a bending device for condenser lead-out wire, its innovation point lies in: the device comprises an operating table, wherein a base, a bearing seat, a mounting seat and a stand column are respectively arranged on the operating table, a rotating shaft is arranged on the bearing seat, a rotary table is arranged at one end of the rotating shaft, a driven gear and a positioning rotary table are respectively arranged at the other end of the rotating shaft, two connecting blocks are arranged on the rotary table, the same placing mold is arranged on the connecting blocks, a placing groove for placing an outgoing line is formed in the center of the placing mold, the outgoing line penetrates through the placing groove, gas claws for clamping the aluminum wire end of the outgoing line and the copper-clad steel wire of the outgoing line are respectively arranged above the placing mold and on the base, a positive plate and a negative plate are respectively arranged on the inner sides of piston rods of the gas claws, a power supply and a bulb are electrically connected between the positive plate and the negative plate, when the outgoing line is clamped by the gas claws, the positive plate, the negative plate, the power supply and the bulb form a circuit loop, and a servo motor is arranged on the mounting seat, the output shaft of the servo motor is provided with a driving gear, the driving gear is in meshed transmission connection with a driven gear, the positioning turntable is provided with a photoelectric sensor transmitting end, the upright post is provided with a disc, the disc is provided with three photoelectric sensor receiving ends, the photoelectric sensor receiving ends are arranged on a rotating track of the photoelectric sensor transmitting end and form a triangle, and the two photoelectric sensor receiving ends at the bottom are positioned on the horizontal diameter of the disc; the pneumatic claw type photoelectric sensor is characterized by further comprising a PLC control system, wherein the PLC control system is electrically connected with the pneumatic claw, the servo motor, the photoelectric sensor transmitting end and the photoelectric sensor receiving end respectively.
Further, the two air claws are positioned on the same vertical line.
Further, still set up proximity switch on the base, proximity switch is used for detecting whether lead-out wire tin-coated copper clad steel wire exists, proximity switch and PLC control system electric connection.
Further, the rotating shaft is located in the center of the rotating disc.
Furthermore, the bottom of the placing groove is of a conical structure, and a rubber pad is arranged on the inner wall of the placing groove.
The detection method for the bending device for the outgoing line of the capacitor is characterized by comprising the following steps of:
s1, longitudinally placing the outgoing line in the placing groove, starting an air claw through the PLC control system after the proximity switch detects the existence of the outgoing line, and clamping an aluminum wire end of the outgoing line and a tinned copper clad steel wire of the outgoing line by the air claw, wherein the positive plate, the negative plate, the power supply and the bulb form a circuit loop;
s2, starting a power supply, and enabling the lamp bulb to be in a normally-on state;
s3, starting a servo motor, driving a rotating shaft to rotate at a constant speed through the meshing connection between a driving gear and a driven gear by the servo motor, driving a rotating disc to rotate by the rotating shaft, bending the outgoing line by the rotation of the rotating disc, when the rotating shaft rotates 90 degrees clockwise, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then resets and stops for 0.3 second, then rotates anticlockwise at a constant speed, when the rotating shaft rotates to 90 degrees, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then rotates and resets in sequence, and rotates for four times repeatedly, because the upper end and the lower end of the leading-out wire are fixed, the bending drives the welding part of the leading-out wire to bear the twisting stress, thereby achieving the detection of the welding part of the leading-out wire.
Further, in the detection process, if the bulb is turned off, the welding part of the lead wire is broken, and the servo motor stops working.
After adopting the structure, the invention has the beneficial effects that:
the invention has reasonable structure and simple operation, keeps the speed of the whole detection process constant, is not interfered by other factors, and improves the detection accuracy and the detection efficiency.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic structural view of a positioning turntable according to the present invention;
fig. 4 is a schematic structural view of a disc according to the present invention.
Description of reference numerals:
the device comprises an operation table 1, a base 2, a bearing seat 3, a mounting seat 4, an upright post 5, a rotating shaft 6, a rotating disk 7, a driven gear 8, a positioning rotating disk 9, a connecting block 10, a placing mold 11, a placing groove 12, a pneumatic claw 13, a positive plate 14, a negative plate 15, a servo motor 16, a driving gear 17, a photoelectric sensor emitting end 18, a disc 19, a photoelectric sensor receiving end 20, a proximity switch 21, a rubber pad 22 and a leading-out wire 100.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-4, a bending device for capacitor outgoing lines comprises an operation table 1, wherein a base 2, a bearing seat 3, a mounting seat 4 and a column 5 are respectively arranged on the operation table 1, a rotating shaft 6 is arranged on the bearing seat 3, a rotating disc 7 is arranged at one end of the rotating shaft 6, a driven gear 8 and a positioning rotating disc 9 are respectively arranged at the other end of the rotating shaft 6, two connecting blocks 10 are arranged on the rotating disc 7, the same placing mould 11 is arranged on the connecting blocks 10, a placing groove 12 for placing the outgoing line 100 is arranged at the center of the placing mould 11, the outgoing line 100 penetrates through the placing groove 12, gas claws 13 for clamping the aluminum line end of the outgoing line and the tinned copper clad steel wire of the outgoing line are respectively arranged above the placing mould 12 and on the base, positive plates 14 and negative plates 15 are respectively arranged on the inner sides of piston rods of the gas claws 13, a power supply and a bulb are electrically connected between the positive plates 14 and the negative plates 15, when the outgoing line is clamped by the gas claws, the positive plate, the negative plate, the power supply and the bulb form a circuit loop, a servo motor 16 is arranged on the mounting seat, a driving gear 17 is arranged on an output shaft of the servo motor 16, the driving gear 17 is in meshing transmission connection with a driven gear 8, a photoelectric sensor transmitting end 18 is arranged on the positioning turntable 9, a disc 19 is arranged on the upright post 5, three photoelectric sensor receiving ends 20 are arranged on the disc 19, the photoelectric sensor receiving ends 20 are arranged on a rotating track of the photoelectric sensor transmitting end 18 and form a triangle, and the two photoelectric sensor receiving ends at the bottom are positioned on the horizontal diameter of the disc; still include PLC control system, PLC control system respectively with gas claw, servo motor, photoelectric sensor transmitting terminal and photoelectric sensor receiving terminal electric connection. Specifically, the relevant setting and control can be carried out by configuring a human-computer interface, on one hand, the time of the whole detection process can be displayed, and on the other hand, the 90 ℃ bending times can be displayed by calculating the rotation times of the servo motor so as to ensure the detection accuracy.
In this embodiment, the two air claws 13 are located on the same vertical line, and the upper and lower ends of the outgoing line can be clamped.
In this embodiment, still set up proximity switch 21 on the base 2, proximity switch 21 is used for detecting whether lead-out wire tinned copper clad steel wire exists, proximity switch and PLC control system electric connection. After the proximity switch 21 detects the outgoing line, the air claw is started through the PLC control system, and misoperation is avoided.
In this embodiment, the rotating shaft 6 is located at the center of the rotating disc 7, so as to ensure that the rotating disc is as close to the welding point of the outgoing line as possible when rotating.
In this embodiment, the bottom of the placement groove 12 is a conical structure for supporting the solder joint, and the solder joint is exposed by 1-2mm, which is convenient for detection, and the inner wall of the placement groove 12 is provided with the rubber pad 22 to avoid damage to the outgoing line.
A detection method for a bending device of a capacitor lead-out wire comprises the following steps:
s1, longitudinally placing the outgoing line in the placing groove, starting an air claw through the PLC control system after the proximity switch detects the existence of the outgoing line, and clamping an aluminum wire end of the outgoing line and a tinned copper clad steel wire of the outgoing line by the air claw, wherein the positive plate, the negative plate, the power supply and the bulb form a circuit loop;
s2, starting a power supply, and enabling the lamp bulb to be in a normally-on state;
s3, starting a servo motor, driving a rotating shaft to rotate at a constant speed through the meshing connection between a driving gear and a driven gear by the servo motor, driving a rotating disc to rotate by the rotating shaft, bending the outgoing line by the rotation of the rotating disc, when the rotating shaft rotates 90 degrees clockwise, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then resets and stops for 0.3 second, then rotates anticlockwise at a constant speed, when the rotating shaft rotates to 90 degrees, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then rotates and resets in sequence, and rotates for four times repeatedly, because the upper end and the lower end of the leading-out wire are fixed, the bending drives the welding part of the leading-out wire to bear the twisting stress, thereby achieving the detection of the welding part of the leading-out wire. In the detection process, if the bulb is turned off, the welding part of the lead wire is broken, and the servo motor stops working.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. The utility model provides a bending device for condenser lead-out wire which characterized in that: the device comprises an operating table, wherein a base, a bearing seat, a mounting seat and a stand column are respectively arranged on the operating table, a rotating shaft is arranged on the bearing seat, a rotary table is arranged at one end of the rotating shaft, a driven gear and a positioning rotary table are respectively arranged at the other end of the rotating shaft, two connecting blocks are arranged on the rotary table, the same placing mold is arranged on the connecting blocks, a placing groove for placing an outgoing line is formed in the center of the placing mold, the outgoing line penetrates through the placing groove, gas claws for clamping the aluminum wire end of the outgoing line and the copper-clad steel wire of the outgoing line are respectively arranged above the placing mold and on the base, a positive plate and a negative plate are respectively arranged on the inner sides of piston rods of the gas claws, a power supply and a bulb are electrically connected between the positive plate and the negative plate, when the outgoing line is clamped by the gas claws, the positive plate, the negative plate, the power supply and the bulb form a circuit loop, and a servo motor is arranged on the mounting seat, the output shaft of the servo motor is provided with a driving gear, the driving gear is in meshed transmission connection with a driven gear, the positioning turntable is provided with a photoelectric sensor transmitting end, the upright post is provided with a disc, the disc is provided with three photoelectric sensor receiving ends, the photoelectric sensor receiving ends are arranged on a rotating track of the photoelectric sensor transmitting end and form a triangle, and the two photoelectric sensor receiving ends at the bottom are positioned on the horizontal diameter of the disc; the PLC control system is respectively and electrically connected with the gas claw, the servo motor, the photoelectric sensor transmitting end and the photoelectric sensor receiving end; the base is further provided with a proximity switch, the proximity switch is used for detecting whether the outgoing line tin-plated copper clad steel wire exists or not, and the proximity switch is electrically connected with the PLC control system.
2. The bending device for the capacitor lead-out wire according to claim 1, characterized in that: the two gas claws are positioned on the same vertical line.
3. The bending device for the capacitor lead-out wire according to claim 1, characterized in that: the rotating shaft is positioned in the center of the rotating disc.
4. The bending device for the capacitor lead-out wire according to claim 1, characterized in that: the bottom of the placing groove is of a conical structure, and a rubber pad is arranged on the inner wall of the placing groove.
5. The method for detecting the bending device of the capacitor lead-out wire according to claim 1, comprising the steps of:
s1, longitudinally placing the outgoing line in the placing groove, starting an air claw through the PLC control system after the proximity switch detects the existence of the outgoing line, and clamping an aluminum wire end of the outgoing line and a tinned copper clad steel wire of the outgoing line by the air claw, wherein the positive plate, the negative plate, the power supply and the bulb form a circuit loop;
s2, starting a power supply, and enabling the lamp bulb to be in a normally-on state;
s3, starting a servo motor, driving a rotating shaft to rotate at a constant speed through the meshing connection between a driving gear and a driven gear by the servo motor, driving a rotating disc to rotate by the rotating shaft, bending the outgoing line by the rotation of the rotating disc, when the rotating shaft rotates 90 degrees clockwise, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then resets and stops for 0.3 second, then rotates anticlockwise at a constant speed, when the rotating shaft rotates to 90 degrees, after the receiving end of the photoelectric sensor and the transmitting end of the photoelectric sensor transmit signals mutually, the PLC controls the signal transmission servo stepping motor to stop for 0.3 second, then rotates and resets in sequence, and rotates for four times repeatedly, because the upper end and the lower end of the leading-out wire are fixed, the bending drives the welding part of the leading-out wire to bear the twisting stress, thereby achieving the detection of the welding part of the leading-out wire.
6. The method for detecting the device for bending a capacitor lead-out wire according to claim 5, wherein: in the detection process, if the bulb is turned off, the welding part of the lead wire is broken, and the servo motor stops working.
CN202010464532.6A 2020-05-28 2020-05-28 Bending device for capacitor outgoing line and detection method thereof Active CN111799105B (en)

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CN112453258A (en) * 2020-11-05 2021-03-09 昆山睿翔讯通通信技术有限公司 Antenna bending device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105583326A (en) * 2016-03-20 2016-05-18 南通南铭电子有限公司 Capacitor outgoing line bending machine and detection method thereof
CN107632221A (en) * 2017-10-27 2018-01-26 南通南铭电子有限公司 A kind of capacitor lead-out wire forming detection device and method of work
CN208116459U (en) * 2017-12-21 2018-11-20 苏州阿特斯阳光电力科技有限公司 Lead-out wire automatic bending device
CN109030254A (en) * 2018-08-29 2018-12-18 深圳市优瑞特检测技术有限公司 A kind of component down-lead automatic cycle Flexing Apparatus

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105583326A (en) * 2016-03-20 2016-05-18 南通南铭电子有限公司 Capacitor outgoing line bending machine and detection method thereof
CN107632221A (en) * 2017-10-27 2018-01-26 南通南铭电子有限公司 A kind of capacitor lead-out wire forming detection device and method of work
CN208116459U (en) * 2017-12-21 2018-11-20 苏州阿特斯阳光电力科技有限公司 Lead-out wire automatic bending device
CN109030254A (en) * 2018-08-29 2018-12-18 深圳市优瑞特检测技术有限公司 A kind of component down-lead automatic cycle Flexing Apparatus

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