CN111798191A - Intelligent management system for new energy manufacturing - Google Patents
Intelligent management system for new energy manufacturing Download PDFInfo
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- CN111798191A CN111798191A CN201910274066.2A CN201910274066A CN111798191A CN 111798191 A CN111798191 A CN 111798191A CN 201910274066 A CN201910274066 A CN 201910274066A CN 111798191 A CN111798191 A CN 111798191A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 claims abstract description 53
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 33
- 239000010703 silicon Substances 0.000 claims abstract description 33
- 238000007726 management method Methods 0.000 claims abstract description 24
- 230000003993 interaction Effects 0.000 claims abstract description 11
- 238000005516 engineering process Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 9
- 230000001960 triggered effect Effects 0.000 claims 1
- 238000013439 planning Methods 0.000 abstract description 3
- 235000012431 wafers Nutrition 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 101150023810 PHO1 gene Proteins 0.000 description 5
- 101100271429 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) ATP6 gene Proteins 0.000 description 5
- 101100115751 Trypanosoma brucei brucei dnaaf11 gene Proteins 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 238000013523 data management Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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Abstract
The invention relates to a method and a system for managing new energy photovoltaic product silicon chips in each process production process, simultaneously carrying out real-time data interaction with an enterprise resource planning management system (ERP) and knowing production conditions anytime and anywhere through the Internet, wherein the method and the system comprise the following steps: generating a two-dimensional code picture of silicon chip process flow, scanning the two-dimensional code picture by a mobile terminal (a mobile phone and an IPAD) APP, and automatically calling out input related data of a current process program; the APP of the mobile terminal (mobile phone and IPAD) obtains the data function, uploads the production data of each process production device to the system, and analyzes and is easy to read; carrying out real-time data interaction and sharing on each process production data of the silicon wafer and an ERP system; in the places with the Internet, the conditions of each technological process of the silicon chip in a factory are known clearly at any time.
Description
Technical Field
The invention relates to a method and a system for managing data in the production process of a photovoltaic (silicon chip product) new energy industry, performing data interaction with an enterprise resource planning management (ERP) system and knowing the production condition in real time through the Internet, namely a new energy manufacturing intelligent management system (hereinafter referred to as the system); in particular to the management of tracking each process of production applied to a two-dimensional code technology; the method also relates to a technology applied to an SQL database to carry out real-time interconnection and intercommunication data interaction with an ERP system; the method and the system are applied to the cloud technology, and the production situation can be known at any time and any place at a mobile APP end, an IPAD end and a PC end.
Background
In recent years, with the enhancement of social environmental awareness, the demand of new energy photovoltaic products is increased, so that a large amount of photovoltaic product silicon wafers need to be produced, scientific management is urgently needed in the production process, and the qualification rate is improved; the existing production process management is that data information of each production process is manually registered on paper and then manually input into a production system, and the existing production process management is not interconnected and communicated with an ERP system in real time. Although the production process is informationized and managed, the production process also has the defects of large manual registration amount, labor and time consumption, artificial registration errors, secondary data input into the production system to increase the workload, real-time interaction with an ERP system, and no application to the Internet at any time and any place.
Disclosure of Invention
In order to solve the problems of large workload and incapability of real-time interconnection and intercommunication of other systems in the new energy manufacturing process, the invention can realize the reduction of the workload supply efficiency, seamless real-time interconnection and intercommunication with other systems on the Internet, and the mobile terminal (mobile phone and IPAD) APP and PC terminals can all use the system at any time and any place.
The method comprises the steps of firstly, arranging raw material silicon ingot data of a photovoltaic product into an EXCEL format, then importing the raw material silicon ingot data into a new energy manufacturing intelligent management system, and generating a two-dimensional code picture by the system to serve as a unique identification code of each process in the whole production process.
And secondly, printing the two-dimensional code and manufacturing the two-dimensional code into a signboard through a two-dimensional code printer, and circulating in each production process.
Thirdly, scanning the two-dimensional codes through the APP at the mobile terminal of the system, automatically judging which process the production flow is transferred to, and counting relevant data of each process; the data of each product of each process in each production device can be automatically acquired through a network and analyzed into identifiable data through the system.
And fourthly, in each process in the production process, information data can be interconnected and communicated with the ERP system in real time.
Fifthly, in each production process, the data of each process can be inquired at any time and any place in the Internet and the ERP system through the real-time interaction of the background SQL database technology and the data of the ERP system.
Drawings
FIG. 1 is a schematic diagram of the overall system framework of the present invention
FIG. 2 is a schematic diagram of the two-dimensional code generation principle of the present invention
FIG. 3-1 is a schematic diagram of the first pass of the process scanning two-dimensional code input data of the present invention
FIG. 3-2 is a schematic diagram of the input data of the second process scanning two-dimensional code of the present invention
3-3 schematic diagrams of input data of the third process scanning two-dimensional code of the invention
FIGS. 3-4 are schematic diagrams of the fourth process scanning two-dimensional code input data of the present invention
FIGS. 3-5 are schematic diagrams of input data of a fifth process scanning two-dimensional code according to the present invention
FIG. 4 is a schematic diagram of the system for automatically acquiring data of production equipment and uploading the data
FIG. 5 is a schematic diagram of interconnection and interworking between the new energy manufacturing intelligent management system and the ERP system
FIG. 6 illustrates cloud Internet access intent in accordance with the present invention
FIG. 7 is a schematic overview of the process of the present invention
Detailed Description
1. Business description
The production of photovoltaic product silicon wafers can be manufactured only by five production processes of raw material silicon ingots, each process in the production needs to be tracked, the production condition is known in real time, data interaction with an ERP system is needed, management and warehouse entry and exit of each process link are needed, management of financial expense accounting is needed, and the production state of a factory can be clearly known anytime and anywhere through the Internet. Therefore, according to the service characteristics, a set of method and system (new energy manufacturing intelligent management system, hereinafter referred to as the system) is provided by combining the current most advanced information technology, and the method and system are fully applied to the two-dimensional code technology, the SQL database technology and the Internet cloud technology.
2. New energy manufacturing intelligent management system framework mode
2.1 the system is in a cloud SaaS mode and is deployed on an Internet cloud server.
2.2 Enterprise resource planning management System (ERP), also deployed on Internet cloud servers.
2.3, the system is connected with a background database of the ERP system through an SQL database technology, and data interaction is carried out by real-time triggering.
2.4 through WEB browser, mobile terminal (mobile phone and IPAD) APP, authorizing access to log on this system, know the production state in real time.
3. Principle of intelligent management system for new energy manufacturing
3.1 Overall Process logic of the System
Combing a raw material silicon ingot of a new energy photovoltaic product, and introducing the raw material silicon ingot into the system in an EXCEL format required by the system; the two-dimensional code is generated during import and is printed out through a two-dimensional code printer to manufacture the two-dimensional code signboard, and the two-dimensional code signboard is circulated in each production process link; opening a mobile terminal (mobile phone and IPAD) APP of the system, scanning the two-dimensional code to automatically judge whether the system is in a certain process currently, inputting data of each process through the APP, acquiring a data function through the APP, automatically uploading the data of production equipment of each process to the system, and analyzing readable data; by utilizing the SQL database technology, the data of each process is interconnected and intercommunicated with the ERP system in real time, and meanwhile, the system can be accessed to know the data condition of each process at any time and any place on the Internet, as shown in figure 1.
3.2 authorized Login System
In any place with the Internet, the system is authorized to be accessed through an Internet WEB browser; for safety, the login of a default password is prevented, and the login can be realized only by a transformed verification code; meanwhile, the password retrieving function is also provided, so that the password cannot be retrieved after being forgotten.
3.3 sorting data
An EXCEL standard template format for generating the two-dimensional code is firstly exported from the system, then raw material silicon ingot data of the new energy photovoltaic product silicon wafer is arranged in the EXCEL template format, and then the silicon ingot EXCEL data is imported into the system.
3.4 generating two-dimensional code by PC terminal of the system
The two-dimensional code image is generated in two modes, one mode is that data is manually input in the system, and the two-dimensional code image is generated when the data is submitted; the other method is that the data of the silicon ingots of the raw materials of the photovoltaic products are classified and sorted in batches into SD01, every three silicon ingots are grouped into one group to generate a two-dimensional code picture, fifteen two-dimensional code pictures can be generated in each group, then the two-dimensional code pictures are adjusted into an EXCEL standard template format EC01, then the two-dimensional code pictures are imported into the system MS01, the two-dimensional code QR01 is automatically generated during import, and fifteen two-dimensional code pictures can be generated in one step, as shown in figure 2; for the data confidentiality of the product, the two-dimensional code picture only contains specified data information, and only limited data is displayed during scanning.
3.5 Mobile terminal (Mobile and IPAD) APP scanning two-dimensional code
And the mobile terminal (mobile phone and IPAD) APP scans the two-dimensional code and the android system and the apple system support.
The first production process comprises the following steps: the installation position, through the scanning two-dimensional code picture QR01 of removal end (cell-phone and IPAD) APP PHO1, this system automatic judgement current technology to call out data input interface PP01, input the relevant data of current technological process, as shown in figure 3-1.
The second production process comprises the following steps: stick, through moving the end (cell-phone and IPAD) APP PHO1 scanning two-dimensional code picture QR01, this system automatic judgement current technology to call out data input interface PP02, input the relevant data of current technological process, as shown in figure 3-2.
The third production process comprises: slicing, scanning a two-dimensional code picture QR01 through a mobile terminal (mobile phone and IPAD) APP PHO1, automatically judging the current process by the system, calling out a data input interface PP03, and inputting relevant data of the current process, as shown in fig. 3-3.
The fourth production process comprises: cleaning, scanning a two-dimensional code picture QR01 through a mobile terminal (mobile phone and IPAD) APP PHO1, automatically judging the current process by the system, calling out a data input interface PP04, and inputting relevant data of the current process, as shown in figures 3-4.
The fifth production process comprises: and (3) checking, namely scanning a two-dimensional code picture QR01 through a mobile terminal (mobile phone and IPAD) APP PHO1, automatically judging the current process by the system, calling out a data input interface PP05, and inputting relevant data of the current process, as shown in figures 3-5.
3.6 obtaining data
There are two ways to get the data, one is to manually enter the data at the mobile (cell phone and IPAD) APP end, as described in 3.5 above. The other is that through a production equipment RJ45 network interface, when the mobile APP scans the two-dimensional code to operate the data acquisition function, the data can be uploaded to the system, and the data is analyzed through the system to be easy to read; the production equipment comprises four kinds of equipment, namely a silicon wafer slicer ME01, a silicon wafer cleaning machine ME02, a silicon wafer inspection machine ME03 and a silicon wafer sorting machine ME04, wherein each kind of equipment is provided with an RJ45 network interface and is interconnected and communicated with a cloud server of the system through an intermediate server; when the code is scanned to the slicing process, the APP is operated to obtain a data function, and data stored in the silicon wafer slicing machine of the production equipment is automatically uploaded to the system MS01 and analyzed; when the code is scanned to the cleaning process, the APP is operated to obtain a data function, and the data stored in the silicon wafer cleaning machine of the production equipment is automatically uploaded to the system MS01 and analyzed; when the code is scanned to the inspection process, the APP is operated to obtain the data function, and the data stored in the silicon wafer inspection machine and the silicon wafer sorting machine of the production equipment are automatically uploaded to the system MS01 and analyzed, as shown in FIG. 4.
4. Interconnection and intercommunication with ERP system
The system MS01 records the data of each production process in real time, and utilizes SQL database technology to perform data interaction and mutual triggering on the production data (PP01-PP05) of each process of the system MS01 and the ERP system MS02 through a background, and performs related warehouse-in and warehouse-out data management and financial expense accounting management, as shown in figure 5.
5. Internet access
An internet cloud server is built through a public network IP address provided by an ISP (Internet service provider) by utilizing a cloud technology; the new energy manufacturing intelligent management system MS01 is deployed on the cloud server, and the system can be authorized to access through a PC (personal computer) end WEB browser or a mobile end (mobile phone and IPAD) APP PH01 at a place with the Internet WB01, so that the production condition of a factory can be known anytime anywhere in real time, as shown in FIG. 6.
Claims (6)
1. A method and a system for tracing a new energy photovoltaic product silicon wafer production process (new energy manufacturing intelligent management system) are characterized in that: tracing the whole production process from the new energy photovoltaic raw material silicon ingot to the silicon wafer by a two-dimensional code technology; the SQL database technology is utilized to carry out real-time data interaction on the system and the ERP system; by utilizing the Internet cloud technology, the conditions of the production processes of the processes can be clearly known at any place and any time.
2. The intelligent management system for new energy manufacturing according to claim 1, wherein photovoltaic raw material silicon ingot data is imported into the system to automatically generate a two-dimensional code picture, or silicon ingot data is manually input into the system to generate a two-dimensional code picture.
3. The intelligent management system for new energy manufacturing as claimed in claim 1, wherein the mobile terminal (mobile phone and IPAD) APP scans the two-dimensional code picture to automatically identify the production process of the new energy silicon wafer, call out the corresponding program, and input the relevant data of the current process.
4. The intelligent management system for new energy manufacturing of claim 1, wherein the function of obtaining data is performed through a mobile terminal (mobile phone and IPAD) APP, the function is operated, silicon wafer process data of production equipment is automatically obtained, and identifiable data is uploaded and analyzed.
5. The intelligent management system for new energy manufacturing according to claim 1, wherein each technological process of new energy silicon wafer production is connected with an ERP system in real time, and the two systems are triggered in real time in a background database to perform data interaction through an SQL database technology.
6. The intelligent management system for new energy manufacturing according to claim 1, wherein the system is deployed in a cloud server, and can be used for making clear of production conditions of each process of the new energy silicon wafer on the internet anytime and anywhere through a WEB browser and a mobile terminal (mobile phone and IPAD) APP.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910274066.2A CN111798191A (en) | 2019-04-08 | 2019-04-08 | Intelligent management system for new energy manufacturing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910274066.2A CN111798191A (en) | 2019-04-08 | 2019-04-08 | Intelligent management system for new energy manufacturing |
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| Publication Number | Publication Date |
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| CN111798191A true CN111798191A (en) | 2020-10-20 |
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| CN201910274066.2A Pending CN111798191A (en) | 2019-04-08 | 2019-04-08 | Intelligent management system for new energy manufacturing |
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