CN111795399A - A kind of alcohol-based fuel automatic proportioning combustion system - Google Patents
A kind of alcohol-based fuel automatic proportioning combustion system Download PDFInfo
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 146
- 239000000446 fuel Substances 0.000 title claims abstract description 140
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 111
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000003860 storage Methods 0.000 claims abstract description 28
- 239000000654 additive Substances 0.000 claims abstract description 20
- 230000008016 vaporization Effects 0.000 claims description 89
- 238000009834 vaporization Methods 0.000 claims description 84
- 238000002156 mixing Methods 0.000 abstract description 6
- 238000013517 stratification Methods 0.000 abstract description 5
- 239000003921 oil Substances 0.000 description 102
- 238000010438 heat treatment Methods 0.000 description 16
- 239000007788 liquid Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010763 heavy fuel oil Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K5/00—Feeding or distributing other fuel to combustion apparatus
- F23K5/02—Liquid fuel
- F23K5/04—Feeding or distributing systems using pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K5/00—Feeding or distributing other fuel to combustion apparatus
- F23K5/02—Liquid fuel
- F23K5/08—Preparation of fuel
- F23K5/10—Mixing with other fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K5/00—Feeding or distributing other fuel to combustion apparatus
- F23K5/02—Liquid fuel
- F23K5/14—Details thereof
- F23K5/142—Fuel pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K5/00—Feeding or distributing other fuel to combustion apparatus
- F23K5/02—Liquid fuel
- F23K5/14—Details thereof
- F23K5/22—Vaporising devices
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- Engineering & Computer Science (AREA)
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- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Spray-Type Burners (AREA)
Abstract
本发明公开了一种醇基燃料自动配比燃烧系统,包括:燃烧装置,其用于燃烧醇基燃料并提供热量;以及供油装置,其用于给燃烧装置提供醇基燃料,其中,供油装置包括:供油管,其出口与燃烧装置连接;以及燃料输送装置,其包括:至少两个储存罐,其中一个储存罐用于储存甲醇,其余的储存罐用于储存添加剂;至少两个供油泵,供油泵与储存罐一一对应设置,每个供油泵的进口与对应的储存罐连通;以及至少两个第一阀门,第一阀门与供油泵一一对应设置,每个第一阀门的进口与对应的供油泵的出口连接,每个第一阀门的出口与供油管的进口连接。采用本发明燃烧系统的醇基燃料能够现配现用,避免出现分层和混合不均匀等现象,以使醇基燃料能够正常充分燃烧。
The invention discloses an alcohol-based fuel automatic proportioning combustion system, comprising: a combustion device, which is used for burning the alcohol-based fuel and provides heat; and an oil supply device, which is used for providing the alcohol-based fuel to the combustion device. The oil device includes: an oil supply pipe, the outlet of which is connected to the combustion device; and a fuel delivery device, which includes: at least two storage tanks, one of which is used to store methanol, and the other storage tanks are used to store additives; at least two an oil supply pump, the oil supply pump is arranged in a one-to-one correspondence with the storage tank, and the inlet of each oil supply pump is communicated with the corresponding storage tank; and at least two first valves, the first valve and the oil supply pump are arranged in a one-to-one correspondence, each first valve The inlet of the valve is connected with the outlet of the corresponding oil supply pump, and the outlet of each first valve is connected with the inlet of the oil supply pipe. The alcohol-based fuel using the combustion system of the present invention can be prepared and used immediately, avoiding phenomena such as stratification and uneven mixing, so that the alcohol-based fuel can be normally and fully burned.
Description
技术领域technical field
本发明涉及燃烧机领域,特别涉及一种醇基燃料自动配比燃烧系统。The invention relates to the field of burners, in particular to an alcohol-based fuel automatic proportioning combustion system.
背景技术Background technique
醇基燃料就是以醇类(如甲醇、乙醇、丁醇等)物质为主体配置的燃料,醇基燃料燃烧最完全彻底,热转换效率最高,排放物是以水和二氧化碳为主,是未来最清洁、最环保、最有发展潜力的燃料。醇基燃料生产易得,在常温常压下即可储存、运输和使用,无需高压钢瓶存储,只用普通金属或塑料容器就可以存储,其不会像煤气一样易发生中毒和爆炸,安全性高。面对石化能源的枯竭,醇基燃料是最有潜力的新型替代能源。通过醇基燃料燃烧机把醇基燃料应用于工业锅炉、农业烘干炉等需要供热的生产行业,是目前对醇基燃料进行应用的一个重要方向。由于醇基燃料常温下为液体,现有的醇基燃料燃烧机为使醇基燃料能够充分燃烧,提高利用效率,需要对醇基燃料进行汽化。Alcohol-based fuels are fuels that are mainly configured with alcohols (such as methanol, ethanol, butanol, etc.). Alcohol-based fuels burn most completely and have the highest heat conversion efficiency. The cleanest, greenest and most promising fuel. Alcohol-based fuels are easy to produce and can be stored, transported and used at normal temperature and pressure. No high-pressure steel cylinders are required for storage. They can be stored in ordinary metal or plastic containers. They are not as prone to poisoning and explosion as gas. high. Facing the exhaustion of petrochemical energy, alcohol-based fuel is the most potential new alternative energy. The application of alcohol-based fuel to industrial boilers, agricultural drying furnaces and other production industries that require heat supply through alcohol-based fuel burners is an important direction for the application of alcohol-based fuels at present. Since the alcohol-based fuel is liquid at room temperature, the existing alcohol-based fuel burner needs to vaporize the alcohol-based fuel in order to fully burn the alcohol-based fuel and improve the utilization efficiency.
醇基燃料是甲醇和助燃的添加剂按一定的比例进行混合配制,现有的醇基燃料均是在生产厂家配制好并存放于储存罐中,以便于后续的运输和使用。在配制到使用的过程中,会存在一定的时间差,即醇基燃料会静置储存一段时间。在醇基燃料储存的过程中,添加剂等成分会因为稳定时效的问题,添加剂和甲醇等成分会产生分层和混合不均匀等现象,将导致醇基燃料非正常燃烧,影响供热效率,会对环境产生污染。Alcohol-based fuels are prepared by mixing methanol and combustion-supporting additives in a certain proportion. Existing alcohol-based fuels are prepared by manufacturers and stored in storage tanks for subsequent transportation and use. In the process from preparation to use, there will be a certain time difference, that is, the alcohol-based fuel will be stored for a period of time. During the storage process of alcohol-based fuels, the additives and other components will be stratified and unevenly mixed due to the problem of stable aging, which will lead to abnormal combustion of alcohol-based fuels and affect the heating efficiency. pollute the environment.
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种醇基燃料自动配比燃烧系统,从而克服现有配制好的醇基燃料由于配制到使用的时间差和燃料稳定的时效性,易产生分层和混合不均匀的缺点。The object of the present invention is to provide a kind of alcohol-based fuel automatic proportioning combustion system, so as to overcome the shortcomings of existing prepared alcohol-based fuels that are prone to stratification and uneven mixing due to the time difference between preparation and use and the stable timeliness of the fuel. .
为实现上述目的,本发明提供了一种醇基燃料自动配比燃烧系统,包括:燃烧装置,其用于燃烧醇基燃料并提供热量;以及供油装置,其用于给所述燃烧装置提供醇基燃料,其中,所述供油装置包括:供油管,其出口与所述燃烧装置连接;以及燃料输送装置,其包括:至少两个储存罐,其中一个该储存罐用于储存甲醇,其余的该储存罐用于储存添加剂;至少两个供油泵,该供油泵与所述储存罐一一对应设置,每个该供油泵的进口与对应的所述储存罐连通;以及至少两个第一阀门,该第一阀门与所述供油泵一一对应设置,每个该第一阀门的进口与对应的所述供油泵的出口连接,每个该第一阀门的出口与所述供油管的进口连接。In order to achieve the above object, the present invention provides an alcohol-based fuel automatic proportioning combustion system, comprising: a combustion device for burning alcohol-based fuel and providing heat; and an oil supply device for providing the combustion device with An alcohol-based fuel, wherein the fuel supply device comprises: an fuel supply pipe, the outlet of which is connected to the combustion device; and a fuel delivery device, which includes: at least two storage tanks, one of which is used for storing methanol, The rest of the storage tanks are used to store additives; at least two oil supply pumps, which are arranged in a one-to-one correspondence with the storage tanks, and the inlet of each of the oil supply pumps is communicated with the corresponding storage tank; and at least two second oil supply pumps. A valve, the first valve is arranged in a one-to-one correspondence with the oil supply pump, the inlet of each first valve is connected with the corresponding outlet of the oil supply pump, and the outlet of each first valve is connected with the oil supply pipe import connection.
优选地,上述技术方案中,所述燃料输送装置还包括至少两个第一节流阀,所述第一节流阀与所述供油泵一一对应设置,每个所述第一节流阀的进口通过一个输送管与对应的所述供油泵的出口连接,每个所述第一节流阀的出口与对应的所述第一阀门的进口连接;其中,每个所述输送管上均设有压力传感器。Preferably, in the above technical solution, the fuel delivery device further includes at least two first throttle valves, the first throttle valves are arranged in a one-to-one correspondence with the fuel supply pump, and each of the first throttle valves The inlet of the pump is connected to the outlet of the corresponding oil supply pump through a delivery pipe, and the outlet of each of the first throttle valves is connected to the inlet of the corresponding first valve; wherein, each of the delivery pipes is Equipped with pressure sensor.
优选地,上述技术方案中,所述燃烧装置包括:炉体,其设有一左端开口的燃烧室,所述燃烧室内设有汽化腔;至少一个喷嘴,每个该喷嘴设置于所述燃烧室的右端,且每个该喷嘴与所述汽化腔连通;主进油管,其出口与所述汽化腔连通,进口与所述供油管的出口连接,且该主进油管的进口设有第二阀门;若干个主进风管,所有的该主进风管沿着所述炉体的周向方向间隔设置,且每个该主进风管的出口与所述燃烧室的右端连通,每个该主进风管的进口与送风装置连接;点火装置,所述燃烧室的右端的底部自左至右向下倾斜,该点火装置设置于所述燃烧室的右端的底部且与所述汽化腔对应设置;次进油管,其出口与所述燃烧室连通,且该次进油管的出口与所述点火装置对应设置,该次进油管的进口与所述供油管的出口连接,且该次进油管的进口设有第二节流阀和第三阀门;以及进风室,其位于所述炉体的右下方且与所述次进油管对应设置,该进风室的进风口通过次进风管与所述送风装置连接,且该进风室设有至少一个与所述燃烧室连通的出风孔。Preferably, in the above technical solution, the combustion device includes: a furnace body, which is provided with a combustion chamber with an open left end, and a vaporization chamber is arranged in the combustion chamber; at least one nozzle, each of which is arranged in the combustion chamber The right end, and each of the nozzles is communicated with the vaporization chamber; the main oil inlet pipe, the outlet of which is communicated with the vaporization chamber, the inlet is connected with the outlet of the oil supply pipe, and the inlet of the main oil inlet pipe is provided with a second valve ; A number of main air inlet pipes, all of which are arranged at intervals along the circumferential direction of the furnace body, and the outlet of each of the main air inlet pipes is communicated with the right end of the combustion chamber, and each of the main air inlet pipes is communicated with the right end of the combustion chamber. The inlet of the main air inlet pipe is connected with the air supply device; the ignition device, the bottom of the right end of the combustion chamber is inclined downward from left to right, the ignition device is arranged at the bottom of the right end of the combustion chamber and is connected with the vaporization chamber Correspondingly arranged; a secondary oil inlet pipe, the outlet of which is communicated with the combustion chamber, and the outlet of the secondary oil inlet pipe is arranged corresponding to the ignition device, the inlet of the secondary oil inlet pipe is connected with the outlet of the oil supply pipe, and the secondary oil inlet pipe is connected with the outlet of the fuel supply pipe The inlet of the oil inlet pipe is provided with a second throttle valve and a third valve; and an air inlet chamber, which is located at the lower right of the furnace body and is arranged corresponding to the secondary oil inlet pipe, and the air inlet of the air inlet chamber passes through the secondary inlet pipe. The air duct is connected with the air supply device, and the air inlet chamber is provided with at least one air outlet hole communicating with the combustion chamber.
优选地,上述技术方案中,所述燃烧装置还包括缓冲室,所述缓冲室设置于所述燃烧室的右端,所述汽化腔的右端与所述燃烧室的左端连通,每个所述喷嘴与所述缓冲室连通且位于所述缓冲室的左端,其中,所述点火装置位于所述缓冲室的下方。Preferably, in the above technical solution, the combustion device further comprises a buffer chamber, the buffer chamber is arranged at the right end of the combustion chamber, the right end of the vaporization chamber is communicated with the left end of the combustion chamber, and each nozzle It communicates with the buffer chamber and is located at the left end of the buffer chamber, wherein the ignition device is located below the buffer chamber.
优选地,上述技术方案中,所述进风室的顶部与所述燃烧室的右端的底部连通,所述进风室的侧壁为具有内腔的中空壁体,且所述进风室的侧壁的内腔为进风腔,所述进风腔的进风口通过所述次进风管与所述送风装置连接,所述进风腔的壁面上设有至少一个与所述燃烧室连通的所述出风孔;其中,所述点火装置位于所述进风室的底部。Preferably, in the above technical solution, the top of the air inlet chamber is communicated with the bottom of the right end of the combustion chamber, the side wall of the air inlet chamber is a hollow wall body with an inner cavity, and the The inner cavity of the side wall is an air inlet cavity, the air inlet of the air inlet cavity is connected with the air supply device through the secondary air inlet pipe, and at least one air inlet is provided on the wall surface of the air inlet cavity with the combustion chamber. The connected air outlet holes; wherein, the ignition device is located at the bottom of the air inlet chamber.
优选地,上述技术方案中,所述进风腔的横截面呈圆环状,且所述进风室的轴线自右至左向上倾斜,所述进风腔的顶壁上设有若干个所述出风孔,且所述进风腔的内侧壁上也设有若干个所述出风孔。Preferably, in the above technical solution, the cross section of the air inlet chamber is annular, and the axis of the air inlet chamber is inclined upward from right to left, and the top wall of the air inlet chamber is provided with several The air outlet holes are also provided on the inner side wall of the air inlet cavity.
优选地,上述技术方案中,设置于所述进风腔的顶壁的所述出风孔为第一出风孔,所有的所述第一出风孔沿同一圆周均匀分布,且每个所述第一出风孔的轴线自内至外向下倾斜;设置于所述进风腔的内侧壁的所述出风孔包括若干个第二出风孔和若干个第三出风孔,所有的所述第三出风孔位于所述进风腔的底部且沿同一圆周方向分布,所有的所述第二出风孔位于所述第三出风孔的上方且沿同一圆周方向分布,且每个所述第二出风孔的轴线自内至外向下倾斜。Preferably, in the above technical solution, the air outlet holes arranged on the top wall of the air inlet cavity are first air outlet holes, and all the first air outlet holes are evenly distributed along the same circumference, and each The axis of the first air outlet is inclined downward from the inside to the outside; the air outlet arranged on the inner side wall of the air inlet cavity includes several second air outlets and several third air outlets, all of which are The third air outlet holes are located at the bottom of the air inlet cavity and are distributed along the same circumferential direction, all the second air outlet holes are located above the third air outlet holes and are distributed along the same circumferential direction, and each The axes of each of the second air outlet holes are inclined downward from the inside to the outside.
优选地,上述技术方案中,所述主进油管的出口穿过其中一个所述主进风管后与所述汽化腔连通。Preferably, in the above technical solution, the outlet of the main oil inlet pipe is communicated with the vaporization chamber after passing through one of the main air inlet pipes.
优选地,上述技术方案中,所述燃烧装置还包括高压空气输送管,所述高压空气输送管的进口与高压空气装置连接,出口与所述主进油管的进口连接,且所述高压空气的出口设有第四阀门。Preferably, in the above technical solution, the combustion device further includes a high-pressure air delivery pipe, the inlet of the high-pressure air delivery pipe is connected to the high-pressure air device, the outlet is connected to the inlet of the main oil inlet pipe, and the high-pressure air is connected to the inlet of the main oil inlet pipe. The outlet is provided with a fourth valve.
优选地,上述技术方案中,所述汽化腔位于所述燃烧室的中部,且所述汽化腔的左侧壁通过连接杆与所述炉体的左端连接。Preferably, in the above technical solution, the vaporization chamber is located in the middle of the combustion chamber, and the left side wall of the vaporization chamber is connected to the left end of the furnace body through a connecting rod.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明燃烧系统包括燃烧装置和供油装置,供油装置由包括至少两个储存罐,分别用于储存甲醇和添加剂,以将甲醇和添加剂输送到供油管内混合配制醇基燃料,并及时向燃烧装置输送,以达到现配现用的目的,避免出现分层和混合不均匀等现象,从而使醇基燃料能够正常充分燃烧。1. The combustion system of the present invention includes a combustion device and an oil supply device, and the oil supply device is composed of at least two storage tanks for storing methanol and additives respectively, so as to transport methanol and additives into the oil supply pipe to mix and prepare alcohol-based fuel, and It is delivered to the combustion device in time to achieve the purpose of ready-to-use and to avoid the phenomenon of stratification and uneven mixing, so that the alcohol-based fuel can be fully burned normally.
2.本发明的每个供油泵和对应的第一阀门之间均设有一个第一节流阀,且每个第一节流阀与对应的供油泵连接的输送管上设有压力传感器,以便于通过压力传感器控制输送管内的压力稳定在一定的范围内,并通过第一节流阀调节流量大小,当流量和压力一定时,能够通过控制第一阀门开启的时间来按比例控制甲醇和添加剂的输出量,以使甲醇和添加剂能够按一定的比例在供油管内混合配制醇基燃料。2. A first throttle valve is provided between each oil supply pump and the corresponding first valve of the present invention, and a pressure sensor is provided on the conveying pipe connecting each first throttle valve with the corresponding oil supply pump, In order to control the pressure in the conveying pipe to be stable within a certain range through the pressure sensor, and adjust the flow rate through the first throttle valve, when the flow rate and pressure are constant, the methanol and methanol can be proportionally controlled by controlling the opening time of the first valve. The output of the additive, so that the methanol and the additive can be mixed in the fuel supply pipe in a certain proportion to prepare the alcohol-based fuel.
3.本发明的先由次进油管直接输送醇基燃料到燃烧室内燃烧,以使得燃烧机能够马上用于供热,同时对汽化腔进行加热,使得汽化腔内的温度逐渐升高,当汽化腔内的温度达到使醇基燃料汽化的温度后,由主进油管输送醇基燃料到汽化腔,以使醇基燃料能够在汽化腔内进一步充分混合并汽化,汽化后的醇基燃料再从喷嘴输送到燃烧室中燃烧,能够达到即开即用的目的;将汽化腔设置于燃烧室内,传热效率高,缩短醇基燃料的汽化时间,降低散热速度,通过利用燃烧室产生的热量给外部设备供热的过程中加热汽化腔来对醇基燃料进行汽化,不需要另外设置加热装置,从而能够使醇基燃料得到充分汽化和燃烧,以提高产热效率,并有效降低制造和使用成本。3. In the present invention, the alcohol-based fuel is directly transported into the combustion chamber by the secondary oil inlet pipe, so that the burner can be used for heating immediately, and the vaporization chamber is heated at the same time, so that the temperature in the vaporization chamber is gradually increased. After the temperature in the chamber reaches the temperature for vaporizing the alcohol-based fuel, the alcohol-based fuel is transported to the vaporizing chamber by the main oil inlet pipe, so that the alcohol-based fuel can be further fully mixed and vaporized in the vaporizing chamber, and the vaporized alcohol-based fuel is re-circulated from the vaporization chamber. The nozzle is transported to the combustion chamber for combustion, which can achieve the purpose of immediate use; the vaporization chamber is set in the combustion chamber, which has high heat transfer efficiency, shortens the vaporization time of alcohol-based fuel, and reduces the heat dissipation rate. During the heating process of the external equipment, the alcohol-based fuel is vaporized by heating the vaporization chamber, and no additional heating device is required, so that the alcohol-based fuel can be fully vaporized and burned, so as to improve the heat production efficiency and effectively reduce the manufacturing and use costs.
4.本发明的进风室的顶部与燃烧室的底部连通,进风腔的横截面呈圆环状,且进风室的轴线自右至左向上倾斜,进风腔的顶壁上设有若干个出风孔,且进风腔的内侧壁上也设有若干个出风孔,将点火装置和次进油管的出料口均设置于进风室的底部,以使从次进油管的出口的小孔雾化输入的醇基燃料能够得到充分燃烧,且使得产生的火焰喷向燃烧室内的汽化腔和缓冲室,提高对汽化腔的加热效率,进一步保证醇基燃料能够充分且快速地汽化,且能够使得燃烧机马上用于供热,以达到即开即用的目的;其中,燃烧室的左端开口,进风室位于燃烧室的右端的底部,且进风室的轴线自右至左向上倾斜,次进油管的出口设置于进风室的底部且与汽化腔和缓冲室相对应,避免由次进油管雾化输入的醇基燃料从燃烧室的左端开口喷出,以使由次进油管雾化输入的醇基燃料能够在进风室和燃烧室内充分燃烧。4. The top of the air inlet chamber of the present invention is communicated with the bottom of the combustion chamber, the cross section of the air inlet chamber is annular, and the axis of the air inlet chamber is inclined upward from right to left, and the top wall of the air inlet chamber is provided with a There are several air outlet holes, and there are also several air outlet holes on the inner side wall of the air inlet chamber. The alcohol-based fuel atomized by the small hole at the outlet can be fully burned, and the generated flame is sprayed into the vaporization chamber and the buffer chamber in the combustion chamber, which improves the heating efficiency of the vaporization chamber and further ensures that the alcohol-based fuel can be fully and quickly. Vaporization, and the burner can be used for heating immediately to achieve the purpose of instant use; wherein, the left end of the combustion chamber is open, the air inlet chamber is located at the bottom of the right end of the combustion chamber, and the axis of the air inlet chamber is from right to Left and upward inclined, the outlet of the secondary oil inlet pipe is arranged at the bottom of the air inlet chamber and corresponds to the vaporization chamber and the buffer chamber, so as to prevent the alcohol-based fuel atomized and input by the secondary oil inlet pipe from being ejected from the opening at the left end of the combustion chamber, so that the The alcohol-based fuel atomized by the secondary oil inlet pipe can be fully burned in the air inlet chamber and the combustion chamber.
5.本发明的燃烧装置包括高压空气输送管,当需要清理主进油管、汽化腔和缓冲室内的残余燃料与燃料燃烧产生的残留物质时,关闭每个第一阀门和第三阀门并打开第四阀门和第二阀门,向汽化腔内通入高压气体,清除主进油管、汽化腔和缓冲室内的残留物质,以达到清理炉腔的目的,提高燃烧机的使用寿命。5. The combustion device of the present invention includes a high-pressure air delivery pipe. When it is necessary to clean up the residual fuel in the main oil inlet pipe, the vaporization chamber and the buffer chamber and the residual substances produced by the combustion of the fuel, close each of the first and third valves and open the first and third valves. The four valves and the second valve pass high-pressure gas into the vaporization chamber to remove residual substances in the main oil inlet pipe, vaporization chamber and buffer chamber, so as to achieve the purpose of cleaning the furnace chamber and improve the service life of the burner.
附图说明Description of drawings
图1是根据本发明的醇基燃料自动配比燃烧系统的主体结构示意图。1 is a schematic diagram of the main structure of an alcohol-based fuel automatic proportioning combustion system according to the present invention.
图2是根据本发明的图1中X部放大示意图。FIG. 2 is an enlarged schematic view of the X part in FIG. 1 according to the present invention.
主要附图标记说明:Description of main reference signs:
1-炉体,2-连接杆,3-汽化腔,4-燃烧室,5-主进风管,6-主进油管,7-第二阀门,8-第四阀门,9-高压空气输送管,10-第三阀门,11-供油管,12-第二节流阀,13-第一阀门,14-第一节流阀,15-压力传感器,16-供油泵,17-储存罐,18-次进油管,19-次进风管,20-缓冲室,21-喷嘴,22-点火装置,23-进风腔,24-进风室,25-第一出风孔,26-第二出风孔,27-第三出风孔。1-furnace body, 2-connecting rod, 3-vaporization chamber, 4-combustion chamber, 5-main air inlet pipe, 6-main oil inlet pipe, 7-second valve, 8-fourth valve, 9-high pressure air delivery Pipe, 10-Third valve, 11-Fuel supply pipe, 12-Second throttle valve, 13-First valve, 14-First throttle valve, 15-Pressure sensor, 16-Oil supply pump, 17-Storage tank , 18-time oil inlet pipe, 19-time air inlet pipe, 20-buffer chamber, 21-nozzle, 22-ignition device, 23-air inlet chamber, 24-air inlet chamber, 25-first air outlet, 26- The second air outlet, 27-the third air outlet.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprising" or its conjugations such as "comprising" or "comprising" and the like will be understood to include the stated elements or components, and Other elements or other components are not excluded.
图1和图2显示了根据本发明优选实施方式的一种醇基燃料自动配比燃烧系统的结构示意图,该燃烧机包括燃烧装置和以及供油装置。参考图1,燃烧装置用于燃烧醇基燃料并提供热量;供油装置用于给燃烧装置提供醇基燃料,其中,供油装置包括供油管11以及燃料输送装置,供油管11的出口与燃烧装置连接,以给燃烧装置输送醇基燃料。燃料输送装置包括至少两个储存罐17、至少两个供油泵16以及至少两个第一阀门13。在两个储存罐17中,其中一个储存罐17用于储存甲醇,其余的储存罐17用于储存添加剂,存放添加剂的储存罐17的数量根据配制该醇基燃料所需的添加剂的种类来确定,一个储存罐17用于存放一种添加剂。供油泵16与储存罐17一一对应设置,每个供油泵16的进口与对应的储存罐17连通,以将对应的储存罐17内的液体抽送至供油管11内,从而在供油管11内混合形成醇基燃料;第一阀门13与供油泵16一一对应设置,每个第一阀门13的进口与对应的供油泵16的出口连接,每个第一阀门13的出口与供油管11的进口连接。本发明燃烧系统包括燃烧装置和供油装置,供油装置包括至少两个储存罐17,分别用于储存甲醇和添加剂,以将甲醇和添加剂输送到供油管11内混合配制醇基燃料,并及时向燃烧装置输送,以达到现配现用的目的,避免出现分层和混合不均匀等现象,从而使醇基燃料能够正常充分燃烧。1 and 2 show a schematic structural diagram of an alcohol-based fuel automatic proportioning combustion system according to a preferred embodiment of the present invention. The combustion engine includes a combustion device and an oil supply device. 1 , the combustion device is used to burn alcohol-based fuel and provide heat; the oil supply device is used to provide alcohol-based fuel to the combustion device, wherein the oil supply device includes an
参考图1,优选地,燃料输送装置还包括至少两个第一节流阀14,用于调节流量的大小,第一节流阀14与供油泵16一一对应设置,每个第一节流阀14的进口通过一个输送管与对应的供油泵16的出口连接,每个第一节流阀14的出口与对应的第一阀门13的进口连接;其中,每个输送管上均设有压力传感器15,用于检测输送管内液体的压力,从而控制输送管内的压力稳定在一定的范围内,并通过第一节流阀14调节流量大小,当流量和压力一定时,能够通过控制第一阀门13开启的时间来按比例控制甲醇和添加剂的输出量,以使甲醇和添加剂能够按一定的比例在供油管11内混合配制醇基燃料。Referring to FIG. 1 , preferably, the fuel delivery device further includes at least two
参考图1和图2,优选地,燃烧装置包括炉体1、至少一个喷嘴21、主进油管6、若干个主进风管5、点火装置22、次进油管18以及进风室24。炉体1设有一左端开口的燃烧室4,燃烧室4内设有汽化腔3,将汽化腔3设置于燃烧室4内,能够提高传热效率,缩短醇基燃料的汽化时间,降低汽化腔3的散热速度,通过利用燃烧室4产生的热量给外部设备供热的过程中加热汽化腔3,从而对醇基燃料进行汽化,不需要另外设置加热装置,能够使醇基燃料得到充分汽化和燃烧,提高产热效率,并有效降低制造和使用成本。燃烧室4的右端设有至少一个喷嘴21,每个喷嘴21设置于燃烧室4的右端,且每个喷嘴21与汽化腔3连通,以使汽化腔3内汽化后的醇基燃料通过喷嘴21喷出并在燃烧室4内燃烧。主进油管6的出口与汽化腔3连通,主进油管6的进口与供油管11的出口连接,以使供油管11内的醇基燃料能够在汽化腔3内进一步充分混合并汽化,汽化后的醇基燃料由喷嘴21喷入到燃烧室4内进行燃烧,主进油管6的进口设有第二阀门7,以便于控制主进油管6的开闭。所有的主进风管5沿着炉体1的周向方向间隔设置,且每个主进风管5的出口与燃烧室4的右端连通,每个主进风管5的进口与送风装置连接,以将空气输送至燃烧室4内进行助燃,且能够将燃烧室4内的热量向燃烧室4的左端开口喷出。其中,送风装置可为鼓风机。燃烧室4的右端的底部自左至右向下倾斜,点火装置22设置于燃烧室4的右端的底部且与汽化腔3对应设置,用于点火。其中,点火装置22可以是采用常规的电子点火器。次进油管18的出口与燃烧室4连通,且次进油管18的出口与点火装置22对应设置,次进油管18的进口与供油管11的出口连接,且次进油管18的进口设有第二节流阀12和第三阀门10,第三阀门10能够控制次进油管18的启闭,第二节流阀12能够调整次进油管18内液体流量的大小,供油管11内的醇基燃料通过次进油管18的出口的小孔雾化输入燃烧室4右端的底部后,由点火装置22进行点火,便可以直接对从次进油管18的出口的小孔雾化输入的醇基燃料进行点燃,以进行燃烧供热。进风室24位于炉体1的右下方且与次进油管18对应设置,进风室24的进风口通过次进风管19与送风装置连接,且进风室24设有至少一个与燃烧室4连通的出风孔,以对次进油管18输送出来的醇基燃料进行助燃,从而将从次进油管18出来的醇基燃料燃烧的热量喷向汽化腔3,对汽化腔3进行加热。本发明的先由次进油管18的出口的小孔雾化输入醇基燃料到燃烧室4内燃烧,以使得燃烧机能够马上用于供热,同时对汽化腔3进行加热,使得汽化腔3内的温度逐渐升高,当汽化腔3内的温度达到使醇基燃料汽化的温度后,供油管11内的醇基燃料通过主进油管6输送到汽化腔3内,以使醇基燃料能够在汽化腔3内进一步充分混合和汽化,汽化后的醇基燃料再从喷嘴21输送到燃烧室4中燃烧,能够达到即开即用的目的。1 and 2 , preferably, the combustion device includes a
继续参考图1,优选地,汽化腔3位于燃烧室4的中部,进一步提高传热效率和降低汽化腔3的散热速度;且汽化腔3的左侧壁通过连接杆2与炉体1的左端连接,以对汽化腔3进行固定和支撑,避免汽化腔3受热变形后下垂。其中,汽化腔3沿竖直方向的横截面呈圆形状,即汽化腔3的轴线沿左右方向分布,以便于燃烧室4内的火焰能够沿着汽化腔3与炉体1的间隙向左喷出,利于供热。1, preferably, the
参考图1,该燃烧装置还包括缓冲室20,缓冲室20设置于燃烧室4的右端,且点火装置22位于缓冲室20的下方,以使燃烧室4内的热量能够传递到缓冲室20内,以对缓冲室20进行加热,汽化腔3的右端与燃烧室4的左端连通,以使汽化腔3内汽化后的醇基燃料能够进入缓冲室20内,保证燃烧效率,每个喷嘴21与缓冲室20连通且位于缓冲室20的左端,这样可以使喷嘴21的轴线水平分布且与燃烧室4的左端开口相对应,以将燃烧室4内的热量向其左端开口喷出。进一步优选地,缓冲室20内设有温度传感器,由于缓冲室20位于燃烧室4的右端,故缓冲室20的温度会略低于汽化腔3,当温度传感器检测到缓冲室20内的温度达到醇基燃料汽化的温度时,汽化腔3内的温度也肯定达到醇基燃料汽化的温度,故通过温度传感器可以准确地判断缓冲室20和汽化腔3内的温度是否达到使醇基燃料汽化的温度,避免缓冲室20内的温度达不到要求而造成在汽化腔3内汽化后的醇基燃料经过缓冲室20时又被冷却液化。另外,优选地,所有的喷嘴21沿同一圆周均匀分布,且所有的喷嘴21所在的圆周与汽化腔3的轴线同轴分布,以提高火焰的均匀性。1 , the combustion device further includes a
参考图1和图2,优选地,进风室24的顶部与燃烧室4的右端的底部连通,进风室24的侧壁为具有内腔的中空壁体,且进风室24的侧壁的内腔为进风腔23,进风腔23的进风口通过次进风管19与送风装置连接,进风腔23的壁面上设有至少一个与燃烧室4连通的出风孔;其中,点火装置22和次进油管18的出口位于进风室24的底部。进一步优选地,进风腔23的横截面呈圆环状,且进风室24的轴线自右至左向上倾斜,以将从次进油管18的出口的小孔雾化输入的醇基燃料燃烧的热量吹向缓冲室20和汽化腔3,对缓冲室20和汽化腔3进行充分的加热,进风腔23的顶壁上设有若干个出风孔,且进风腔23的内侧壁上也设有若干个出风孔;其中,燃烧室4的左端开口,进风室24位于燃烧室4的右端的底部,且进风室24的轴线自右至左向上倾斜,次进油管18的出口设置于进风室24的底部且与汽化腔3和缓冲室20相对应,避免由次进油管18雾化输入的醇基燃料从燃烧室4的左端开口喷出,以使由次进油管18雾化输入的醇基燃料能够在进风室24和燃烧室4内充分燃烧。再次,进一步优选地,设置于进风腔23的顶壁的出风孔为第一出风孔25,所有的第一出风孔25沿同一圆周均匀分布,且所有的第一出风孔25所在的圆周与进风腔23的轴线同轴分布,每个第一出风孔25的轴线自内至外向下倾斜;设置于进风腔23的内侧壁的出风孔包括若干个第二出风孔26和若干个第三出风孔27,所有的第三出风孔27位于进风腔23的底部且沿同一圆周方向分布,且第三出风孔27与次进油管18相对应,所有的第二出风孔26均位于第三出风孔27的上方且沿同一圆周方向分布,且每个第二出风孔26的轴线自内至外向下倾斜。本发明将点火装置22和次进油管18与燃烧室4相连通的一端均设置于进风室24的底部,且第三出风孔27与次进油管18相对应,以使从次进油管18的出口的小孔雾化输入的醇基燃料能够得到充分汽化和燃烧,且第一出风孔25和第二出风孔26均倾斜设置,能够使得次进油管18的出口的小孔雾化输入的醇基燃料燃烧产生的火焰喷向缓冲室20的底部和汽化腔3的右端,提高对汽化腔3的和缓冲室20的加热效率,进一步保证醇基燃料能够充分且快速地汽化,且能够使得燃烧机马上用于供热。其中,送风装置可以为鼓风机,且进风室24和主进风管5可以共用一个鼓风机,也可以分开用不同的鼓风机。1 and 2, preferably, the top of the
参考图1,优选地,主进油管6的出口穿过其中一个主进风管5后与汽化腔3连通,避免主进油管6内的醇基燃料在进入汽化腔3之前就被汽化。1 , preferably, the outlet of the main oil inlet pipe 6 is communicated with the
参考图1,优选地,燃烧装置还包括高压空气输送管9,高压空气输送管9的进口与高压空气装置连接,高压空气输送管9的出口与主进油管6的进口连接,且高压空气的出口设有第四阀门8;当需要向汽化腔3内输送醇基燃料时,关闭第四阀门8;当需要清理主进油管6、汽化腔3和缓冲室20内的残余燃料与燃料燃烧产生的残留物质时,关闭每个第一阀门13、第三阀门10并打开第四阀门8和第二阀门7,向汽化腔3内通入高压气体,清除主进油管6、汽化腔3和缓冲室20内的残留物质,以达到清理炉腔的目的,提高燃烧机的使用寿命。1, preferably, the combustion device further includes a high-pressure
继续参考图1,优选地,主进油管6的出口延伸至汽化腔3的左端,保证醇基燃料具有足够的时间进行汽化,以使从主进油管6输送出来的醇基燃料充分汽化后,再从汽化腔3输送到缓冲室20内,防止液态的醇基燃料进入缓冲室20内。1, preferably, the outlet of the main oil inlet pipe 6 extends to the left end of the
本发明的燃烧系统的控制方式可为人工手动控制,还可设置为自动控制方式,优选自动控制的情况,即该燃烧系统还包括控制器,所有的第一阀门13、第二阀门7、第三阀门10和第四阀门8均为电磁阀,点火装置22、送风装置、温度传感器以及所有的阀门、节流阀、压力传感器15、供油泵16均与控制器连接,控制器控制开启所有的第一阀门13和供油泵16,并根据压力传感器15输送过来的压力信息调整对应的第一节流阀14的开度,从而使甲醇和添加剂能够按一定的比例在供油管11内混合配制醇基燃料;同时控制打开第三阀门10和点火装置22,由次进油管18将供油管11内液态的醇基燃料雾化输入燃烧室4内,并由点火装置22点火后进行燃烧,以使得燃烧机能够马上用于供热,燃烧时在进风室24输入的强风的作用下,燃烧室4内保持富氧环境,使雾化的醇基燃料有足够的氧气充分燃烧,并把燃烧后的热量向左上方向喷出,以对汽化腔3和缓冲室20进行加热,使得汽化腔3和缓冲室20内的温度逐渐升高,当控制器检测到温度传感器输送过来的温度信息达到使醇基燃料汽化的温度后,控制打开第二阀门7,由主进油管6将供油管11内液态的醇基燃料输送到汽化腔3,以对甲醇和添加剂进行进一步混合和汽化,汽化后的醇基燃料再从喷嘴21输送到燃烧室4中燃烧,燃烧室4在主进风管5输入的强风作用下,燃烧室4内保持富氧环境,使醇基燃料得到充分燃烧,并将热量从燃烧室4的左端开口喷出,以用于供热。其中,燃烧室4内能够一边燃烧汽化后的醇基燃料,一边持续对汽化腔3保持加热,使从主进油管6持续输入的醇基燃料充分汽化后再持续输入燃烧室4内,当能够利用主进油管6内的醇基燃料进行正常供热后,可根据需要关闭或调小次供油管11的供油量。需要关闭燃烧机时,控制器控制关闭所有的供油泵16、阀门和节流阀,以使主进油管6和次进油管18停止向燃烧室4内输送醇基燃料,保持送风装置持续送风,降低炉内温度,以使燃烧机能够达到即关即停的效果。当需要清理主进油管6、汽化腔3和缓冲室20内的残留物质时,控制器控制打开第二阀门7和第四阀门8并关闭第三阀门10和所有的第一阀门13,并开启高压空气装置,向汽化腔3内通入高压气体,清除主进油管6、汽化腔3和缓冲室20的残留物质,以达到清理炉腔的目的,提高燃烧机的使用寿命。The control mode of the combustion system of the present invention can be manual manual control, and can also be set to automatic control mode, preferably automatic control, that is, the combustion system also includes a controller, all the
采用本发明的燃烧系统能够现场配制和使用醇基燃料,以达到现配现用的目的,避免甲醇和添加剂等成分出现分层和混合不均匀等现象,以使醇基燃料能够正常充分燃烧。The combustion system of the present invention can prepare and use alcohol-based fuel on site, so as to achieve the purpose of current preparation and use, and to avoid the phenomena such as stratification and uneven mixing of components such as methanol and additives, so that the alcohol-based fuel can be properly and fully burned.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many changes and modifications are possible in light of the above teachings. The exemplary embodiments were chosen and described for the purpose of explaining certain principles of the invention and their practical applications, to thereby enable one skilled in the art to make and utilize various exemplary embodiments and various different aspects of the invention. Choose and change. The scope of the invention is intended to be defined by the claims and their equivalents.
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