CN111793293A - Scratch-resistant low-temperature-impact-resistant ASA resin composition and preparation method thereof - Google Patents

Scratch-resistant low-temperature-impact-resistant ASA resin composition and preparation method thereof Download PDF

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Publication number
CN111793293A
CN111793293A CN202010603895.3A CN202010603895A CN111793293A CN 111793293 A CN111793293 A CN 111793293A CN 202010603895 A CN202010603895 A CN 202010603895A CN 111793293 A CN111793293 A CN 111793293A
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resin composition
asa resin
resistant
asa
low
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季得运
李文龙
袁绍彦
李欣达
余朦山
缪启龙
薛飞
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • C08L25/12Copolymers of styrene with unsaturated nitriles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to an ASA resin composition with scratch resistance and low-temperature impact resistance and a preparation method thereof. The invention not only greatly improves the scratch resistance and low-temperature impact toughness resistance, but also has excellent comprehensive performances of rigidity, heat resistance, weather resistance and the like, and is very suitable for being applied to exterior parts such as automobile grids, upright column plates, empennage decorative plates and the like.

Description

Scratch-resistant low-temperature-impact-resistant ASA resin composition and preparation method thereof
Technical Field
The invention belongs to the field of ASA resin, and particularly relates to a scratch-resistant low-temperature-impact-resistant ASA resin composition and a preparation method thereof.
Background
ASA (acrylonitrile-styrene-acrylate) resin, also known as AAS resin, is a ternary graft copolymer synthesized from acrylate rubber, acrylonitrile, and styrene. German Basff company realizes the industrial production in 1962 at first, and then other companies abroad can obtain the industrial technology in sequence, and the research on the technology is started later in China. Compared with ABS resin, because the ASA resin selects acrylic rubber without a double-bond structure to replace polybutadiene rubber with an unsaturated double-bond structure in the ABS resin, the aging resistance of the ASA resin is far better than that of the ABS resin, the ASA resin can be directly used in the open air, and the ABS resin needs to be subjected to post-processing treatment such as spraying and electroplating if exposed, which is the original intention for developing the ASA resin. Meanwhile, the ASA resin also has excellent mechanical property, thermal stability, good processing formability and colorability. At present, the ASA resin is widely applied to the fields of building materials, automobile exterior trimming parts, electronic and electrical engineering exterior trimming parts, outdoor articles, sports equipment and the like, such as house wall panels, co-extruded plastic tiles, outdoor fences, automobile rearview mirror shells, heat dissipation grids, door outer triangular blocks, upright column plates, empennage decorative plates, satellite antennas, mower shells and the like.
Although the aging resistance of ASA resin is far better than that of ABS resin, the glass transition temperature of polyacrylate rubber is about 30 ℃ higher than that of polybutadiene rubber, so the low temperature resistance of ASA resin is obviously worse than that of ABS resin. This disadvantage of ASA resins limits their wider use. Especially for the automobile industry, the low-temperature impact toughness of the parts is strictly required, and the low-temperature impact toughness of the common ASA resin is difficult to meet. In addition, ASA resins often have scratch resistance when applied to exterior automotive parts.
In conclusion, it is important to design an ASA resin with scratch resistance and low-temperature impact resistance. However, no reports on the technical literature and patents of ASA resins having both excellent scratch resistance and low-temperature impact resistance have been found so far.
Disclosure of Invention
The invention aims to solve the technical problem of providing a scratch-resistant low-temperature impact-resistant ASA resin composition and a preparation method thereof, which not only greatly improve the scratch-resistant and low-temperature impact-resistant toughness, but also have excellent comprehensive properties of rigidity, heat resistance, weather resistance and the like.
The invention provides a scratch-resistant low-temperature-impact-resistant ASA resin composition, which comprises the following components in parts by weight:
Figure BDA0002560178880000011
Figure BDA0002560178880000021
the graft copolymer of alkene, wherein polyethylene is the backbone, polystyrene polymer is the branched chain, the polyethylene component content is 30-70%.
The ASA rubber powder has a weight average relative molecular mass of 100,000-500,000, preferably 200,000-300,000, and a butyl acrylate rubber content of 20-70%, preferably 45-65%.
The SAN resin has a weight average relative molecular mass of 90,000-300,000, preferably 120,000-200,000, and a melt flow rate of 10-50g/10min, preferably 10-35g/10 min.
The heat-resistant agent is an N-phenylmaleimide polymer.
The processing aid comprises one or more of an antioxidant, a light stabilizer, a lubricant and a toner.
The antioxidant is a mixture of hindered phenol antioxidant and phosphite antioxidant; the light stabilizer is a benzotriazole UV absorbent and high molecular weight hindered amine with the mass ratio of 1: 1; the lubricant is pentaerythritol stearate.
The invention also provides a preparation method of the scratch-resistant low-temperature impact-resistant ASA resin composition, which comprises the following steps:
premixing the raw materials in a high-speed mixer according to the proportion; and carrying out melt extrusion on the obtained premix through a double-screw extruder, and cooling and granulating to obtain the scratch-resistant low-temperature impact-resistant ASA resin composition.
The extrusion temperature is 190 ℃ and 250 ℃, and the screw rotation speed is 300 ℃ and 700 r/min.
The invention also provides application of the scratch-resistant low-temperature-impact-resistant ASA resin composition.
Advantageous effects
According to the invention, by introducing the graft copolymer of styrene and ethylene, the ASA resin has excellent low-temperature impact toughness and scratch resistance. As for the copolymerization modifier, the styrene part provides compatibility with SAN and ASA rubber powder matrix resin, so that the styrene part has good dispersibility in the matrix resin. The polyethylene part improves the surface property of the ASA resin to ensure that the ASA resin has excellent scratch resistance, and can endow low-temperature impact property due to the lower glass transition temperature of the polyethylene compared with the ASA resin. The product of the invention has excellent comprehensive properties of scratch resistance, low-temperature impact resistance, toughness, mechanical property and the like, and is very suitable for being applied to exterior parts such as automobile grilles, upright column plates, empennage decorative plates and the like. In addition, the preparation method has the advantages of simple process and low cost, and is very suitable for industrial production.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The raw materials in the examples and comparative examples were:
ASA gum powder having a gum content of 60%, UMG corporation, japan, under the designation UMG AXS a 600N;
SAN resin 1, melt flow rate of 10g/10min, Zhenjiang Qi beautifier Co., Ltd., brand number KIBISAN D-168;
SAN resin 2, melt flow rate of 34g/10min, Zhenjiang Qi beautifier Co., Ltd, brand number KIBISAN PN-118L 100;
heat resistance agent, N-phenyl maleimide polymer, Japan electric chemistry, trade name MS-NI;
copolymerization modifier 1, NOF corporation, Japan, trade name MODIPER A1401;
copolymerization modifier 2, NOF corporation, Japan, trade name MODIPER A1100;
a common modifier, MB50-002 (with a silicone content of 50%), Dow Corning.
The antioxidant is a mixture of hindered phenol antioxidant and phosphite ester antioxidant, and is produced and provided by Ciba company;
the light stabilizer is prepared by mixing an ultraviolet light absorber and a high molecular weight hindered amine light stabilizer according to the mass ratio of 1:1, wherein the ultraviolet light absorber is selected from Tinuvin 328 of Ciba company, and the high molecular weight hindered amine is selected from CHIMASSORB944FDL of Ciba company;
the lubricant is pentaerythritol stearate, which is available from LOZA corporation under the trademark GLYCOLUBE-P.
Examples 1 to 7 and comparative examples 1 to 3
The dried ASA rubber powder, SAN resin, heat-resistant agent, copolymerization modifier, antioxidant, light stabilizer and lubricant are mixed according to the formula shown in Table 1 and then added into a main machine cylinder of a double-screw extruder (the diameter of a screw is 35mm, and the length-diameter ratio L/D is 48). The temperature of each section of the main machine cylinder (from the feed inlet to the outlet of the machine head) is controlled to be 190 ℃, 200 ℃, 205 ℃, 210 ℃, 215 ℃, 220 ℃, 230 ℃, 240 ℃, 250 ℃ and 245 ℃, the rotating speed of the twin screw is 500 revolutions per minute, and the extruded material strip is cooled by a water tank and then cut into granules to obtain the product.
TABLE 1 formulation composition (parts by weight)
Figure BDA0002560178880000031
Figure BDA0002560178880000041
Drying the product in a forced air oven at 80 ℃ for 4 hours, and then performing injection molding on the product by using a plastic injection molding machine to obtain a standard sample bar and a 100mm 200mm 3mm sample plate, wherein the injection molding temperature is 240 ℃; the injection molded bars and plaques were tested for performance after standing at 23 ℃ for at least 24 hours at 50% relative humidity.
The product performance test method comprises the following steps:
the ASA resin compositions obtained in examples 1 to 7 and comparative examples 1 to 3 were subjected to mechanical property tests, the results of which are shown in Table 2:
impact strength of the low-temperature simply supported beam notch: measured according to ISO 179-1:2010 standard, 4J of impact energy, at-40 ℃
Keeping the temperature for 4 hours and then testing;
vicat softening point: testing according to ISO 306:2013 standard under the test condition of 5Kg at 50 ℃/h;
flexural modulus: testing according to ISO 178:2010 standard, wherein the testing speed is 2 mm/min;
melt index: testing according to ISO 1133-1:2011 standard at 220 ℃ by 10 Kg;
abrasion resistance gloss retention: the test conditions are normal temperature test according to the PV3975 standard.
TABLE 2 Performance test
Figure BDA0002560178880000042
Figure BDA0002560178880000051
As is apparent from the test results of table 2, the examples incorporating the copolymerization modifier showed a significant increase in the low-temperature simple beam notched impact strength of the ASA resin composition, as compared with the comparative examples, and the low-temperature simple beam notched impact strength increased with the increase in the amount of the copolymerization modifier. Meanwhile, the copolymerization modifier can improve the surface wear resistance of the ASA resin composition. Other modifiers do not achieve such an effect. In conclusion, the copolymerization modifier is introduced to endow the ASA resin with low-temperature impact toughness and wear resistance, so that the application range of the ASA resin is greatly widened, and the product is simple in production and manufacturing process and very suitable for industrial production.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and additions can be made without departing from the method of the present invention, and these modifications and additions should also be regarded as the protection scope of the present invention.

Claims (9)

1. An ASA resin composition with scratch resistance and low-temperature impact resistance, which is characterized in that: the paint comprises the following components in parts by weight:
Figure FDA0002560178870000011
the graft copolymer of alkene, wherein polyethylene is the backbone, polystyrene polymer is the branched chain, the polyethylene component content is 30-70%.
2. The ASA resin composition according to claim 1, wherein: the weight average relative molecular mass of the ASA rubber powder is 100,000-500,000, and the content of butyl acrylate rubber is 20-70%.
3. The ASA resin composition according to claim 1, wherein: the weight average relative molecular mass of the SAN resin is 90,000-300,000, and the melt flow rate is 10-50g/10 min.
4. The ASA resin composition according to claim 1, wherein: the heat-resistant agent is an N-phenylmaleimide polymer.
5. The ASA resin composition according to claim 1, wherein: the processing aid comprises one or more of an antioxidant, a light stabilizer, a lubricant and a toner.
6. The ASA resin composition according to claim 1, wherein: the antioxidant is a mixture of hindered phenol antioxidant and phosphite antioxidant; the light stabilizer is a benzotriazole UV absorbent and high molecular weight hindered amine with the mass ratio of 1: 1; the lubricant is pentaerythritol stearate.
7. A method for preparing the ASA resin composition with scratch resistance and low temperature impact resistance as defined in claim 1, comprising:
premixing the raw materials in a high-speed mixer according to the proportion; and carrying out melt extrusion on the obtained premix through a double-screw extruder, and cooling and granulating to obtain the scratch-resistant low-temperature impact-resistant ASA resin composition.
8. The method of claim 7, wherein: the technological parameters of the double-screw extruder are as follows: the extrusion temperature is 190 ℃ and 250 ℃, and the screw rotation speed is 300 ℃ and 700 r/min.
9. Use of an ASA resin composition having scratch resistance and low temperature impact resistance as defined in claim 1.
CN202010603895.3A 2020-06-29 2020-06-29 Scratch-resistant low-temperature-impact-resistant ASA resin composition and preparation method thereof Pending CN111793293A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002030202A (en) * 2000-07-14 2002-01-31 Mitsubishi Rayon Co Ltd Thermoplastic resin composition
CN101230119A (en) * 2008-02-28 2008-07-30 中国科学院化学研究所 Polyphenylacetylene/polyethylene alloy as well as special compatibilizer and preparation method thereof
CN105153671A (en) * 2015-10-27 2015-12-16 上海锦湖日丽塑料有限公司 PC-ASA alloy material with excellent low-temperature toughness and preparation method thereof
JP2016117841A (en) * 2014-12-22 2016-06-30 日油株式会社 Asa resin composition and resin molded article thereof
CN109337276A (en) * 2018-09-13 2019-02-15 广东锦湖日丽高分子材料有限公司 A kind of ASA resin composition of low-temperature impact-resistant and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002030202A (en) * 2000-07-14 2002-01-31 Mitsubishi Rayon Co Ltd Thermoplastic resin composition
CN101230119A (en) * 2008-02-28 2008-07-30 中国科学院化学研究所 Polyphenylacetylene/polyethylene alloy as well as special compatibilizer and preparation method thereof
JP2016117841A (en) * 2014-12-22 2016-06-30 日油株式会社 Asa resin composition and resin molded article thereof
CN105153671A (en) * 2015-10-27 2015-12-16 上海锦湖日丽塑料有限公司 PC-ASA alloy material with excellent low-temperature toughness and preparation method thereof
CN109337276A (en) * 2018-09-13 2019-02-15 广东锦湖日丽高分子材料有限公司 A kind of ASA resin composition of low-temperature impact-resistant and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈中一: "《实用注塑成型及故障处理手册》", 31 March 1993, 上海科学技术文献出版社 *

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Application publication date: 20201020