CN111791464A

CN111791464A - Novel surfboard jacking mechanical device

Info

Publication number: CN111791464A
Application number: CN201910279688.4A
Authority: CN
Inventors: 任健
Original assignee: Shanghai Orca Automation Technology Co ltd
Current assignee: Shanghai Orca Automation Technology Co ltd
Priority date: 2019-04-09
Filing date: 2019-04-09
Publication date: 2020-10-20

Abstract

The invention discloses a novel wave-proof plate jacking mechanical device, wherein a fixed support comprises a first fixed support and a second fixed support, and a movable support comprises a first movable support, a second movable support and a cross beam; a first fixed support and a second fixed support are respectively arranged on two sides of the injection molding machine, a first movable support and a second movable support are arranged between the first fixed support and the second fixed support, a first air cylinder is arranged on the second movable support, the output end of the first air cylinder is connected with a jacking mechanism, a sealing air tank is arranged on the jacking mechanism, and a wind power amplifier is arranged on the sealing air tank; and a second cylinder is arranged on the cross beam, the output end of the second cylinder is connected with a third movable support, and a six-claw mechanism is arranged on the third movable support. The novel wave-proof plate jacking mechanical device provided by the invention is used for solving the problems that a pit is needed by the existing product, the needed working field is enlarged due to the existence of the pit, a professional engineering team needs to dig the pit, the investment cost is increased due to the problems of accumulation, drainage treatment and the like.

Description

Novel surfboard jacking mechanical device

Technical Field

The invention relates to the field of injection molding production, in particular to a novel wave-proof plate jacking mechanical device.

Background

The existing similar products have the advantages that in order to prevent the situation that a workpiece 3 in a cavity collapses and the like when the feeding inserted link of the wave-proof plate is pulled out in the middle of injection molding, a gas box 1 with the length of about 2.4M is arranged, and the gas box 1 and matched components thereof need to be lower than a working platform in the sinking process, so that the normal opening and closing of the working platform are not hindered. But a pit having a depth of about 3.5M has to be dug on the ground. As shown in fig. 1: the air box 1 and accessories thereof move to the top of the feeding frame 4 under the drive of power, and are matched with an external manipulator to place the workpiece 3 on the workpiece seat 2 at the top of the air box 1 and then sink to the bottom of the feeding frame 4. Then the feeding frame 4 moves the whole body to the position right below the injection molding blank body 5 through the slide rail 7, the workpiece 3 is placed right below the injection molding blank body 5, and the machining of parts is completed by matching with the injection molding machine 6. In the product, the pit increases the required working site, a professional engineering team needs to dig the pit, and the investment cost is increased due to the problems of accumulation, drainage treatment and the like; the depth of the pit is too deep, and a great potential safety hazard also exists in the operation process of workers on the working platform; the gas tank 1 and the components and parts used by the gas tank have overlarge weight and volume, so that the requirement of matching the selected components and parts for realizing ascending and descending actions is increased, and the investment cost is increased; when the weight is too large and the volume is too large, the action speed is correspondingly reduced, so that the kinetic energy is reduced, the equipment load is reduced, and the productivity is reduced; volume and weight issues will result in increased post-maintenance costs.

Disclosure of Invention

In view of the above disadvantages of the prior art, the present invention is directed to a novel mechanical device for jacking a breakwater, which is used to solve the problems that a pit is required for the existing product, the required working site is enlarged due to the existence of the pit, a professional engineer is required to excavate the pit, and the problems of piling up and drainage treatment increase the investment cost.

In order to achieve the above and other related objects, the present invention provides a novel breakwater jacking mechanical device, including a fixed bracket, a movable bracket, a wind power amplifier, and a blowing mechanism, where the fixed bracket includes a first fixed bracket and a second fixed bracket, the movable bracket includes a first movable bracket, a second movable bracket and a cross beam, and the first movable bracket is connected to the second movable bracket through the cross beam; the first fixed support and the second fixed support are respectively arranged on two sides of the injection molding machine, the first movable support and the second movable support are arranged between the first fixed support and the second fixed support, the first movable support is in sliding connection with the first fixed support, the second movable support is in sliding connection with the second fixed support, a servo motor is arranged on the first fixed support, the first movable support is in sliding connection with the first fixed support through the control of the servo motor, a first air cylinder is arranged on the second movable support, the output end of the first air cylinder is connected with a jacking mechanism, a sealing air tank is arranged on the jacking mechanism, the wind power amplifier is arranged on the sealing air tank, a clamping mechanism is arranged inside the sealing air tank, and a working support rod is clamped through the clamping mechanism; the injection molding die is characterized in that a second air cylinder is arranged on the cross beam, the output end of the second air cylinder is connected with a third movable support, a six-claw mechanism is arranged on the third movable support, the air blowing mechanism is arranged above the six-claw mechanism, the upper end of the air blowing mechanism is connected with a die, and the lower end of the air blowing mechanism is connected with an injection molding blank body.

Compared with the prior art, the sealed air tank and the wind power amplifier are matched to replace an air tank in the prior art, the cost and the volume of the sealed air tank and the wind power amplifier are far smaller than those of the air tank, and the volume is greatly reduced, so that the pit excavation construction process is omitted, the construction cost is reduced, all potential safety hazards brought by the ground are solved, and the sealed air tank has high practical value.

The further improvement is that a first slide rail is arranged on the side face, close to the first movable support, of the first fixed support along the vertical direction, a first slide block is arranged on the first slide rail and connected with the first movable support, and the first movable support and the first fixed support can be well connected in a sliding manner through the matching of the first slide block and the first slide rail; the side face, close to the second movable support, of the second fixed support is provided with a second sliding rail in the vertical direction, a second sliding block is arranged on the second sliding rail and connected with the second movable support, and the second movable support and the second fixed support can be connected in a sliding mode well through the cooperation of the second sliding block and the second sliding rail.

The wind power amplifier is characterized in that the bottom of the wind power amplifier is connected with a lower sleeve seat, the top of the wind power amplifier is connected with an upper sleeve seat, the wind power amplifier is connected with the sealed gas tank through the lower sleeve seat, a sealing ring is arranged at the joint of the lower sleeve seat and the sealed gas tank, and the lower sleeve seat and the sealed gas tank are sealed and airtight through the arrangement of the sealing ring.

Drawings

FIG. 1 is a schematic structural diagram of a conventional jacking mechanism;

fig. 2 is a schematic structural view of a novel breakwater jacking mechanical device;

fig. 3 is a schematic structural diagram of a wind power amplifier part in a novel breakwater jacking mechanism.

Reference is made to the following in corresponding reference numbers in the drawings of the specification:

1. a gas tank; 2. a workpiece seat; 3. a workpiece; 4. a feeding frame; 5. injection molding the blank body; 6. an injection molding machine; 7. a slide rail. 8. A servo motor; 9. a jacking mechanism; 10. a first cylinder; 11. a first fixed bracket; 12. a first movable support; 13. a six-jaw mechanism; 14. a third movable support; 15. a second cylinder; 16. a second fixed bracket; 17. a manipulator; 18. a working stay bar; 19. a wind power amplifier; 20. sealing the gas tank; 21. a second slider; 22. a second movable support; 23. a splint; 24. a blowing mechanism; 25. injection molding the blank body; 26. a seal ring; 27. a lower sleeve seat; 28. and (4) an upper sleeve seat.

Detailed Description

In order to make the technical means, inventive features, objectives and effects of the invention easy to understand, the invention is further described below with reference to the specific drawings.

As shown in fig. 2 and 3, the novel breakwater jacking mechanical device of the invention comprises a fixed support, a movable support, a wind power amplifier 19 and a blowing mechanism 24, wherein the fixed support comprises a first fixed support 11 and a second fixed support 16, the movable support comprises a first movable support 12, a second movable support 22 and a cross beam, and the first movable support 12 is connected with the second movable support 22 through the cross beam.

A first fixed support 11 and a second fixed support 16 are respectively arranged on two sides of the injection molding machine, a first movable support 12 and a second movable support 22 are arranged between the first fixed support 11 and the second fixed support 16, a first slide rail is arranged on the side surface, close to the first movable support 12, of the first fixed support 11 along the vertical direction, a first slide block is arranged on the first slide rail, the first slide block is connected with the first movable support 12, and the first movable support 12 and the first fixed support 11 can be well connected in a sliding manner through the cooperation of the first slide block and the first slide rail; the side of the second fixed bracket 16 close to the second movable bracket 22 is provided with a second slide rail along the vertical direction, the second slide rail is provided with a second slide block 21, the second slide block 21 is connected with the second movable bracket 22, and the second movable bracket 22 and the second fixed bracket 16 can be connected in a sliding manner well through the cooperation of the second slide block 21 and the second slide rail. And, be equipped with servo motor 8 on the first fixed bolster 11, first movable support 12 passes through servo motor 8 control and first fixed bolster 11 sliding connection.

The second movable support 22 is provided with a first air cylinder 10, the output end of the first air cylinder 10 is connected with the jacking mechanism 9, the jacking mechanism 9 is provided with a sealed air tank 20, the sealed air tank 20 is provided with a wind power amplifier 19, wherein, the bottom of the wind power amplifier 19 is connected with a lower sleeve seat 27, the top of the wind power amplifier 19 is connected with an upper sleeve seat 28, the wind power amplifier 19 is connected with a sealing air tank 20 through the lower sleeve seat 27, a sealing ring 26 is arranged at the joint of the lower sleeve seat 27 and the sealing air tank 20, the sealing ring 26 is arranged to make the lower sleeve seat 27 and the sealing air tank 20 sealed and airtight, replace the gas tank among the prior art through sealed gas pitcher 20 and wind amplifier 19 cooperation, sealed gas pitcher 20 and wind amplifier 19 cost and volume are less than the gas tank far away, and the volume reduces greatly and saves pit excavation work progress to reduce construction cost, and solve all potential safety hazards brought. The sealed air tank 20 is internally provided with a clamping mechanism, and the working stay 18 is clamped by the clamping mechanism.

The beam is provided with a second air cylinder 15, the output end of the second air cylinder 15 is connected with a third movable support 14, the third movable support 14 is provided with a six-claw mechanism 13, an air blowing mechanism 24 is arranged above the six-claw mechanism 13, the upper end of the air blowing mechanism 24 is connected with the neck mold, and the lower end of the air blowing mechanism 24 is connected with the injection molding blank 25.

In specific use, the third movable support 14 drives the six-jaw mechanism 13 to lift upwards through the first air cylinder 10, six jaws of the six-jaw mechanism 13 are opened, the movable support and the lifting mechanism 9 act cooperatively to lift the sealed air tank 20 and the air amplifier 19 upwards to a required position, the workpiece is clamped through the external manipulator 17, the workpiece penetrates through the opened six-jaw mechanism 13 and the air amplifier 19 and is inserted into the sealed air tank 20, the workpiece is clamped through the clamping mechanism, and then the movable support and the lifting mechanism 9 return to the initial position.

The injection molding machine driving device integrally moves to the position right below the air blowing mechanism 24, the lower portion of the injection molding blank body 25 is in a pocket shape, materials are conveyed downwards from a neck mold, meanwhile, the third movable support 14 is lifted upwards, when the closed six-claw mechanism 13 extends into the injection molding blank body 25, the six-claw mechanism 13 is opened, when the injection molding blank body 25 is completely unfolded, the movable support and the lifting mechanism 9 cooperatively act to drive a workpiece to lift upwards, the workpiece is conveyed into the injection molding blank body 25 through the working support rod 18, the wind power amplifier 19 is connected with the injection molding blank body 25 through the upper sleeve seat 28, and after the required position is reached, the pair of clamping plates 23 on the injection molding machine are combined to clamp the opening portion of the injection molding blank body 25. And the six-jaw mechanism 13 acts to return the six jaws.

When the clamping plate 23 clamps the mouth of the injection molding blank 25, the injection molding machine closes the mold, the mold clamps the injection molding blank 25, then the blowing mechanism 24 blows air into the injection molding blank 25, the air flows into the sealed air tank 20 through the injection molding blank 25 and the wind power amplifier 19, and at the moment, the internal air pressure is stable to expand the injection molding blank 25 and shape according to the shape of the mold. After the injection molding blank 25 is shaped, the movable support and the jacking mechanism 9 move downwards to return, at the moment, the workpiece is injected into the injection molding blank 25, and the clamping mechanism in the sealed gas tank 20 pulls the working stay bar 18 out of the workpiece. The wind power amplifier 19 is separated from the sealed gas tank 20, and after the air pressure maintained by the sealed gas tank 20 is lost, the wind power amplifier 19 is still connected with the injection blank 25 to supply air into the injection blank 25 and maintain the internal air pressure thereof in order to prevent the injection blank 25 from being shriveled and deformed. Until the injection molding machine separates the molds. After the injection molding machine separates the mold, the injection molding machine drives the integral device to move outwards to the initial position, the movable support and the jacking mechanism 9 penetrate through the opened six-claw mechanism 13 to eject the working support rod 18, the external mechanical arm 17 takes away the working support rod 18 and puts a new workpiece, and thus, one production action is finished.

In conclusion, the novel mechanical device for jacking the wave-proof plate has the advantages that the production environment is more free, pit excavation is cancelled, and equipment can be adjusted in position at any time according to factory planning; the production efficiency is higher, multiple sections can coordinate to act simultaneously, the speed is improved, and the production efficiency is improved; the production environment is safer, and the staff is far away from the pit, can prevent all kinds of accidents from happening, and has very high practical value.

Specific embodiments of the invention have been described above. It is to be understood that the invention is not limited to the particular embodiments described above, in that devices and structures not described in detail are understood to be implemented in a manner common in the art; various changes or modifications may be made by one skilled in the art within the scope of the claims without departing from the spirit of the invention, and without affecting the spirit of the invention.

Claims

1. A novel wave-proof plate jacking mechanical device is characterized by comprising a fixed support, a movable support, a wind power amplifier and a blowing mechanism, wherein the fixed support comprises a first fixed support and a second fixed support, the movable support comprises a first movable support, a second movable support and a cross beam, and the first movable support is connected with the second movable support through the cross beam;

the first fixed support and the second fixed support are respectively arranged on two sides of the injection molding machine, the first movable support and the second movable support are arranged between the first fixed support and the second fixed support, the first movable support is in sliding connection with the first fixed support, the second movable support is in sliding connection with the second fixed support, a servo motor is arranged on the first fixed support, the first movable support is in sliding connection with the first fixed support through the control of the servo motor, a first air cylinder is arranged on the second movable support, the output end of the first air cylinder is connected with a jacking mechanism, a sealing air tank is arranged on the jacking mechanism, the wind power amplifier is arranged on the sealing air tank, a clamping mechanism is arranged inside the sealing air tank, and a working support rod is clamped through the clamping mechanism;

the injection molding die is characterized in that a second air cylinder is arranged on the cross beam, the output end of the second air cylinder is connected with a third movable support, a six-claw mechanism is arranged on the third movable support, the air blowing mechanism is arranged above the six-claw mechanism, the upper end of the air blowing mechanism is connected with a die, and the lower end of the air blowing mechanism is connected with an injection molding blank body.

2. The novel mechanical device for jacking a breakwater according to claim 1, wherein a first slide rail is vertically arranged on a side surface of the first fixed bracket, which is close to the first movable bracket, and a first slide block is arranged on the first slide rail and connected with the first movable bracket; and a second sliding rail is arranged on the side surface, close to the second movable support, of the second fixed support in the vertical direction, a second sliding block is arranged on the second sliding rail, and the second sliding block is connected with the second movable support.

3. The novel mechanical device for jacking the breakwater according to claim 1, wherein the bottom of the wind power amplifier is connected with a lower socket, the top of the wind power amplifier is connected with an upper socket, the wind power amplifier is connected with the sealed gas tank through the lower socket, and a sealing ring is arranged at the joint of the lower socket and the sealed gas tank.