CN111791279A - Rock wool large plate slitting and conveying device and method - Google Patents
Rock wool large plate slitting and conveying device and method Download PDFInfo
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- CN111791279A CN111791279A CN202010702778.2A CN202010702778A CN111791279A CN 111791279 A CN111791279 A CN 111791279A CN 202010702778 A CN202010702778 A CN 202010702778A CN 111791279 A CN111791279 A CN 111791279A
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- roller
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- 239000011490 mineral wool Substances 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 149
- 230000005540 biological transmission Effects 0.000 claims description 48
- 230000001360 synchronised effect Effects 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 14
- 239000010454 slate Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 6
- 230000001174 ascending effect Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 210000002268 wool Anatomy 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000004566 building material Substances 0.000 abstract description 2
- 239000004567 concrete Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to a rock wool large plate slitting and conveying device and method, and belongs to the technical field of building material production equipment and methods. Including feeding roller platform and locate the terminal lifting machine No. one of feeding roller platform, the lifting machine output is equipped with the lifting machine No. two, the lifting machine output No. two is equipped with the mechanism of cutting that is used for dividing the rock wool board into rock wool strip, it is equipped with and is used for corner hold-in range roller platform to cut the mechanism output, the output of corner hold-in range roller platform is equipped with chain machine roller mechanism, chain machine roller mechanism end is equipped with conveying mechanism, the conveying mechanism output is equipped with clamping mechanism, feeding roller platform, a lifting machine, the lifting machine No. two, cut the mechanism, corner hold-in range roller platform, chain machine roller mechanism, conveying mechanism, clamping mechanism all is controlled by the PLC controller. The large rock wool plate cutting machine can cut rock wool plates into rock wool strips with target thickness and convey the rock wool strips to a plate production line in a running mode, and is high in cutting precision and cutting efficiency.
Description
Technical Field
The invention relates to a rock wool large plate slitting and conveying device and method, and belongs to the technical field of building material production equipment and methods.
Background
With the continuous progress of science and technology, the rock wool composite board and the rock wool heat preservation and decoration integrated board are more and more widely applied to the external wall external heat preservation market due to the excellent mechanical property and the simple construction performance of the rock wool composite board and the rock wool heat preservation and decoration integrated board. At present, the cutting and conveying equipment for rock wool and decorative panels or interface reinforcing materials of heat-insulating core materials is complex in structural design, poor in cutting precision and low in cutting efficiency.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides the rock wool large plate slitting and conveying device which can cut rock wool large plates into rock wool strips with target thickness and convey the rock wool strips to a plate production line in a running mode, and is high in cutting precision and cutting efficiency.
The invention discloses a rock wool large plate slitting and conveying device which is characterized by comprising a feeding roller table 1 and a first lifting machine 2 arranged at the tail end of the feeding roller table 1, wherein the output end of the first lifting machine 2 is provided with a second lifting machine 3, the output end of the second lifting machine 3 is provided with a slitting mechanism 4 for slitting a rock wool plate into rock wool strips, the output end of the slitting mechanism 4 is provided with a corner synchronous belt roller table 5 for conveying rock wool strips and adjusting the conveying direction of the rock wool strips, the output end of the corner synchronous belt roller table 5 is provided with a chain machine roller mechanism 7 for conveying rock wool strips and adjusting the conveying direction of the rock wool strips, the tail end of the chain machine roller mechanism 7 is provided with a conveying mechanism 8, the output end of the conveying mechanism 8 is provided with a clamping mechanism 9 for clamping the rock wool strips on the same plane, and the feeding roller table 1, the first lifting machine 2, the second lifting machine 3, the, The roller mechanism 7, the conveying mechanism 8 and the clamping mechanism 9 of the chain machine are controlled by a PLC controller;
a synchronous belt power mechanism 47 is arranged between the corner synchronous belt roller table 5 and the chain machine roller mechanism 7, the synchronous belt power mechanism 47 is driven by a servo motor, a seventh photoelectric switch 48 is arranged on one side, close to the chain machine roller mechanism 7, of the synchronous belt power mechanism 47, and a ninth photoelectric switch 53 is arranged on one side, close to the synchronous belt power mechanism 47, of the chain machine roller mechanism 7;
the first lifting machine 2 comprises a first support 10, a first lifting motor 11 is mounted at the top of the first support 10, the output end of the first lifting motor 11 is connected with a first driving shaft 12, the first driving shaft 12 is connected with a second driving shaft 14 through a first transmission chain 15, the two driving shafts are respectively connected with a first lifting bracket 16 through two second transmission chains 50, a first power roller table 18 is mounted on the first lifting bracket 16, a first photoelectric switch 17 is mounted at the upper position of one side of the first support 10, where the first driving shaft 12 is mounted, and a third photoelectric switch 41 is mounted at the lower position of the one side;
the second lifting machine 3 comprises a second support 19, a second lifting motor 20 is mounted at the top of the second support 19, the output end of the second lifting motor 20 is connected with a third driving shaft 21, the third driving shaft 21 is connected with a fourth driving shaft 23 through a third transmission chain 22, the two driving shafts are respectively connected with a second lifting bracket 25 through two fourth transmission chains 24, a second power roller table 26 is mounted on the second lifting bracket 25, and a second photoelectric switch 27 is mounted at the upper position of one side of the second support 19, on which the fourth driving shaft 23 is mounted;
the slitting mechanism 4 comprises a slitting support 28, a fourth photoelectric switch 43 is mounted on one side, close to the second elevator 3, of the slitting support 28, a slitting power roller table 32 is mounted below the slitting support 28, a slitting motor 29 is mounted on the slitting support 28, the slitting motor 29 is in driving connection with a slitting shaft 30, and a plurality of spaced saw blades 31 are mounted in the length direction of the slitting shaft 30;
the corner synchronous belt roller table 5 comprises a corner bracket 51, a corner power roller table 33 is mounted on the corner bracket 51, the corner power roller table 33 is composed of a plurality of parallel transmission rollers 34, a corner transmission belt 35 is arranged in a gap between every two adjacent transmission rollers 34, the corner transmission belts 35 which synchronously rotate form a corner transmission belt whole body together, a corner lifting driving mechanism for driving the corner transmission belt to integrally lift is mounted on the corner bracket 51, a fifth photoelectric switch 44 is mounted on one side, close to the splitting mechanism 4, of the corner bracket 32, and a sixth photoelectric switch 45 is mounted at the position, close to the transmission roller 34 at the tail end, of the corner bracket 51;
the chain machine roller mechanism 7 comprises a conveying support 36, a plurality of conveying chains 52 which are the same as the conveying direction of the corner conveying belt 35 are mounted on the conveying support 36, a transmission roller 37 is arranged between every two adjacent conveying chains 52, the transmission rollers 37 jointly form a transmission roller whole, the transmission direction of the transmission roller whole is perpendicular to the transmission direction of the conveying chains 52, a transmission roller lifting mechanism for driving the transmission roller whole to lift is mounted on the conveying support 36, and an eighth photoelectric switch 49 is mounted on one side, close to the conveying mechanism 8, of the conveying support 36;
the conveying mechanism 8 comprises a chain machine roller support 38, a plurality of driving rollers which synchronously rotate are arranged along the length direction of the chain machine roller support 38, and a plurality of spaced baffles 39 are arranged above the driving rollers;
the clamping mechanism 9 comprises a clamping support 40 and conveying rollers 13 arranged on the clamping support 40, and splayed baffles 6 are arranged on two sides of the clamping support 40.
The utility model provides a rock wool big board cuts conveyor cuts conveying method, includes following step:
1) 10 rock wool boards are placed on a feeding roller table 1, when rock wool large boards are stored in a first elevator 2, the feeding roller table 1 stops running, when rock wool in the first elevator 2 is completely conveyed to a second elevator 3, the first elevator 2 descends to the position of a third photoelectric switch 41, the roller tables in the feeding roller table 1 and the first elevator 2 run, the rock wool large boards are conveyed into the first elevator 2, the first elevator 2 ascends to the position of a first photoelectric switch 17 at that time, the rock wool large boards 42 are conveyed into the second elevator 3 for waiting, and when the rock wool large boards 42 do not exist in the feeding roller table 1, the forklift can continue to feed;
2) if no large slate cotton 42 exists in the second elevator 3, the second elevator ascends to the second photoelectric switch 27, takes materials one by one from the first elevator 2, descends to the fourth photoelectric switch 43 after taking the materials, waits for feeding materials into a splitting mechanism, and when the first elevator 2 finishes feeding the materials to the second elevator 3, the first photoelectric switch 17 does not sense, the first elevator 2 ascends, and stops when ascending to the first photoelectric switch 17, the reciprocating circulation is performed, and when the large slate cotton of the first elevator 2 is consumed, the first elevator descends to the position of the third photoelectric switch 41, and the materials are received from the feeding roller table 1;
3) if the large plate in the second hoisting machine 3 is conveyed into the splitting mechanism 4 for cutting by the fifth photoelectric switch 44 and the sixth photoelectric switch 45, the large plate rock wool in the second hoisting machine 3 is lifted to the position of the second photoelectric switch 27 after all the large plate rock wool enters the splitting mechanism 4, the large plate rock wool is extracted from the first hoisting machine 2, and the large plate rock wool is extracted and then is lowered to the position of the fourth photoelectric switch 43 to wait for being cut, and the steps are repeated;
4) the rock wool strips 46 which are cut by the cutting mechanism are conveyed forwards all the time, when the sixth photoelectric switch 45 senses rock wool, the corner synchronous belt roller table 5 stops running, the corner conveying belt is integrally lifted, the rock wool strips 46 are conveyed to a next process synchronous belt power mechanism 47, when the fifth photoelectric switch 44 detects a falling edge, the corner conveying belt of the corner synchronous belt roller table 5 is integrally descended, the transmission roller 34 is started, and the process is repeated;
5) and a timing belt power mechanism 47 for feeding the rock wool strip 46 received from the corner timing belt mechanism 5 forward to a seventh photoelectric switch 48 and stopping the feeding. Then synchronous belt power unit 47, according to the thickness of rock wool, step-by-step walking is carried out, make one of rock wool strip 46 fall to chain machine roller mechanism 7, after connecting 8 rock wool strips 46 on chain machine roller mechanism 7 sufficiently, synchronous belt power unit 47 stops operating, chain machine roller mechanism 7 takes 8 rock wool strips 46 to move a certain distance to eighth photoelectric switch 49 direction fast simultaneously, then the driving roller on chain machine roller mechanism 7 wholly rises, carry rock wool strip 46 to conveying mechanism 8, when eighth photoelectric switch 49 does not have the response, the whole whereabouts of driving roller on chain machine roller mechanism 7, synchronous belt power unit 47 and chain machine roller mechanism 7 mutually support simultaneously and continue to connect 8 rock wool strips 46, the work of reciprocating cycle.
6) Because gaps are formed among the rock wool strips 46, the rock wool strips 46 enter the clamping mechanism 9 after coming out of the conveying mechanism 8, and the gaps among the rock wool strips 46 are eliminated through the splayed baffle plates 6 on the two sides.
The rock wool large plate slitting and conveying device is ingenious in structural design, can finish fixed-length cutting and conveying of rock wool large plates according to actual production needs, is fully automatic in the whole process, reduces the workload and the number of workers, and improves the production efficiency.
Drawings
FIG. 1 is a schematic structural view of a rock wool large plate slitting and conveying device according to the invention;
FIG. 2 is a layout diagram of a rock wool large plate slitting and conveying device according to the invention;
FIG. 3 is a layout diagram of a feeding roller table, a first hoister, a second hoister and a splitting mechanism.
In the figure: 1. A feed roller table; 2. A first hoisting machine; 3. A second hoisting machine; 4. A slitting mechanism; 5. turning a synchronous belt roller table; 6. a splayed baffle; 7. a chain machine roller mechanism; 8. a conveying mechanism; 9. a clamping mechanism; 10. a first bracket; 11. a first hoisting motor; 12. a first drive shaft; 13. a conveying roller; 14. a second drive shaft; 15. a first drive chain; 16. a first lifting bracket; 17. a first photoelectric switch; 18. a first power roller table; 19. a second bracket; 20. a second hoisting motor; 21. a third drive shaft; 22. a third drive chain; 23. a fourth drive shaft; 24. a fourth conveyor chain; 25. a second lifting bracket; 26. a second power roller table; 27. a second photoelectric switch; 28. cutting a bracket; 29. a slitting motor; 30. cutting the shaft; 31. a saw blade; 32. slitting a power roller table; 33. a corner power roller table; 34. a driving roller; 35. a corner conveyor belt; 36. a delivery stent; 37. a driving roller; 38. a chain machine roller support; 39. a baffle plate; 40. clamping the bracket; 41. a third photoelectric switch; 42. rock wool large panels; 43. a fourth photoelectric switch; 44. a fifth photoelectric switch; 45. a sixth photoelectric switch; 46. rock wool strips; 47. a synchronous belt power mechanism; 48. a seventh photoelectric switch; 49. an eighth photoelectric switch; 50. a second drive chain; 51. a corner bracket; 52. a conveyor chain; 53. and a ninth photoelectric switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The rock wool large plate slitting and conveying device of the embodiment is shown in attached figures 1-3. Comprises a feeding roller table 1 and a first elevator 2 arranged at the tail end of the feeding roller table 1, wherein the output end of the first elevator 2 is provided with a second elevator 3, the output end of the second elevator 3 is provided with a splitting mechanism 4 for splitting a rock wool plate into rock wool strips, the output end of the splitting mechanism 4 is provided with a corner synchronous belt roller table 5 for conveying the rock wool strips and adjusting the conveying direction of the rock wool strips, the output end of the corner synchronous belt roller table 5 is provided with a chain machine roller mechanism 7 for conveying the rock wool strips and adjusting the conveying direction of the rock wool strips, the tail end of the chain machine roller mechanism 7 is provided with a conveying mechanism 8, the output end of the conveying mechanism 8 is provided with a clamping mechanism 9 for clamping the rock wool strips on, the feeding roller table 1, the first elevator 2, the second elevator 3, the splitting mechanism 4, the corner synchronous belt roller table 5, the chain machine roller mechanism 7, the conveying mechanism 8 and the clamping mechanism 9 are controlled by a PLC controller;
a synchronous belt power mechanism 47 is arranged between the corner synchronous belt roller table 5 and the chain machine roller mechanism 7, the synchronous belt power mechanism 47 is driven by a servo motor, a seventh photoelectric switch 48 is arranged on one side of the synchronous belt power mechanism 47 close to the chain machine roller mechanism 7, and a ninth photoelectric switch 55 is arranged on one side of the chain machine roller mechanism 7 close to the synchronous belt power mechanism 47;
the specific structure of a hoist: the first lifting machine 2 comprises a first support 10, a first lifting motor 11 is mounted at the top of the first support 10, the output end of the first lifting motor 11 is connected with a first driving shaft 12, the first driving shaft 12 is connected with a second driving shaft 14 through a first transmission chain 15, the two driving shafts are respectively connected with a first lifting bracket 16 through two second transmission chains 50, a first power roller table 18 is mounted on the first lifting bracket 16, a first photoelectric switch 17 is mounted at the upper position of one side of the first support 10, where the first driving shaft 12 is mounted, and a third photoelectric switch 41 is mounted at the lower position of the one side;
the concrete structure of second lifting machine: the second lifting motor 3 comprises a second support 19, a second lifting motor 20 is mounted at the top of the second support 19, the output end of the second lifting motor 20 is connected with a third driving shaft 21, the third driving shaft 21 is connected with a fourth driving shaft 23 through a third transmission chain 22, the two driving shafts are respectively connected with a second lifting bracket 25 through two fourth transmission chains 24, a second power roller table 26 is mounted on the second lifting bracket 25, and a second photoelectric switch 27 is mounted at the upper position of one side of the second support 19, on which the fourth driving shaft 23 is mounted;
the concrete structure of cutting mechanism: the slitting mechanism 4 comprises a slitting support 28, a slitting power roller table 32 is arranged below the slitting support 28, a slitting motor 29 is arranged on the slitting support 28, the slitting motor 29 is in driving connection with a slitting shaft 30, and a plurality of saw blades 31 which are spaced are arranged along the length direction of the slitting shaft 30;
concrete structure of corner hold-in range roller platform 5: the corner synchronous belt roller table 5 comprises a corner bracket 51, a corner power roller table 33 is installed on the corner bracket 51, the corner power roller table 33 is composed of a plurality of parallel transmission rollers 34, a corner conveyor belt 35 is arranged in a gap between every two adjacent transmission rollers 34, the corner conveyor belts 35 which synchronously rotate form a whole corner conveyor belt together, a corner lifting driving mechanism for driving the whole corner conveyor belt to lift is installed on the corner bracket 51, a fifth photoelectric switch 44 is installed on one side, close to the splitting mechanism 4, of the corner bracket 51, and a sixth photoelectric switch 45 is installed at the position, close to the transmission roller 34 at the tail end, of the corner bracket 51;
the concrete structure of chain machine roller mechanism: the chain machine roller mechanism 7 comprises a conveying support 36, a plurality of conveying chains 52 which are the same as the conveying direction of the corner conveying belt 35 are mounted on the conveying support 36, a transmission roller 37 is arranged between every two adjacent conveying chains 52, the transmission rollers 37 jointly form a transmission roller whole, the transmission direction of the transmission roller whole is perpendicular to the transmission direction of the conveying chains 52, a transmission roller lifting mechanism for driving the transmission roller whole to lift is mounted on the conveying support 36, and an eighth photoelectric switch 49 is mounted on one side, close to the conveying mechanism 8, of the conveying support 36;
the specific structure of the conveying mechanism 8: the conveying mechanism 8 comprises a chain machine roller support 38, a plurality of driving rollers which synchronously rotate are arranged along the length direction of the chain machine roller support 38, and a plurality of spaced baffles 39 are arranged above the driving rollers;
the specific structure of the clamping mechanism is as follows: the clamping mechanism 9 comprises a clamping support 40 and conveying rollers 13 arranged on the clamping support 40, and splayed baffles 6 are arranged on two sides of the clamping support 40.
The working principle is as follows:
1. placing 10 rock wool boards of 1250mmX2420mmX 150mm on a feeding roller table 1 by using a forklift, stopping running of the feeding roller table 1 if a large rock wool board is stored in a first elevator 2, descending the first elevator 2 to the position of a third photoelectric switch 41 when all rock wool in the first elevator 2 is conveyed to a second elevator 3, running of the roller tables in the feeding roller table 1 and the first elevator 2, conveying the large rock wool board into the first elevator 2, then ascending the first elevator 2 to the position of a first photoelectric switch 17, waiting for conveying the large rock wool board 42 into the second elevator 3, and continuing feeding by using the forklift when the feeding roller table 1 does not contain the large rock wool board 42;
2. if no large slate cotton 42 exists in the second elevator 3, the second elevator ascends to the second photoelectric switch 27, takes materials one by one from the first elevator 2, and descends to the fourth photoelectric switch 43 after taking the materials, and waits for feeding into the splitting mechanism. When the first elevator 2 finishes feeding a material to the second elevator 3, the first photoelectric switch 17 has no induction, the first elevator 2 rises and stops when rising to the first photoelectric switch 17, the reciprocating circulation is carried out, when the large plate of the first elevator 2 is completely consumed, the first elevator descends to the position of the third photoelectric switch 41, and the material is received from the feeding roller table 1;
3. if the fifth photoelectric switch 44 and the sixth photoelectric switch 45 are used, the large plate in the second elevator 3 is conveyed into the cutting mechanism 4 for cutting; when all the large slate rock wool in the second hoisting machine 3 enters the splitting mechanism 4, the large slate rock wool rises to the position of the second photoelectric switch 27, the large slate rock wool is extracted from the first hoisting machine 2, and the large slate rock wool is extracted and then falls to the position of the fourth photoelectric switch 43 to wait for being cut, and the steps are repeated;
4. the rock wool strips 46 which are cut completely by the cutting mechanism are conveyed forwards all the time, when the sixth photoelectric switch 45 senses rock wool, the corner synchronous belt roller table 5 stops running, the corner conveying belt is integrally lifted, the rock wool strips 46 are conveyed to the next process synchronous belt power mechanism 47, when the fifth photoelectric switch 44 detects a falling edge, the corner conveying belt of the corner synchronous belt roller table 5 is integrally descended, the transmission roller 34 is started, and the reciprocating circulation is carried out. (i.e., the sixth photoelectric switch 45 senses that the transmission roller 34 stops operating, the corner conveyor belt integrally rises, the fifth photoelectric switch 44 has a falling edge, the corner conveyor belt integrally falls, the transmission roller 34 operates, and the slitting mechanism always operates);
5. the timing belt power mechanism 47 feeds the rock wool strip 46 received from the corner timing belt mechanism 5 forward, and stops the rock wool strip when the rock wool strip is conveyed to the seventh photoelectric switch 48. Then synchronous belt power unit 47, according to the thickness of rock wool, step-by-step walking is carried out, make one of rock wool strip 46 fall to chain machine roller mechanism 7, after connecting 8 rock wool strips 46 on chain machine roller mechanism 7 sufficiently, synchronous belt power unit 47 stops operating, chain machine roller mechanism 7 takes 8 rock wool strips 46 to move a certain distance to eighth photoelectric switch 49 direction fast simultaneously, then the driving roller on chain machine roller mechanism 7 wholly rises, carry rock wool strip 46 to conveying mechanism 8, when eighth photoelectric switch 49 does not have the response, the whole whereabouts of driving roller on chain machine roller mechanism 7, synchronous belt power unit 47 and chain machine roller mechanism 7 mutually support simultaneously and continue to connect 8 rock wool strips 46, the work of reciprocating cycle. (the ninth photoelectric switch 53 mainly functions as a counter)
Because the gaps are formed among the rock wool strips 46, the rock wool strips 46 enter the clamping mechanism 9 after coming out of the conveying mechanism 8, and the gaps among the rock wool strips 46 are eliminated through the splayed baffle plates 6 on the two sides.
The full-automatic rock wool plate cutting machine has the advantages and beneficial effects that the fixed-length cutting and staggered conveying of rock wool large plates can be completed according to actual production needs, the whole process is fully automatic, the workload and the number of workers are reduced, and the production efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A rock wool large plate slitting and conveying device is characterized by comprising a feeding roller table and a first lifting machine arranged at the tail end of the feeding roller table, wherein the output end of the first lifting machine is provided with a second lifting machine, the output end of the second lifting machine is provided with a slitting mechanism used for slitting a rock wool plate into rock wool strips, the output end of the slitting mechanism is provided with a corner synchronous belt roller table used for conveying the rock wool strips and adjusting the conveying direction of the rock wool strips, the output end of the corner synchronous belt roller table is provided with a chain machine roller mechanism used for conveying the rock wool strips and adjusting the conveying direction of the rock wool strips, the tail end of the chain machine roller mechanism is provided with a conveying mechanism, the output end of the conveying mechanism is provided with a clamping mechanism used for clamping the rock wool strips on the same plane, and the feeding, the corner synchronous belt roller table, the chain machine roller mechanism, the conveying mechanism and the clamping mechanism are controlled by a PLC controller.
2. The rock wool large plate slitting and conveying device as claimed in claim 1, wherein a synchronous belt power mechanism is arranged between the corner synchronous belt roller table and the chain machine roller mechanism, the synchronous belt power mechanism is driven by a servo motor, a seventh photoelectric switch is installed on one side, close to the chain machine roller mechanism, of the synchronous belt power mechanism, and a ninth photoelectric switch is installed on one side, close to the synchronous belt power mechanism, of the chain machine roller mechanism.
3. The rock wool large plate slitting and conveying device according to claim 1 is characterized in that the first elevator comprises a first support, a first elevator motor is mounted at the top of the first support, the output end of the first elevator motor is connected with a first driving shaft, the first driving shaft is connected with a second driving shaft through a first transmission chain, the two driving shafts are respectively connected with a first lifting bracket through two second transmission chains, a first power roller table is mounted on the first lifting bracket, a first photoelectric switch is mounted on one side, close to the upper position, of the first support, and a third photoelectric switch is mounted on one side, close to the lower position, of the first support, where the first driving shaft is mounted.
4. The rock wool large plate slitting and conveying device as claimed in claim 1, wherein the second elevator comprises a second support, a second elevator motor is mounted at the top of the second support, a third driving shaft is connected to an output end of the second elevator motor, the third driving shaft is connected with a fourth driving shaft through a third transmission chain, the two driving shafts are respectively connected with a second lifting bracket through two fourth transmission chains, a second power roller table is mounted on the second lifting bracket, and a second photoelectric switch is mounted on one side of the second support, on which the fourth driving shaft is mounted, close to an upper position.
5. The rock wool large plate slitting conveying device according to claim 1, characterized in that the slitting mechanism comprises a slitting support, a fourth photoelectric switch is installed on one side, close to the second elevator, of the slitting support, a slitting power roller table is installed below the slitting support, a slitting motor is installed on the slitting support, the slitting motor is in driving connection with a slitting shaft, and a plurality of spaced saw blades are installed along the length direction of the slitting shaft.
6. The rock wool large plate slitting and conveying device according to claim 1 is characterized in that the corner synchronous belt roller table comprises a corner support, a corner power roller table is mounted on the corner support and composed of a plurality of parallel transmission rollers, a corner conveyor belt is arranged in a gap between every two adjacent transmission rollers and jointly forms a whole corner conveyor belt, a corner lifting driving mechanism for driving the whole corner conveyor belt to lift is mounted on the corner support, a fifth photoelectric switch is mounted on one side, close to the slitting mechanism, of the corner support, and a sixth photoelectric switch is mounted at a position, close to the endmost transmission roller, of the corner support.
7. The rock wool large plate slitting and conveying device according to claim 6 is characterized in that the chain machine roller mechanism comprises a conveying support, a plurality of conveying chains which are the same as the conveying direction of a corner conveying belt are mounted on the conveying support, a conveying roller is arranged between every two adjacent conveying chains and jointly forms a whole conveying roller, the whole conveying direction of the conveying roller is perpendicular to the whole conveying direction of the conveying chains, a conveying roller lifting mechanism used for driving the whole conveying roller to lift is mounted on the conveying support, and an eighth photoelectric switch is mounted on one side, close to the conveying mechanism, of the conveying support.
8. The rock wool large plate slitting and conveying device as claimed in claim 1, wherein the conveying mechanism comprises a chain machine roller support, a plurality of driving rollers which rotate synchronously are mounted along the length direction of the chain machine roller support, and a plurality of spaced baffles are arranged above the driving rollers.
9. The rock wool large plate slitting and conveying device as claimed in claim 1, wherein the clamping mechanism comprises a clamping support and conveying rollers mounted on the clamping support, and splayed baffles are mounted on two sides of the clamping support.
10. The slitting and conveying method of the rock wool large plate slitting and conveying device according to any one of claims 1 to 9, characterized by comprising the following steps:
1) placing 10 rock wool boards on a feeding roller table, stopping the operation of the feeding roller table if a large rock wool board is stored in a first elevator, lowering the first elevator to a third photoelectric switch position when all rock wool in the first elevator is conveyed to a second elevator, operating the roller table in the feeding roller table and the first elevator, conveying the large rock wool board into the first elevator, then lifting the first elevator to a first photoelectric switch position, waiting for conveying the large rock wool board into the second elevator, and continuously feeding by a forklift when the feeding roller table does not contain the large rock wool board;
2) if no large slate wool exists in the second elevator, the second elevator ascends to the second photoelectric switch, the first elevator takes materials one by one, and the second elevator descends to the fourth photoelectric switch after taking materials, waits for feeding materials into the splitting mechanism, and when the first elevator sends materials to the second elevator, the first photoelectric switch does not sense, the first elevator ascends, and stops when ascending to the first photoelectric switch, the reciprocating circulation is carried out, and when the large slate wool of the first elevator is consumed, the first elevator descends to the position of the third photoelectric switch, and materials are received from the feeding roller table;
3) if the fifth photoelectric switch and the sixth photoelectric switch are used, the large plate in the second elevator is conveyed into the splitting mechanism for cutting, and when all the large plate rock wool in the second elevator enters the splitting mechanism, the large plate rock wool is lifted to the position of the second photoelectric switch, the large plate rock wool is extracted from the first elevator, and then the large plate rock wool is lowered to the position of the fourth photoelectric switch for waiting to be cut, and the steps are repeated;
4) the rock wool strips which are cut by the cutting mechanism are conveyed forwards all the time, when the sixth photoelectric switch senses rock wool, the corner synchronous belt roller table stops running, the corner conveying belt is integrally lifted, the rock wool strips are conveyed to the next process synchronous belt power mechanism, when the fifth photoelectric switch detects a falling edge, the corner conveying belt of the corner synchronous belt roller table integrally descends, the transmission roller is started, and the operation is repeated;
5) the synchronous belt power mechanism conveys the rock wool strips connected by the corner synchronous belt mechanism 5 forwards to a seventh photoelectric switch position and stops;
then, a synchronous belt power mechanism walks step by step according to the thickness of the rock wool to enable the rock wool strips to fall one by one onto a chain machine roller mechanism, when the chain machine roller mechanism is connected with 8 rock wool strips, the synchronous belt power mechanism stops running, meanwhile, the chain machine roller mechanism drives the 8 rock wool strips to rapidly move for a certain distance towards an eighth photoelectric switch direction, then a transmission roller on the chain machine roller mechanism is integrally lifted to convey the rock wool strips to a conveying mechanism, when the eighth photoelectric switch has no induction, the transmission roller on the chain machine roller mechanism falls integrally, meanwhile, the synchronous belt power mechanism and the chain machine roller mechanism are mutually matched to continue to connect and take the rock wool strips, and the rock wool strips are circulated and work;
6) because the gaps are formed among the rock wool strips, the rock wool strips enter the clamping mechanism after coming out of the conveying mechanism, and the gaps among the rock wool strips are eliminated through the splayed baffle plates on the two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010702778.2A CN111791279A (en) | 2020-07-21 | 2020-07-21 | Rock wool large plate slitting and conveying device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010702778.2A CN111791279A (en) | 2020-07-21 | 2020-07-21 | Rock wool large plate slitting and conveying device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111791279A true CN111791279A (en) | 2020-10-20 |
Family
ID=72807912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010702778.2A Pending CN111791279A (en) | 2020-07-21 | 2020-07-21 | Rock wool large plate slitting and conveying device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111791279A (en) |
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2020
- 2020-07-21 CN CN202010702778.2A patent/CN111791279A/en active Pending
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