CN111790566A - Vertical two-dipping one-scraping polyester cotton cloth gumming machine - Google Patents

Vertical two-dipping one-scraping polyester cotton cloth gumming machine Download PDF

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Publication number
CN111790566A
CN111790566A CN202010780541.6A CN202010780541A CN111790566A CN 111790566 A CN111790566 A CN 111790566A CN 202010780541 A CN202010780541 A CN 202010780541A CN 111790566 A CN111790566 A CN 111790566A
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CN
China
Prior art keywords
cotton cloth
polyester cotton
base
polyester
gum
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Pending
Application number
CN202010780541.6A
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Chinese (zh)
Inventor
郑士掌
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Taizhou Jaguar Rubber Co ltd
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Taizhou Jaguar Rubber Co ltd
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Publication date
Application filed by Taizhou Jaguar Rubber Co ltd filed Critical Taizhou Jaguar Rubber Co ltd
Priority to CN202010780541.6A priority Critical patent/CN111790566A/en
Publication of CN111790566A publication Critical patent/CN111790566A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
    • B05C11/048—Scrapers, i.e. metering blades having their edge oriented in the upstream direction in order to provide a reverse angle of attack
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00—Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/15—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length not supported on conveying means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
    • D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a vertical two-dipping one-scraping polyester cotton cloth gumming machine, which belongs to the technical field of gumming, and particularly relates to a vertical two-dipping one-scraping polyester cotton cloth gumming machine, which comprises a machine base, wherein a first gumming mechanism for soaking polyester cotton cloth, a second gumming mechanism for adding gum to the polyester cotton cloth, a gum scraping mechanism for scraping off gum paste on one side of the polyester cotton cloth, a traction mechanism for conveying the polyester cotton cloth to the first gumming mechanism and a winding device for collecting the polyester cotton cloth discharged by the second gumming mechanism are arranged on the machine base; the glue spreading mechanism comprises a scraper fixed on the base through a moving device, and the glue spreading mechanism is simple in structure and high in practicability.

Description

Vertical two-dipping one-scraping polyester cotton cloth gumming machine
Technical Field
The invention belongs to the technical field of polyester-cotton cloth impregnation, and particularly relates to a vertical two-impregnation one-scraping polyester-cotton cloth impregnator.
Background
The V-belt (wrapping belt) has two types of special belt core structures and rope core structures, and consists of four parts, namely wrapping cloth, top rubber, a tensile body and bottom rubber, the manufacture of the V-belt with the rope core structure is convenient, the tensile strength is general, the price is low, the V-belt with the special belt core structure which is widely applied has good toughness and high strength, and the V-belt is suitable for occasions with higher rotating speed.
And the infantees are that the polyester-cotton cloth obtains after the technology processing such as gumming, rubberizing, for can be better fuse between infantees and the top gum, bring saying to the triangle, there is certain requirement to the volume of polyester-cotton cloth rubberizing, as long as guarantee that the infantees and the one side that the top gum fuses have certain rubberizing volume can, as for that the infantees in the V-belt expose the one side in the air do not have the requirement of rubberizing volume, however, current technique, can be better and top gum fuse between the for the infantees, the two sides of infantees all have certain rubberizing volume, there is following defect: firstly, the waste of mucilage is large; the surface of the wrapping cloth exposed to the air is also provided with a large amount of glue, so that the surface of the wrapping cloth is inconvenient to print trademarks or advertisements, and the like. Secondly, the traditional impregnation process has defects, and the impregnation and glue adding effects are poor, so that the service life of the V-belt is short, and the cloth wrapping position is easy to be wrapped and damaged.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a vertical two-dipping one-scraping polyester cotton cloth gumming machine which has the characteristics of reasonable gumming, good gumming effect and the like.
In order to achieve the purpose, the invention provides the following technical scheme: the vertical two-dipping one-scraping polyester cotton cloth gumming machine comprises a machine base, wherein a first gumming mechanism for soaking polyester cotton cloth, a second gumming mechanism for adding gum into the polyester cotton cloth, a gum scraping mechanism for scraping off the gum cement on one side of the polyester cotton cloth, a traction mechanism for conveying the polyester cotton cloth to the first gumming mechanism and a winding device for collecting the polyester cotton cloth discharged from the second gumming mechanism are arranged on the machine base;
the glue scraping mechanism comprises a scraper fixed on the base through a moving device, and the scraper is used for pushing against or keeping away from the polyester cotton cloth and scraping glue on one side of the polyester cotton cloth.
Furthermore, a drying mechanism is arranged between the traction mechanism and the first gum dipping mechanism, the drying mechanism comprises four rotating rollers which are arranged on the base in a rectangular mode through bearings, and a drying plate arranged on the base, the drying plate is located between the four rotating rollers, and drying steam pipes are arranged on the drying plate and the base.
Further, the first glue dipping mechanism comprises a first cooling roller, a first conveying device and a first glue groove which are sequentially arranged on the base from top to bottom, the first glue groove is provided with a first glue dipping roller through a bearing, and the first conveying device comprises a first driving roller which is provided with a motor and is fixed on the base through a bearing and a first driven roller which is movably fixed on the base through a bearing.
Further, the second glue dipping mechanism comprises a second cooling roller, a second conveying device and a second glue groove which are sequentially arranged on the base from top to bottom, the second glue groove is provided with a second glue dipping roller through a bearing, and the first conveying device comprises a second driving roller which is provided with a motor and is fixed on the base through a bearing and a second driven roller which is movably fixed on the base through a bearing.
Further, a main heat insulation plate for separating the first gum dipping mechanism from the second gum dipping mechanism is arranged on the machine base, a first heat insulation plate for separating an upper section of polyester cotton cloth of the first gum dipping mechanism from a lower section of the polyester cotton cloth is further arranged in the machine base, and a second heat insulation plate for separating an upper section of polyester cotton cloth of the second gum dipping mechanism from a lower section of the polyester cotton cloth is further arranged in the machine base.
Further, the first glue dipping device further comprises a first heating device and a second heating device, the first heating device comprises first steam pipes which are respectively distributed on the base and the first heat insulation plate, and the second heating device comprises second steam pipes which are respectively distributed on the first heat insulation plate and the main heat insulation plate.
Further, the second glue dipping device further comprises a third heating device and a fourth heating device, the third heating device comprises third steam pipes which are respectively distributed on the second heat insulation plate and the main heat insulation plate, and the fourth heating device comprises fourth steam pipes which are respectively distributed on the machine base and the main heat insulation plate.
Further, first chill roll and second chill roll fix on the frame through the bearing, the inside of first chill roll is hollow setting, its both ends all are equipped with rotary joint, two rotary joint connect the cooling water inlet tube and cooling water outlet pipe respectively, the inside of second chill roll is hollow setting, its both ends all are equipped with rotary joint, two rotary joint connect cooling water inlet tube and cooling water outlet pipe respectively.
Furthermore, the diameter of the drying steam pipe is 1.2 inches and is arranged in a stacked S shape, the drying steam pipe comprises a plurality of first transverse pipes, the distance between any two adjacent first transverse pipes is 10cm, and the distance between the head first transverse pipe and the tail first transverse pipe is 3-5 m.
Further, first steam pipe, the second steam pipe, the third steam pipe, the pipe diameter of fourth steam pipe is 1.2 cun, and be and fold "S" form and arrange, first steam pipe includes that many seconds are violently managed, the distance that arbitrary two adjacent seconds were violently managed is 6cm, the distance that two first and second violently managed between the pipe is 7 meters, the third steam pipe includes that many fourth are violently managed, the distance that two arbitrary adjacent fourth were violently managed is 6cm, the distance that two arbitrary fourth were violently managed between the pipe is 7 meters, the second steam pipe includes that many third are violently managed, the distance that two arbitrary adjacent third were violently managed is 6cm, the distance that two arbitrary third were violently managed between the pipe is 5 meters, the fourth steam pipe includes that many fifth were violently managed, the distance that two arbitrary adjacent fifth were violently managed is 6cm, the distance that two first and last fifth were violently managed is 5 meters.
Compared with the prior art, the invention has the beneficial effects that:
1. the scraper scrapes one surface of the wrapping cloth, and due to the vertical design of the equipment, the scraped adhesive cement flows into the adhesive groove, so that the adhesive cement is saved by a small half, trademark or advertisement printing and the like on the wrapping cloth of the wrapping cloth belt are facilitated, and the customer satisfaction is very high;
2. the drying before gum dipping is particularly important, so that the phenomena of uneven gum dipping and non-integration caused by the existence of moisture are prevented;
3. the vertical two-dipping and two-dipping process is adopted, and the drying and forming mode of one heating and one cooling (quick heating and quick cooling) and reheating and re-cooling (quick heating and slow cooling) in each dipping process can ensure the quality of the wrapping cloth, the forming is quick, the flatness of two surfaces of the wrapping cloth is high, and the satisfaction degree after the wrapping cloth is used by customers is especially high.
4. The first conveying mechanism and the second conveying mechanism can press mucilage into positions (c position and z position) between warps and wefts of the polyester cotton cloth and evenly flatten the mucilage, meanwhile, the scraper scrapes off mucilage of the wrapping cloth on one hand, and on the other hand, the scraper generates oblique force on the polyester cotton cloth and presses the scraped mucilage into the position c again, which is equivalent to extruding the mucilage for three times, so that the permeability of the polyester cotton cloth dipped with glue is quite high, the permeability of the mucilage in unit area almost reaches 100 percent. Meanwhile, compared with the traditional gum dipping equipment, the gum cement in unit area has higher permeability and higher gum content, and the surface of the side to which the gum is added is smoother (is cooled and formed quickly), so that the gum is fused with the top gum more firmly when the triangular belt is manufactured, and the feedback satisfaction of customers is quite high.
5. The first glue dipping mechanism is designed vertically from top to bottom, the second glue dipping mechanism is designed vertically from top to bottom, the invention adopts two devices for dipping and scraping, the upper section and the lower section of the two glue dipping mechanisms are respectively provided with a drying device, the length and the height of the devices can be effectively limited, and the scraper is arranged above the second conveying device, so the layout is more reasonable, and the working site is saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a machine base provided with a first gumming device and a second gumming device according to the present invention;
FIG. 3 is a schematic structural view of the doctor mechanism;
FIG. 4 is a schematic structural view of a first conveying device;
FIG. 5 is a schematic view of the structure of the first steam pipe;
FIG. 6 is a partially enlarged structural diagram of polyester cotton cloth;
FIG. 7 is a schematic view of the structure of a first chill roll;
FIG. 8 is a schematic view of the structure of FIG. 6 in the direction A-A1;
FIG. 9 is a schematic structural view of a product wrapper of the present invention;
FIG. 10 is a schematic view of a configuration in which a cylinder drives a scraper to deform polyester-cotton cloth;
fig. 11 is a schematic structural view showing that the first driven roller is movable.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2: the polyester-cotton cloth 002 gumming machine comprises a machine base 1, wherein a first gumming mechanism for soaking polyester-cotton cloth 002, a second gumming mechanism for adding gum into the polyester-cotton cloth 002, a gum scraping mechanism for scraping off the gum paste 001 on one side of the polyester-cotton cloth 002 are arranged on the machine base 1, the polyester-cotton cloth 002 gumming machine further comprises a traction mechanism 101 for conveying the polyester-cotton cloth 002 to the first gumming mechanism and a winding device 102 for collecting the polyester-cotton cloth 002 discharged from the second gumming mechanism, wherein the traction mechanism 101 is in the prior art and structurally comprises a driving roller with a motor and a plurality of driven rollers, the wound polyester-cotton cloth 002 is conveyed into a drying mechanism, the winding device 102 is also in the prior art, and the gum-dipped and gum-added polyester-cotton cloth 002 (namely, a triangular belt is wrapped cloth) is wound by the driving roller with the motor, so that the polyester-;
as shown in fig. 3: the glue scraping mechanism comprises a scraper 21 fixed on the machine base 1 through a moving device;
the moving device comprises two positioning blocks 22 fixed on the machine base 1, a sliding block 23 fixedly connected with the scraper 21, a connecting rod 24 and a cylinder 25, wherein the positioning blocks 22 are slidably connected with the sliding block 23, two ends of the connecting rod 24 are respectively connected with the two positioning blocks 22, one end of the cylinder 25 is connected with the connecting rod 24, and the other end of the cylinder 25 is connected with the machine base 1.
Of course, the moving device can be one, a connecting rod is not needed, one end of the air cylinder is connected to the positioning block, and the other end of the air cylinder is connected to the sliding block.
As shown in fig. 3: a T-shaped sliding rail is arranged on the sliding block 23, a sliding rail matched with the sliding rail is arranged on the positioning block 22, the sliding block 23 can slide directionally relative to the positioning block 22, the scraper 21 is close to and abutted against one side of the polyester-cotton cloth 002 through the air cylinder 25 to scrape off the mucilage 001 on one side of the polyester-cotton cloth 002, the scraper 21 can move forward or backward through the air cylinder 25 according to the actual selection of a customer on a product, as shown in figure 10, the scraper indicated by e is just abutted against the polyester-cotton cloth (the scraper does not generate force, and the polyester-cotton cloth is not deformed), and at the moment, the function of scraping glue cannot be achieved; the air cylinder drives the scraper to move leftwards, the scraper pointed by the g props against the polyester-cotton cloth (the scraper generates force, the polyester-cotton cloth is deformed and is defined as a propping touch), and when the polyester-cotton cloth moves upwards, the scraper scrapes glue downwards relative to the polyester-cotton cloth; during debugging, the air cylinder can be used for driving the scraper to move rightwards to the state indicated by f, so that the scraper is far away from the polyester cotton cloth.
The horizontal height of the scraper is slightly higher than that of the second conveying device, and the scraper is in contact with or far away from the polyester-cotton cloth at the upper section in the second gum dipping device, and at the moment, the mucilage on the polyester-cotton cloth just passing through the second gum dipping groove is not formed yet, so that the mucilage is easily scraped off, and meanwhile, the scraper applies scraping pressure to the polyester-cotton cloth to further press the mucilage into the position c.
As shown in fig. 1 and 2: a drying mechanism is arranged between the traction mechanism 101 and the first gum dipping mechanism, the drying mechanism comprises four rotating rollers 31 which are arranged on the base 1 in a rectangular mode through bearings and a drying plate 32 arranged on the base 1, the drying plate 32 is positioned in the middle of the four rotating rollers 31, and drying steam pipes 33 are arranged on the drying plate 32 and the base 1.
The four rotating rollers 31 are driven rollers and are used for changing the movement direction of the polyester-cotton cloth 002, the polyester-cotton cloth 002 firstly goes upwards and then goes downwards through the design of the four rotating rollers 31, the drying plate 32 is located between the ascending section and the descending section, the two drying steam pipes 33 are respectively arranged on two sides of the ascending section of the polyester-cotton cloth 002 and are used for drying moisture absorbed in the polyester-cotton cloth 002 in a humid day so as to avoid the phenomenon that the uniformity and the integrity gum dipping cannot be caused due to the existence of the moisture.
As shown in fig. 1, 2, 4, and 10: the first glue dipping mechanism comprises a first cooling roller 41, a first conveying device and a first glue dipping groove 43 which are sequentially arranged on the base 1 from top to bottom, the first glue dipping groove 43 is provided with a first glue dipping roller 431 through a bearing, the first conveying device comprises a first driving roller 421 which is provided with a motor and is fixed on the base 1 through a bearing and a first driven roller 422 which is movably fixed on the base 1 through a bearing, the movable specific structure is that two ends of the first driven roller 422 are fixed on a movable block 423 through bearings, the movable block 423 is provided with raised strips 4231 up and down, the movable block 423 can move in a movable groove 424 on the base 1, a groove 4241 matched with the raised strips 4231 is arranged in the movable groove 424, the movable block 423 is connected with one end of a cylinder 25, the other end of the cylinder 25 is fixed on the wall of the movable groove 424, and the purpose of the first glue dipping mechanism enables the.
The second glue dipping mechanism comprises a second cooling roller 51, a second conveying device and a second glue groove 52 which are sequentially arranged on the machine base 1 from top to bottom, the second glue groove 52 is provided with a second glue dipping roller 521 through a bearing, the structure of the second conveying device is the same as that of the first conveying device, and the purpose of the second glue dipping mechanism is to uniformly glue the polyester-cotton cloth 002 integrally.
As shown in fig. 6, 8, 9, and 11: it should be understood that, herein, for the dacron cloth 002 with different thicknesses, the distance between the first driving roller 421 and the first driven roller 422 or the distance between the second driving roller 53 and the second driven roller 54 are respectively adjusted by two cylinders, so as to achieve the purpose of providing power during the transportation process, and the purpose of adjusting the gum dipping amount (the first gum dipping mechanism) and the gum adding amount (the second gum dipping mechanism), in addition, the first transportation device and the second transportation device have a function, the gum paste 001 adopted in the present invention is natural gum or other artificially synthesized gum paste 001, no matter which gum paste 001 has a large viscosity, after the dacron cloth 002 passes through the first gum dipping roller 431 and the second gum dipping roller, both sides of the dacron cloth 002 at the upper section and under the first transportation device and the second transportation device will be stuck with a large amount of gum paste 001, at this time, for the first gum dipping mechanism, the first driving roller 421 and the first driven roller 422 can press a part of the mucilage 001 at the two sides of the upper row of polyester-cotton cloth 002 into the position (indicated as c in fig. 6) between the warp and weft of the polyester-cotton cloth 002 and evenly flatten the mucilage, so that the polyester-cotton cloth 002 is integrally gummed and the gumming is more sufficient, and meanwhile, the redundant mucilage 001 (the other part) is continuously pressed and flows into the lower upper row of polyester-cotton cloth 002 and the first glue groove 43; for the second glue dipping mechanism, the second driving roller 53 and the second driven roller 54 further press the glue into the position c on the one hand, and on the other hand, evenly flatten the glue 001 on both sides of the upper row of polyester-cotton cloth 002, so that the polyester-cotton cloth 002 is glued integrally, the glue is more fully and smoothly added, and simultaneously the redundant glue 001 is continuously pressed to flow into the lower row of polyester-cotton cloth 002 and the second glue groove 52.
As shown in fig. 6, 8 and 9: the first gum dipping mechanism is mainly used for completely soaking the polyester-cotton cloth in the mucilage, the first gum dipping mechanism enables the mucilage to be pressed into each c position of the polyester-cotton cloth in a graph 6 and each z position of the polyester-cotton cloth in a graph 8 or a graph 9 as far as possible, if a local c position or a local z position is not filled, the second gum dipping mechanism continues to press the mucilage into the c position and the z position, the mucilage added at the y positions on two sides is pressed flatly, meanwhile, as shown in a graph 10, in the working state, the scraper is in the state indicated by g, in the second gum dipping mechanism, the polyester-cotton cloth is conveyed upwards through the second conveying device, the scraper is abutted against the polyester-cotton cloth, the scraper scrapes the polyester-cotton cloth downwards relative to the polyester-cotton cloth, in the process of scraping downwards relative to enable the mucilage at the y position on one side of the polyester-cotton cloth to be scraped (as shown in the graph 9, the other side of the polyester-cotton cloth is reserved), and.
A transition roller 103 is arranged between the first gum dipping mechanism and the second gum dipping mechanism, the transition roller 103 is arranged on the machine base 1 through a bearing, and the difference between the horizontal heights of the transition roller 103 and the first conveying device and the horizontal heights of the transition roller 103 and the second conveying device are not large. The purpose of the transition roll 103 is also for turning.
The first glue groove 43 and the second glue groove 52 are used for placing glue 001, when the device is operated, the glue 001 position b is always higher than the lowest position a of the first glue dipping roller 431 or the second glue dipping roller, because the polyester cotton cloth 002 is dried by the drying mechanism, turned by the driven rollers, and then bypasses the first glue dipping roller 431, when entering the first conveying device, the polyester cotton cloth 002 passing through the first glue dipping roller 431 is fully soaked in the glue 001, and similarly, the principle of the second glue dipping mechanism is the same.
The base 1 is provided with a main heat insulation plate 11 for separating the first gum dipping mechanism from the second gum dipping mechanism, the main heat insulation plate 11 divides the base 1 into two units, namely the first gum dipping mechanism and the second gum dipping mechanism, in order to prevent heat exchange between the two units, the base 1 is also provided with a first heat insulation plate 12 for separating an upper section of polyester cotton cloth 002 of the first gum dipping mechanism from a lower section of the polyester cotton cloth 002, and the base 1 is also provided with a second heat insulation plate 13 for separating an upper section of the polyester cotton cloth 002 of the second gum dipping mechanism from a lower section of the polyester cotton cloth 002.
The first glue dipping device further comprises a first heating device and a second heating device, the first heating device comprises a first steam pipe 44 which is respectively arranged on the machine base 1 and the first heat insulation plate 12, and the second heating device comprises a second steam pipe 45 which is respectively arranged on the first heat insulation plate 12 and the main heat insulation plate 11.
The first heat insulation board 12 is used for preventing heat exchange between the ascending section and the descending section, and is also used for arranging a first heating device and a second heating device, wherein the first heating device is used for heating and drying the polyester-cotton cloth 002 ascending section, and the second heating device is used for heating and drying the polyester-cotton cloth 002 descending section again;
as shown in fig. 2 and 5: the diameters of the first steam pipe 44 and the second steam pipe 45 are 1.2 inches, the first steam pipe 44 and the second steam pipe 45 are arranged in an S-shaped overlapped mode, the first steam pipe 44 comprises a plurality of second transverse pipes 441, the distance between any two adjacent second transverse pipes 441 is 6cm, the distance k between the head transverse pipe and the tail transverse pipe is 7 m, the second steam pipe 45 comprises a plurality of third transverse pipes, the distance between any two adjacent third transverse pipes is 6cm, the distance m between the head transverse pipe and the tail transverse pipe is 5 m, the first gum dipping polyester cotton cloth 002 can be dried through the design, through practical tests, the diameter and the diameter of the arranged steam pipes need the height of 12 m (k + m) if the pipes need to be dried, the distance h between the highest height and the lowest height of the polyester cotton cloth 002 cannot exceed 10.5 m, once the pipe exceeds 10.5 m, unrecoverable elastic stretching and even breaking easily occur, if k is equal to 12 m, m equals 0 m, then h must exceed 10.5 m, which is one of the purposes we have for the upstream and downstream segments to be separately located.
The second glue dipping device further comprises a third heating device and a fourth heating device, the third heating device comprises third steam pipes 55 which are respectively arranged on the second heat insulation plate 13 and the main heat insulation plate 11, and the fourth heating device comprises fourth steam pipes 56 which are respectively arranged on the machine base 1 and the main heat insulation plate 11.
The second heat insulation board 13 is used for preventing heat exchange between the ascending section and the descending section, and is also used for arranging a third heating device and a fourth heating device, wherein the third heating device is used for heating and drying the polyester-cotton cloth 002 ascending section, and the fourth heating device is used for heating and drying the polyester-cotton cloth 002 descending section again;
as shown in fig. 2 and 5: the diameters of the third steam pipe 55 and the fourth steam pipe 56 are 1.2 inches, the third steam pipe 55 and the fourth steam pipe 56 are arranged in an S-shaped overlapped mode, the third steam pipe 55 comprises a plurality of fourth transverse pipes, the distance between any two adjacent fourth transverse pipes is 6cm, the distance k between the head transverse pipe and the tail transverse pipe is 7 meters, the fourth steam pipe 56 comprises a plurality of fifth transverse pipes, the distance between any two adjacent fifth transverse pipes is 6cm, the distance m between the head transverse pipe and the tail transverse pipe is 5 meters, the second-time glued polyester cotton cloth 002 can be dried through the design, the design has the advantages that through practical tests, the heights of the steam pipes with the diameters and the arranged pipes need to be 12 meters (k + m) if the pipes are to be dried, the distance h between the highest height and the lowest height of the polyester cotton cloth 002 cannot exceed 10.5 meters, once the pipes exceed 10.5 meters, unrecoverable elastic stretching and even breaking easily occur, if k is equal to 12 meters, m equals 0 m, then h must exceed 10.5 m, which is one of the purposes we have for the upstream and downstream segments to be separately located.
As shown in fig. 7: first chill roll 41 and second chill roll 51 fix on frame 1 through the bearing, the inside of first chill roll 41 is hollow setting, its both ends all are equipped with rotary joint 6, cooling water inlet tube and cooling water outlet pipe are connected respectively to two rotary joint 6, the inside of second chill roll 51 is hollow setting, its both ends all are equipped with rotary joint 6, cooling water inlet tube and cooling water outlet pipe are connected respectively to two rotary joint 6.
One of the above-mentioned purposes of separately arranging the first steam pipe 44 and the second steam pipe 45 is described, and another important purpose is to perform drying and preforming on the polyester-cotton cloth 002 in the ascending section through the first steam pipe 44, cool and form the polyester-cotton cloth at a high speed when passing through the first cooling roller 41, heat and dry the polyester-cotton cloth through the second steam pipe 45, and cool the polyester-cotton cloth through the transition roller 103 by air, and the drying and forming manner of heating, cooling, heating, and slowly cooling (quickly heating and slowly cooling) can ensure the gum dipping quality of the wrapping cloth (the gum paste is quickly formed, and the flatness of the gum paste in a unit area is high);
similarly, one of the above-mentioned purposes of separately arranging the third steam pipe 55 and the fourth steam pipe 56 is described, and another important purpose is to perform drying and preforming on the polyester-cotton cloth 002 in the ascending section through the third steam pipe 55, to form the polyester-cotton cloth while passing through the second cooling roller 51 by speed cooling, to heat and dry the polyester-cotton cloth by using the fourth steam pipe 56, and to cool the polyester-cotton cloth by using air in the winding section 102, wherein the drying and forming manner of one-heating-one-cooling (fast-heating-fast-cooling) and reheating-slow-cooling (fast-heating-slow-cooling) can ensure the glue adding quality of the wrapping cloth (fast glue forming, high flatness of the glue in unit area);
the pipe diameter of stoving steam pipe 33 is 1.2 cun, and is folding "S" form and arranges, and stoving steam pipe 33 includes many first violently pipes, and the distance of two arbitrary adjacent first violently pipes is 10cm, and the distance between two first violently pipes of head and the tail is 3-5 meters, through this design, the moisture content that polyester-cotton cloth 002 absorbed in humid day is dried.
All steam pipes are communicated with steam and communicated with a steam source.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. Vertical two dip one scrape polyester-cotton cloth gumming machine, its characterized in that: the device comprises a base, a traction mechanism and a winding device, wherein the base is provided with a first gum dipping mechanism for soaking polyester cotton cloth, a second gum dipping mechanism for adding gum to the polyester cotton cloth, a gum scraping mechanism for scraping off the gum cement on one side of the polyester cotton cloth, the traction mechanism is used for conveying the polyester cotton cloth to the first gum dipping mechanism, and the winding device is used for collecting the polyester cotton cloth discharged by the second gum dipping mechanism;
the glue scraping mechanism comprises a scraper fixed on the base through a moving device, and the scraper is used for pushing against or keeping away from the polyester cotton cloth and scraping glue on one side of the polyester cotton cloth in the second glue dipping mechanism.
2. The vertical two-dip one-scrape polyester cotton cloth impregnator according to claim 1, which is characterized in that: and a drying mechanism is arranged between the traction mechanism and the first gum dipping mechanism, the drying mechanism comprises a plurality of rotating rollers which are arranged on the base in a rectangular mode through bearings and a drying plate arranged on the base, and drying steam pipes are arranged on the drying plate and the base.
3. The vertical two-dip one-scrape polyester cotton cloth impregnator according to any one of claim 1, which is characterized in that: the first glue dipping mechanism comprises a first cooling roller, a first conveying device and a first glue groove which are sequentially arranged on the base from top to bottom, the first glue groove is provided with a first glue dipping roller through a bearing, and the first conveying device comprises a first driving roller which is provided with a motor and is fixed on the base through the bearing and a first driven roller which is movably fixed on the base through the bearing.
4. The vertical two-dip one-scrape polyester cotton cloth impregnator according to any one of claim 1, which is characterized in that: the second glue dipping mechanism comprises a second cooling roller, a second conveying device and a second glue groove which are sequentially arranged on the base from top to bottom, the second glue groove is provided with a second glue dipping roller through a bearing, and the second conveying device comprises a second driving roller which is provided with a motor and is fixed on the base through the bearing and a second driven roller which is movably fixed on the base through the bearing.
5. The vertical two-dip one-scrape polyester cotton cloth impregnator according to claim 2, characterized in that: the base is provided with a main heat insulation plate for separating the first gum dipping mechanism from the second gum dipping mechanism, the base is also internally provided with a first heat insulation plate for separating an upper section of polyester cotton cloth of the first gum dipping mechanism from a lower section of the polyester cotton cloth, and the base is also internally provided with a second heat insulation plate for separating an upper section of the polyester cotton cloth of the second gum dipping mechanism from a lower section of the polyester cotton cloth.
6. The vertical two-dip one-scrape polyester cotton cloth impregnator according to claim 5, characterized in that: the first glue dipping device further comprises a first heating device and a second heating device, the first heating device comprises first steam pipes which are respectively distributed on the base and the first heat insulation plate, and the second heating device comprises second steam pipes which are respectively distributed on the first heat insulation plate and the main heat insulation plate.
7. The vertical two-dip one-scrape polyester cotton cloth impregnator according to claim 5, characterized in that: the second glue dipping device further comprises a third heating device and a fourth heating device, the third heating device comprises third steam pipes which are respectively distributed on the second heat insulation plate and the main heat insulation plate, and the fourth heating device comprises fourth steam pipes which are respectively distributed on the machine base and the main heat insulation plate.
8. The vertical two-dip one-scrape polyester cotton cloth impregnator according to claim 3 or 4, which is characterized in that: first chill roll and second chill roll fix on the frame through the bearing, the inside of first chill roll is hollow setting, its both ends all are equipped with rotary joint, two rotary joint connect the cooling water inlet tube and cooling water outlet pipe respectively, the inside of second chill roll is hollow setting, its both ends all are equipped with rotary joint, two rotary joint connect cooling water inlet tube and cooling water outlet pipe respectively.
9. The vertical two-dip one-scrape polyester cotton cloth impregnator according to any one of claim 2, which is characterized in that: the pipe diameter of stoving steam pipe is 1.2 cun, and is folding "S" form and arranges, and the stoving steam pipe includes many first violently pipes, and the distance of two arbitrary adjacent first violently pipes is 10cm, and the distance between two first violently pipes of head and the tail is 3-5 meters.
10. The vertical two-dip one-scrape polyester cotton cloth impregnator according to any one of claim 2, which is characterized in that: first steam pipe, the second steam pipe, the third steam pipe, the pipe diameter of fourth steam pipe is 1.2 cun, and be and fold "S" form and arrange, first steam pipe includes that many seconds are violently managed, the distance that arbitrary two adjacent seconds were violently managed is 6cm, the distance that two first and last seconds were violently managed is 7 meters, the third steam pipe includes that many seconds are violently managed, the distance that two arbitrary adjacent fourth were violently managed is 6cm, the distance that two first and last fourth were violently managed is 7 meters, the second steam pipe includes that many third are violently managed, the distance that two arbitrary adjacent third were violently managed is 6cm, the distance that two first and last third were violently managed is 5 meters, the fourth steam pipe includes that many fifth were violently managed, the distance that two arbitrary adjacent fifth were violently managed is 6cm, the distance that two first and last fifth were violently managed is 5 meters.
CN202010780541.6A 2020-08-05 2020-08-05 Vertical two-dipping one-scraping polyester cotton cloth gumming machine Pending CN111790566A (en)

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Application Number Priority Date Filing Date Title
CN202010780541.6A CN111790566A (en) 2020-08-05 2020-08-05 Vertical two-dipping one-scraping polyester cotton cloth gumming machine

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Application Number Priority Date Filing Date Title
CN202010780541.6A CN111790566A (en) 2020-08-05 2020-08-05 Vertical two-dipping one-scraping polyester cotton cloth gumming machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113245148A (en) * 2021-06-09 2021-08-13 南京华鹏玻纤设备制造有限公司 High temperature gluing machine intelligence control system based on thing networking
CN114130602A (en) * 2021-11-18 2022-03-04 三维控股集团股份有限公司 Energy-saving impregnation dryer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113245148A (en) * 2021-06-09 2021-08-13 南京华鹏玻纤设备制造有限公司 High temperature gluing machine intelligence control system based on thing networking
CN113245148B (en) * 2021-06-09 2021-09-24 南京华鹏玻纤设备制造有限公司 High temperature gluing machine intelligence control system based on thing networking
CN114130602A (en) * 2021-11-18 2022-03-04 三维控股集团股份有限公司 Energy-saving impregnation dryer
CN114130602B (en) * 2021-11-18 2022-06-24 三维控股集团股份有限公司 Energy-saving impregnation dryer

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