CN111785116B - Electric arc welder training method, device and system - Google Patents
Electric arc welder training method, device and system Download PDFInfo
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- CN111785116B CN111785116B CN202010625631.8A CN202010625631A CN111785116B CN 111785116 B CN111785116 B CN 111785116B CN 202010625631 A CN202010625631 A CN 202010625631A CN 111785116 B CN111785116 B CN 111785116B
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- G09B9/00—Simulators for teaching or training purposes
Abstract
The method comprises the steps that the electric arc welder training equipment displays a virtual operation interface, the virtual operation interface is matched with a welder operation panel, and under the condition that the training mode of the electric arc welder training equipment is a first mode, the electric arc welder training equipment responds to received first operation to generate a first operation request; sending a first operation request to a welder operation panel, wherein the first operation request is used for indicating the welder operation panel to generate a first operation result; and updating the display information of the virtual operation interface by the electric arc welder training equipment according to the first operation result. The electric arc welder training equipment realizes real-time interaction with the welder operation panel, can display the operation result after executing the first operation in real time through the virtual operation interface matched with the operation interface of the welder operation panel, ensures the safety of operators and equipment, improves the training efficiency and enhances the training experience.
Description
Technical Field
The application belongs to the technical field of welding, and particularly relates to an electric arc welding machine training method, equipment and system.
Background
With the development of the electric arc welding machine technology, the functions of the intelligent electric arc welding machine with multiple processes and high performance are more and more complex, the use difficulty is more and more high, and how to quickly, safely and high-quality train welding personnel to control the electric arc welding machine becomes a problem to be solved urgently in the application and popularization of the intelligent electric arc welding machine.
Generally, a welder learns related operation steps on an operation panel of the welding machine by reading and learning a product use instruction provided by a manufacturer and by checking a manual, trying elements and guessing a wrong method; in addition, when the electric arc welder is operated and trained, welding personnel usually need to electrify the electric arc welder on site, and the method for training the electric arc welder by depending on the on-site operation of the electric arc welder in a close-distance and electrified state is neither safe nor efficient.
Disclosure of Invention
In view of the above background, embodiments of the present application provide a method, device and system for electric arc welder training to solve the technical problems of unsafe and inefficient electric arc welder operation training in the prior art.
In a first aspect, an embodiment of the present application provides a method for training an electric arc welder, where the method includes:
the electric arc welder training equipment displays a virtual operation interface, and the virtual operation interface is matched with a welder operation panel;
under the condition that the training mode of the electric arc welder training equipment is a first mode, the electric arc welder training equipment responds to received first operation to generate a first operation request, wherein the first operation request comprises an identifier of the first operation or an operation result corresponding to the first operation;
the electric arc welder training equipment sends a first operation request to the welder operation panel, and the first operation request is used for indicating the welder operation panel to generate a first operation result;
and updating the display information of the virtual operation interface by the electric arc welder training equipment according to the first operation result.
In a possible implementation manner of the first aspect, the method further includes:
and under the condition that the training mode of the electric arc welder training equipment is the first mode, the electric arc welder training equipment generates voice prompt information according to the first operation result and broadcasts the voice prompt information.
In a possible implementation manner of the first aspect, a first group of controls is displayed in the virtual operation interface, and an operation of each control in the first group of controls corresponds to at least one piece of voice information;
the electric arc welder training equipment generates voice prompt information according to the first operation result, and comprises the following steps:
the electric arc welder training equipment determines the operation of a target control contained in the first operation request according to the first operation request, and determines at least one piece of voice information corresponding to the operation of the target control; the target control is at least one control in the first group of controls;
the electric arc welder training device combines the at least one voice message and the first operation result to generate a voice prompt message.
In one possible implementation manner of the first aspect, the method includes:
under the condition that the training mode of the electric arc welder training equipment is a first mode, the electric arc welder training equipment judges the validity of a first operation;
in the case that the first operation is illegal, the electric arc welder training device generates graphic and text information corresponding to the first operation, wherein the graphic and text information comprises at least one of the name of a target control acted on by the first operation, the operation mode of the target control and the purpose of the target control.
In one possible implementation manner of the first aspect, the method includes:
under the condition that the training mode of the electric arc welder training equipment is the second mode, the electric arc welder training equipment displays a control training interface; a second group of controls are displayed in the control training interface;
when the cursor is positioned on a designated control on the control training interface, the electric arc welder training equipment generates functional description information of the designated control and displays the functional description information of the designated control; and the designated control is any control in the second group of controls.
In one possible implementation manner of the first aspect, the method includes:
under the condition that the training mode of the electric arc welder training equipment is the second mode, the electric arc welder training equipment responds to the received second operation and displays a flow chart training interface, and a third group of controls representing an operation method are displayed on the flow chart training interface;
and the electric arc welder training equipment responds to the trigger operation corresponding to each control in the third group of controls, generates flow description information of the operation method corresponding to each control in the third group of controls, and displays the flow description information of each operation method.
In one possible implementation manner of the first aspect, the method includes:
under the condition that the training mode of the electric arc welder training equipment is the first mode, the electric arc welder training equipment receives a second operation result sent by a welder operation panel;
and updating the display information of the virtual operation interface by the electric arc welder training equipment according to the second operation result.
In a second aspect, an embodiment of the present application provides an electric arc welder training apparatus, including:
the interface display module is used for displaying a virtual operation interface, and the virtual operation interface is matched with the welding machine operation panel;
the operation input module is used for responding to the received first operation to generate a first operation request under the condition that the training mode is the first mode, wherein the first operation request comprises an identifier of the first operation or an operation result corresponding to the first operation;
the instruction sending module is used for sending a first operation request to the welding machine operation panel, and the first operation request is used for indicating the welding machine operation panel to generate a first operation result;
and the interface updating module is used for updating the display information of the virtual operation interface according to the first operation result.
In a third aspect, embodiments of the present application provide an electric arc welder training apparatus, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, the processor implementing the steps of any one of the methods of the first aspect when executing the computer program.
In a fourth aspect, the present application provides a computer-readable storage medium, where a computer program is stored, and when executed by a processor, the computer program implements the steps of any one of the methods in the first aspect.
In a fifth aspect, embodiments of the present application provide a computer program product, which, when run on a terminal device, causes the terminal device to perform the method of any one of the above first aspects.
In a sixth aspect, embodiments of the present application provide an electric arc welder training system, including: the third aspect provides an electric arc welder training apparatus and a welder operating panel for communicative connection with the electric arc welder training apparatus.
According to the electric arc welder training method, when the training mode is the online training mode, the electric arc welder training device responds to received first operation to generate a first operation request, the first operation request is sent to the welder operation panel, a first operation result fed back by the welder operation panel is received, and then the electric arc welder training device updates display information of the virtual operation interface according to the first operation result. The electric arc welder training device realizes real-time interaction with the welder operation panel, and can display the operation result after responding to the first operation request in real time through the virtual operation interface matched with the welder operation panel. Because the electric arc welder training equipment and the welder operating panel can be separated from the welder, the control training and learning of welding personnel can be carried out in an office environment, the control training of the welding personnel on the electrified electric arc welder is not needed to be carried out on site in a short distance, the safety of the welding operating personnel and the welding equipment is guaranteed, the access difficulty of the welder control training is reduced, the training efficiency is improved, and the training effect is enhanced.
It is to be understood that, for the beneficial effects of the second aspect to the sixth aspect, reference may be made to the relevant description in the first aspect, and details are not described herein again.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of an architecture for an electric arc welder training system provided in an embodiment of the present application;
FIG. 2 is a schematic flow chart diagram of a method for training an electric arc welder according to an embodiment of the present application;
FIG. 3 is a schematic view of a virtual operation interface provided in an embodiment of the present application;
FIG. 4 is a schematic flow chart diagram of a method of training an electric arc welder according to another embodiment of the present application;
FIG. 5 is a schematic diagram of an improper operation warning box according to an embodiment of the present application;
FIG. 6 is a schematic flow chart diagram of a method of electric arc welder training provided in accordance with yet another embodiment of the present application;
FIG. 7 is a schematic diagram of a control training interface provided by an embodiment of the present application;
FIG. 8 is a schematic diagram of a control training interface provided in accordance with another embodiment of the present application;
FIG. 9 is a schematic illustration of a flowchart training interface provided by an embodiment of the present application;
FIG. 10 is a schematic illustration of a flowchart training interface provided by another embodiment of the present application;
FIG. 11 is a schematic illustration of a control training interface provided in accordance with yet another embodiment of the present application;
FIG. 12 is a schematic flow chart diagram of a method of training an electric arc welder according to yet another embodiment of the present application;
FIG. 13 is a schematic diagram of an electric arc welder training apparatus according to an embodiment of the present application;
FIG. 14 is a hardware component diagram of an electric arc welder training apparatus provided in an embodiment of the present application.
Detailed Description
In the following description, for purposes of explanation and not limitation, specific details are set forth such as particular system structures, techniques, etc. in order to provide a thorough understanding of the embodiments of the present application. It will be apparent, however, to one skilled in the art that the present application may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
Reference throughout this specification to "one embodiment" or "some embodiments," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," or the like, in various places throughout this specification are not necessarily all referring to the same embodiment, but rather "one or more but not all embodiments" unless specifically stated otherwise. The terms "comprising," "including," "having," and variations thereof mean "including, but not limited to," unless otherwise specifically stated.
The following describes the technical solutions of the present application and how to solve the above technical problems with specific embodiments. It is worth mentioning that the specific embodiments listed below may be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
FIG. 1 is a block diagram of an electric arc welder training system according to an embodiment of the present application, and as shown in FIG. 1, the electric arc welder training system includes an electric arc welder training apparatus 10 and a welder operating panel 20.
In this embodiment, the electric arc welder training device 10 may be a server or a terminal device.
In this embodiment, electric arc welder training apparatus 10 includes a processor, memory, a network interface, and a display connected by a system bus.
Wherein the processor is configured to provide computing and control capabilities, and the memory includes a non-volatile storage medium having stored thereon an operating system, a computer program, and wherein the computer program when executed implements the method of electric arc welder training provided by any of the embodiments of the present application.
The network interface is used for network communication with the welder operating panel 20.
The display is used for displaying a plurality of interfaces in the process of training the arc welding machine, such as a virtual operation interface, a control training interface, a flow chart training interface and the like.
The welder operating panel 20 in this embodiment stores a plurality of process parameters in advance, and the welder operating panel 20 includes a plurality of functional devices, such as a rotary button, a key, an LED lamp, and the like, and each functional device can be used to adjust or display the process parameters.
In this embodiment, the welder operation panel 20 can respond to the trigger operation on the operation panel when disconnected from the welding robot, perform a logical operation according to at least one prestored process parameter to obtain an operation result, and send the operation result to the electric arc welder training device.
FIG. 2 is a schematic flow chart of a method for training an electric arc welder according to an embodiment of the present application, the method being performed by the electric arc welder training apparatus shown in FIG. 1, and as shown in FIG. 2, the method includes:
and S10, displaying a virtual operation interface by the electric arc welder training equipment, wherein the virtual operation interface is matched with the welder operation panel.
In this embodiment, the virtual operation interface may include a menu selection area, an interface operation area, and a function control area. And a plurality of function controls are displayed on the virtual operation interface.
The virtual operation interface is matched with the welding machine operation panel, which means that the types, the numbers and the arrangement modes of the controls on the interface operation area and the devices on the welding machine operation panel are the same.
The control of the interface operation area comprises an operation control for inputting, a display control for displaying and an information control for indicating content.
For example, the operational controls may be button controls or knob controls, the display controls may be LED lights, and the information controls may be textboxes.
Referring to fig. 3, fig. 3 is a schematic view of a virtual operation interface according to an embodiment of the present disclosure, as shown in fig. 3, the virtual operation interface includes a menu selection area a, an interface operation area B, and a function control area C.
The menu selection area A comprises a communication setting control and a training mode control.
The interface operation area B comprises a key control, a rotary button control, a display area, an LED indicator light control for representing the parameter state selected by the key control and the like.
For example, the button controls may refer to "mode" controls, "shielding gas" controls, "wire size" controls, and the like; the rotary button control may refer to a "first knob" control, the display area may refer to a "first display area", a "second display area", and the like, and the LED indicator control may refer to a plurality of LED indicator controls matching the "mode" control, which may be specifically referred to fig. 3, and is not listed here one by one.
The function control area C comprises a warning lamp for representing whether the operation is legal or not and three controls of 'welding start', 'welding stop' and 'first power-on'.
In this embodiment, when the virtual operation interface is opened, the display information after the last operation is displayed.
S20, under the condition that the training mode of the electric arc welder training equipment is a first mode, the electric arc welder training equipment responds to the received first operation to generate a first operation request, wherein the first operation request comprises an identifier of the first operation or an operation result corresponding to the first operation;
in this embodiment, the electric arc welder training apparatus can support a plurality of training modes, such as a first mode and a second mode.
The first mode can be an online training mode, and the electric arc welder training equipment can be in real-time communication connection with the welder operating panel under the condition that the training mode of the electric arc welder training equipment is the first mode.
The second mode may be a pre-training mode, and when the training mode of the electric arc welder training device is the second mode, communication between the electric arc welder training device and the welder operation panel is interrupted, and welder personnel may learn about functions related to the welder operation panel through training information pre-stored in the electric arc welder training device.
In this embodiment, the first operation may refer to an operation performed on one or more operation controls on the virtual operation interface.
The first operation may refer to an operation acting on one operation control, or may refer to a combined operation acting on a plurality of operation controls.
For example, the first operation may refer to a pressing operation of the "function" control in fig. 3, or may refer to a combination of a pressing operation of the "function" control in fig. 3 and a rotating and pressing operation of the "first knob" control.
In this embodiment, the electric arc welder training apparatus assigns an operation ID to the operation of each operation control on the virtual operation interface in advance.
In this embodiment, the first operation request may include an operation identifier of the first operation, for example, an operation ID, or an operation result corresponding to the first operation, or include both the operation ID of the first operation and the operation result corresponding to the first operation.
The electric arc welder training equipment responds to the received first operation to generate the first operation request, wherein the electric arc welder training equipment responds to the received first operation to determine an operation ID corresponding to the first operation, and generates the first operation request according to the operation ID.
The electric arc welder training equipment can also be used for responding to the received first operation, determining an operation ID corresponding to the first operation, generating an operation result corresponding to the first operation ID according to the operation ID, and generating a first operation request according to the operation result. It may be understood that the operation ID corresponding to the first operation may be a combined operation ID generated by combining the operation IDs corresponding to the operation controls according to the execution sequence of the operation controls in the first operation. In this embodiment, the electric arc welder training device may first determine the validity of the first operation before generating the first operation request, and generate the first operation request if the first operation is valid.
Wherein, whether the first operation is legal or not can be determined according to the legal operation range of the welding machine operation board.
For example, the legal operation of the virtual operation interface is determined according to the legal operation range of the welder operation panel, the operation ID corresponding to the legal operation is generated into a legal operation configuration table, and the legal operation configuration table is stored in the memory of the electric arc welder training equipment in advance.
When the validity of the first operation is judged, whether the operation ID corresponding to the first operation is contained in the legal configuration operation configuration table or not is searched, and if the operation ID corresponding to the first operation is contained in the legal configuration operation configuration table, the first operation is legal.
S30, the electric arc welder training device sends a first operation request to the welder operation panel, and the first operation request is used for instructing the welder operation panel to generate a first operation result.
The electric arc welder training apparatus communicates with the welder operating panel in real time when a training mode of the electric arc welder training apparatus is a first mode.
Communication means include, but are not limited to: wired communication means such as Universal Asynchronous Receiver/Transmitter (UART) and Controller Area Network (CAN); or a Wireless communication method such as Wireless-Fidelity (WIFI).
It should be appreciated that prior to entering the first mode, a communication connection between the electric arc welder training apparatus and the welder operating panel should first be established.
Illustratively, referring to fig. 3, communication with the operation panel of the welder can be established through a "communication setting" control in the menu selection area a in the virtual operation interface.
In this embodiment, the electric arc welder training device sends a first operation request to the welder operation panel, and the welder operation panel executes logic operation after receiving the first operation request to generate a first operation result and feeds the first operation result back to the electric arc welder training device in real time.
And S40, updating the display information of the virtual operation interface according to the first operation result by the electric arc welder training equipment.
In this embodiment, the display information of the virtual operation interface may refer to content information displayed in each display area in the interface display area B, and on/off information of the LED indicator light in the parameter state selected by each key control in the interface display area B.
The electric arc welder training equipment updates the display information of the virtual operation interface according to the first operation result, so that the real-time synchronization of the operation and the display information between the virtual operation interface and the welder operation panel is realized.
According to the electric arc welder training method, when the training mode is the online training mode, the electric arc welder training device responds to the received first operation to generate a first operation request, the first operation request is sent to the welder operation panel, a first operation result fed back by the welder operation panel is received, and then the electric arc welder training device updates display information of the virtual operation interface according to the first operation result. The electric arc welder training device realizes real-time interaction with the welder operation panel, and can display the operation result after responding to the first operation request in real time through the virtual operation interface matched with the welder operation panel. Because the electric arc welder training equipment and the welder operating panel can be separated from the welder, the control training and learning of welding personnel can be carried out in an office environment, the control training of the welding personnel on the electrified electric arc welder is not needed to be carried out on site in a short distance, the safety of the welding operating personnel and the welding equipment is guaranteed, the access difficulty of the welder control training is reduced, the training efficiency is improved, and the training effect is enhanced.
In this embodiment, when the training mode of the electric arc welder training device is the first mode, the electric arc welder training device may further generate a voice prompt according to the first operation result and broadcast the voice prompt.
In this embodiment, the voice prompt information may include at least one of the following: operation result information, operation error warning information and startup and shutdown voice information.
The operation result information is used for describing the operation result after responding to each operation on the virtual operation interface. For example, the wire size is adjusted to 0.8 mm.
The operation error warning message is used for warning the execution of illegal operation. For example, "current operation is illegal".
The startup and shutdown voice information is used for prompting the electric arc welder training equipment to execute startup or shutdown operations.
The following describes an exemplary embodiment of generating operation result information.
In this embodiment, a first group of controls is displayed in the virtual operation interface, and an operation of each control in the first group of controls corresponds to at least one piece of voice information.
The control in the first group of controls may refer to an operation control on the virtual operation interface.
The electric arc welder training equipment generates voice prompt information according to the first operation result, and the method comprises the following steps:
step 1, the electric arc welder training equipment determines the operation of a target control contained in the first operation request according to the first operation request, and determines at least one piece of voice information corresponding to the operation of the target control.
In this step, the target control may refer to any control in the first group of controls for the first operation role.
For example, the target control may be a control in the first set of controls, or may be multiple controls in the first set of controls.
In this step, the operation of each control in the first group of controls corresponds to at least one piece of voice information.
For example, referring to fig. 3 together, if the welding parameter needs to be adjusted, the currently selected welding parameter to be adjusted may be selected in a turn by a pressing operation of the "left triangle" control, and then the adjustment of the parameter value of the welding parameter to be adjusted may be performed by a rotating operation of the "first knob".
The voice message corresponding to the "left triangle" control in fig. 3 includes four welding parameters, which are "welding current", "wire feeding speed", "welding plate thickness", and "current percentage", respectively.
The voice information corresponding to the rotation operation of the first knob comprises 'adjusting x to y', wherein x is a welding parameter to be adjusted, and y is an adjusted parameter value.
And 2, combining the at least one voice message and the first operation result by the electric arc welder training equipment to generate voice prompt information.
In the step, the electric arc welder training equipment determines the voice information to be broadcasted according to the first operation result and the operation of the target control in the first group of controls.
For example, if the first operation result is 5A, that is, a current magnitude is represented, the voice message to be broadcasted includes "welding current" corresponding to both the pressing operation of the "left triangle" control and the first operation result, and the voice message corresponding to the rotating operation of the "first knob" control includes "adjust x to y".
The voice prompt information is generated by combining the voice information to be broadcasted and a first operation result, and comprises the following steps: "adjust welding current to 5A. "
The technical scheme who generates and report voice prompt information that this embodiment provided can be when the butt welder user teaches, reports various operations of user and operation result in real time, and further guarantee welder user and equipment safety improve training efficiency, reinforcing training effect.
FIG. 4 is a schematic flow chart of a method for electric arc welder training provided in another embodiment of the present application, which illustrates one possible implementation when an out-of-law condition occurs based on the embodiment of FIG. 2. As shown in FIG. 4, the method for electric arc welder training further includes:
s50, under the condition that the training mode of the electric arc welder training device is the first mode, the electric arc welder training device judges the validity of the first operation.
The embodiment of determining whether the first operation is legal may refer to the description of step 20 in the embodiment in fig. 2, and is not repeated herein.
And S60, under the condition that the first operation is illegal, generating graphic and text information corresponding to the first operation by the electric arc welder training equipment.
In this embodiment, that the first operation is illegal may mean that the legal configuration operation configuration table does not include the operation ID corresponding to the first operation.
In this embodiment, the image-text information may be an illegal operation warning box, which is used to indicate that the current operation of the user is illegal and display legal operation information.
The image-text information may include at least one of a name of the target control of the first operation role, an operation mode of the target control, and a use of the target control.
For example, when adjusting a welding parameter, such as "welding current", it is necessary to first perform a pressing operation of a "function" control, enter a welding parameter adjusting function, and then perform adjustment of a parameter value of the parameter to be adjusted through a "first rotation" of a rotary pressing operation.
The rotary pressing operation of the "first knob" control is an illegal operation until the welding parameter adjustment function is not entered, i.e., until the pressing operation of the "function" control is not performed.
At this time, if the rotation pressing operation of the "first knob" control is executed, the warning lamp representing the illegal operation in the function control area C in the virtual operation interface is highlighted, the voice prompt information of the "illegal current operation" is played, and the illegal operation warning frame shown in fig. 5 is popped up.
Referring to fig. 5, fig. 5 is a schematic diagram of an improper operation warning box according to an embodiment of the present application, and as shown in fig. 5, the improper operation warning box includes warning content for indicating that the current operation is improper, a name of a control indicated by the current operation, an operation mode of the control, and a use of the control.
For example, before entering the welding parameter adjustment function, a rotary pressing operation of the "first knob" is performed, and the "first knob" is a target control, and the content contained in the illegal operation warning box may be as follows:
"illegal operation! The control operates correctly as follows:
and (3) control name: first knob
The operation mode is as follows: rotating operation, rotating pressing operation (pressing while rotating)
The application is as follows:
1) brief introduction
Selection method
B: adjusting welding parameters (welding current A, wire feeding speed m/min, plate thickness mm and current percentage%)
C other parameters in round-robin selection (one, two, three, etc.)
D: during the welding process, the magnitude of the current A of the welding machine is adjusted
2) Detailed description of the preferred embodiment
A: selecting a construction method: and executing rotation operation to switch the selected construction method, and correspondingly displaying the number of the selected construction method in the third display area. "
The detailed description of the application BCD is the same as the description of the application a, and is not repeated herein.
It should be understood that the above description is only an exemplary description of the improper operation warning box, and does not limit the improper operation warning box.
FIG. 6 is a schematic flow chart of a method for training an electric arc welder according to another embodiment of the present application, which is based on the embodiment of FIG. 2 and describes a possible implementation of the training mode in the second mode, and as shown in FIG. 6, the method for training an electric arc welder further includes:
s70, displaying the control training interface by the electric arc welder training equipment under the condition that the training mode of the electric arc welder training equipment is the second mode.
In this embodiment, the second mode may be a pre-training mode, and learning of related functions of the welder operation panel may be performed through pre-stored training information in the electric arc welder training apparatus.
In this embodiment, the types, the numbers, and the arrangement modes of the controls on the control training interface and the virtual operation interface are the same.
And a second group of controls are displayed in the control training interface, and the display states of the controls in the second group of controls are initial states.
For example, referring to fig. 7 together, fig. 7 is a schematic diagram of a control training interface according to an embodiment of the present application, and as shown in fig. 7, the control training interface also includes a menu selection area, an interface operation area, and a function control area.
Wherein the menu selection area includes a "communication settings" control and a "training mode" control.
The interface operation area comprises a key control, a rotary button control, a display area, an LED indicator light control for representing the parameter state selected by the key control and the like.
For example, the button controls may refer to "mode" controls, "shielding gas" controls, "wire size" controls, and the like; the spin button control may refer to a "first knob" control, the display area may refer to a "first display area," a "second display area," etc., and the LED indicator control may refer to a plurality of LED indicator controls that match the "mode" control. Reference may be made to fig. 7, which is not specifically enumerated here.
The function control area comprises a warning lamp for representing whether the operation is legal or not and three control buttons of welding starting, welding stopping and first power-on.
In this embodiment, the virtual operation interface is in an initial state when being opened, for example, all the LED lamps are in an off state, all the key controls and the knob controls are in an unselected state, and each display area is in a black screen state.
And S80, when the cursor is positioned on the designated control on the control training interface, generating the function description information of the designated control by the electric arc welder training equipment, and displaying the function description information of the designated control.
And the designated control is any one control in the first group of controls in the control training interface.
In this embodiment, the function description information may include a name, an operation mode, and a use of the designated control.
Wherein, the function description information can be displayed in a pop-up frame mode.
In the embodiment, the designated control can be reached by moving the cursor of the mouse, so that the function description information of any control in the second group of controls on the control training interface can be obtained.
Illustratively, when the cursor is moved to the "left triangle" control on the control training interface, a popup containing the functional description information for the "left triangle" control is displayed on the control training interface.
Referring to fig. 8, fig. 8 is a schematic diagram of a control training interface according to another embodiment of the present application. As shown in fig. 8, in the control training interface, when the cursor moves to any one of the controls in the second group of controls, for example, the "left triangle" control, a pop-up window containing the functional description information of the "left triangle" control pops up. The contents of the pop-up window include, but are not limited to: "control name: left side triangle, operation mode: single click, use: and selecting the set current A, the wire feeding speed m/min, the plate thickness mm and the current percentage "".
S90, under the condition that the training mode of the electric arc welder training device is the second mode, the electric arc welder training device responds to the received second operation and displays the flow chart training interface.
In this embodiment, the second operation may be that the control training interface sequentially selects a training mode- > a pre-training mode- > flowchart training in a menu selection area.
In this embodiment, a third set of controls characterizing the operation method is displayed on the flowchart training interface.
The operation method may include an operation method when not welded and an operation method during welding. The operation method when not welding may include welding parameter setting, method number setting, and the like, and the operation method in welding may include displaying set current, voltage, and the like.
The operation method can be preset according to the function of the welding machine, and is not listed here.
For example, referring to fig. 9 together, fig. 9 is a schematic diagram of a flowchart training interface according to an embodiment of the present application, and as shown in fig. 9, the flowchart training interface includes a project display area for displaying a third group of controls characterizing an operation method, and a display area for displaying a flowchart of the operation method.
The project display area lists a plurality of operation methods when the welding machine is not welded and in welding, the control corresponding to each operation method is in a selectable state, no operation method is in a selected state in an initial state, and the display area used for displaying the operation method flow chart is in a blank state.
S100, the electric arc welder training equipment responds to the trigger operation corresponding to each control in the third group of controls, generates flow description information of the operation method corresponding to each control in the third group of controls, and displays the flow description information of each operation method.
In this embodiment, the triggering operation may refer to a single-click operation of an operation control in the third group of controls.
The operation control can be a key control or a button control.
In this embodiment, the flow description information of the operation method may include a plurality of operation steps of the operation method and a purpose of each operation step.
For example, referring to fig. 10 together, fig. 10 is a schematic diagram of a flowchart training interface provided in another embodiment of the present application, as shown in fig. 10, in a case of displaying the flowchart training interface, the electric arc welder training device responds to a received operation of clicking a "other parameter setting" control, and displays process description information of the "other parameter setting" control in a display area, which may be specifically referred to fig. 10, and is not repeated herein.
Namely, the user learns the flow description information of the target operation method by triggering the control corresponding to the target operation method. The target operation method can refer to any one operation method displayed on the flowchart training interface.
In this embodiment, the electric arc welder training apparatus displays the control training interface when the flowchart training interface is closed.
In the embodiment of the application, the operation mode and the application of each control on the welding machine operation panel and the setting process of each operation method before and during welding can be learned through the control training interface and the flow chart training interface, and compared with a static mode in the prior art through a paper or electronic user instruction manual, the method is quicker and more intuitive, is flexible to operate, greatly improves the training efficiency and enhances the experience effect.
The method is carried out under the condition that the training mode of the electric arc welder training equipment is the second mode, at the moment, the communication between the electric arc welder training equipment and the welder operation panel is interrupted, at the moment, the communication setting on the control training interface is illegal operation, and when the communication setting control is selected, the electric arc welder training equipment can pop up an illegal operation prompt box. Meanwhile, the control training interface is used for indicating that the warning lamp which is not operated legally is highlighted.
The illegal operation prompt box can contain first prompt information for representing that the current operation is the illegal operation, legal operations allowed in the current interface and a feasible execution method for executing the illegal operation.
Illustratively, referring to FIG. 11 in conjunction with FIG. 11, FIG. 11 is a schematic diagram of a control training interface provided in accordance with yet another embodiment of the present application, as shown in FIG. 11, an electric arc welder training apparatus pops up an illegal operations prompt in response to a received operation for triggering a communication setting when displayed as a control training interface. Specifically, the illegal operation prompt box may refer to the example in fig. 11, and is not described herein again.
In the above embodiments, the welder operation training is performed by using the operation of the electric arc welder training device as input. In practical application, the welding machine operation panel can also be used as operation input to learn the operation of the welding machine, and at the moment, the welding machine training equipment is in real-time communication with the welding machine operation panel to feed back the operation result fed back by the welding machine operation panel in real time. This is illustrated by the embodiment of fig. 12.
FIG. 12 is a schematic flow chart diagram of a method for training an electric arc welder according to yet another embodiment of the present application. As shown in fig. 6, the electric arc welder training method may further include:
s11, the electric arc welder training apparatus receives a second operation result sent by the welder operating panel when the training mode of the electric arc welder training apparatus is the first mode.
In this embodiment, the weld training apparatus communicates with the welder operating panel in real-time when the training mode is the first mode.
In this embodiment, the second operation result can be a welding parameter adjustment result generated by the welder operation panel in response to an operation acting on the panel.
And S12, updating the display information of the virtual operation interface by the electric arc welder training equipment according to the second operation result.
The implementation manner of this step is the same as that of step 40 in the embodiment of fig. 2, and is not described again here.
It should be understood that, in the present embodiment, a plurality of welding process parameters and their logic operation rules are stored in the welding machine operation panel in advance, and the operation result generated by the operation on the welding machine operation panel can be responded without being connected with the welding machine robot.
In the embodiment, the electric arc welder training equipment can also receive error instruction information which is sent by the welder operation panel and used for representing illegal operation, and generate corresponding graphic and text information according to the error instruction information. Such as an illegal warning box.
The electric arc welder training method provided by the embodiment can support a user to train the operation of the welder by taking the welder operation panel as an input end, at the moment, the electric arc welder training equipment updates the virtual operation interface in real time according to a second operation result sent by the welder operation panel, or pops up an illegal warning frame according to error instruction information sent by the welder operation panel, and plays corresponding voice prompt information, so that the user can quickly and safely master related functions of the welder through multiple senses when directly operating the welder operation panel.
It should be understood that, the sequence numbers of the steps in the foregoing embodiments do not imply any order of execution, and the execution order of each process should be determined by its function and inherent logic, and should not constitute any limitation to the implementation process of the embodiments of the present application.
Based on the electric arc welder training method provided by the embodiment, the embodiment of the invention further provides a device embodiment for realizing the method embodiment.
FIG. 13 is a schematic structural diagram of an electric arc welder training apparatus according to an embodiment of the present application. The units included in the embodiment are used for executing the steps in the embodiments corresponding to fig. 2, fig. 4, fig. 6 and fig. 12, and refer to the related descriptions in the embodiments corresponding to fig. 2, fig. 4, fig. 6 and fig. 12. For convenience of explanation, only the portions related to the present embodiment are shown. Referring to fig. 13, the electric arc welder training apparatus 30 includes an interface display module 301, an operation input module 302, a command transmission module 303, and an interface update module 304.
The interface display module 301 is configured to display a virtual operation interface, where the virtual operation interface is matched with an operation panel of the welding machine.
The operation input module 302 is used for responding to the received first operation to generate a first operation request under the condition that the training mode of the electric arc welder training equipment is the first mode, wherein the first operation request comprises the identification of the first operation or the operation result corresponding to the first operation.
The instruction sending module 303 is configured to send a first operation request to the welder operation panel, where the first operation request is used to instruct the welder operation panel to generate a first operation result.
And the interface updating module 304 is configured to update the display information of the virtual operation interface according to the first operation result.
Optionally, the electric arc welder training device 30 further comprises a voice broadcast module, a graphic guidance module, and a pre-training module;
optionally, the voice broadcasting module is configured to generate voice prompt information according to the first operation result and broadcast the voice prompt information when the training mode is the first mode.
Optionally, a first group of controls is displayed in the virtual operation interface, and the operation of each control in the first group of controls corresponds to at least one piece of voice information; the voice broadcast module generates voice prompt information according to the first operation result, and specifically may include: according to the first operation request, determining the operation of a target control contained in the first operation request, and determining at least one piece of voice information corresponding to the operation of the target control; combining at least one voice message and the first operation result to generate voice prompt information; and the target control is at least one control in the first group of controls.
Optionally, the image-text guidance module is configured to determine validity of the first operation when the training mode is the first mode; and generating image-text information corresponding to the first operation under the condition that the first operation is illegal, wherein the image-text information comprises at least one of the name of the target control acted by the first operation, the operation mode of the target control and the purpose of the target control.
Optionally, the pre-training module is configured to display a control training interface when the training mode is the second mode; a second group of controls are displayed in the control training interface;
when the cursor is positioned on a designated control on the control training interface, generating functional description information of the designated control, and displaying the functional description information of the designated control; and the designated control is any control in the second group of controls.
Optionally, the pre-training module is further configured to display a flowchart training interface in response to the received second operation when the training mode is the second mode, where a third set of controls representing the operation method is displayed on the flowchart training interface; the pre-training module responds to the trigger operation corresponding to each control in the third group of controls, generates flow description information of the operation method corresponding to each control in the third group of controls, and displays the flow description information of each operation method.
Optionally, the interface updating module 304 is further configured to receive a second operation result sent by the welder operation panel when the training mode is the first mode, and update the display information of the virtual operation interface according to the second operation result.
The electric arc welder training device provided by the embodiment shown in fig. 13 can be used for executing the technical scheme in the above method embodiment, the implementation principle and technical effect are similar, and the details of this embodiment are not repeated.
FIG. 14 is a schematic diagram of an electric arc welder training apparatus 40 provided in an embodiment of the present application. As shown in fig. 14, the electric arc welder training apparatus 40 of the embodiment includes: at least one processor 401, a memory 402 and a computer program stored in the memory 402 and executable on said processor 401, the welding parameter setting device 40 further comprises a communication component 403, wherein the processor 401, the memory 402 and the communication component 403 are connected by a bus 404.
The processor 401, when executing the computer program, implements the steps in the embodiment of the electric arc welder training method of FIG. 2. Illustratively, a computer program may be partitioned into one or more modules/units that are stored in the memory 402 and executed by the processor 401 to accomplish the present application.
Those skilled in the art will appreciate that fig. 14 is merely an example of a welding parameter setting device determination device and does not constitute a limitation of a welding parameter setting device and may include more or fewer components than shown, or some components may be combined, or different components such as input output devices, network access devices, buses, etc. For example, the electric arc welder training apparatus may be the electric arc welder training apparatus of the embodiment of FIG. 1.
An embodiment of the present application further provides a computer-readable storage medium, where a computer program is stored, and when the computer program is executed by a processor, the steps in the welding parameter setting method embodiment may be implemented.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or illustrated in a certain embodiment.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the technical solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus/network device and method may be implemented in other ways. For example, the above-described apparatus/network device embodiments are merely illustrative, and for example, a module or a unit may be divided into only one type of logic function, and may be implemented in other ways, for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
Units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present application, and they should be construed as being included in the present application.
Claims (10)
1. A method for training an electric arc welder, characterized by comprising:
the electric arc welder training equipment displays a virtual operation interface, and the virtual operation interface is matched with a welder operation panel;
when the training mode of the electric arc welder training device is a first mode, the electric arc welder training device is communicated with a welder operation panel, the electric arc welder training device responds to a received first operation to generate a first operation request, and the first operation request comprises an identification of the first operation or an operation result corresponding to the first operation;
the electric arc welder training equipment sends the first operation request to the welder operation panel, wherein the first operation request is used for indicating the welder operation panel to execute logic operation, generating a first operation result and feeding the first operation result back to the electric arc welder training equipment in real time;
and the electric arc welder training equipment updates the display information of the virtual operation interface according to the first operation result.
2. The electric arc welder training method of claim 1, wherein the method further comprises:
and under the condition that the training mode of the electric arc welder training equipment is the first mode, the electric arc welder training equipment generates voice prompt information according to the first operation result and broadcasts the voice prompt information.
3. The electric arc welder training method of claim 2, wherein a first set of controls is displayed in the virtual operations interface, the operation of each control in the first set of controls corresponding to at least one voice message;
the electric arc welder training equipment generates voice prompt information according to the first operation result, and the method comprises the following steps:
the electric arc welder training equipment determines the operation of a target control contained in the first operation request according to the first operation request, and determines at least one piece of voice information corresponding to the operation of the target control; the target control is at least one control of the first set of controls;
the electric arc welder training device combines the at least one voice message and the first operation result to generate the voice prompt message.
4. The electric arc welder training method of claim 1, wherein the method comprises:
under the condition that the training mode of the electric arc welder training equipment is the first mode, the electric arc welder training equipment judges the validity of the first operation;
in the case that the first operation is illegal, the electric arc welder training device generates graphic and text information corresponding to the first operation, wherein the graphic and text information comprises at least one of the name of a target control acted on by the first operation, the operation mode of the target control and the purpose of the target control.
5. The method for training an electric arc welder according to any of the claims 1 to 4, characterized in that the method comprises:
under the condition that the training mode of the electric arc welder training equipment is a second mode, the electric arc welder training equipment displays a control training interface; a second group of controls are displayed in the control training interface;
when a cursor is positioned on a designated control on the control training interface, the electric arc welder training equipment generates function description information of the designated control and displays the function description information of the designated control; wherein the designated control is any one of the second set of controls.
6. The method for training electric arc welders according to any of the claims 1 to 4, characterized in that it comprises:
under the condition that the training mode of the electric arc welder training equipment is a second mode, the electric arc welder training equipment responds to the received second operation and displays a flow chart training interface, and a third group of controls representing an operation method are displayed on the flow chart training interface;
and the electric arc welder training equipment responds to the trigger operation corresponding to each control in the third group of controls, generates flow description information of the operation method corresponding to each control in the third group of controls, and displays the flow description information of each operation method.
7. The method for training an electric arc welder of claim 1, wherein the method comprises:
under the condition that the training mode of the electric arc welder training device is a first mode, the electric arc welder training device receives a second operation result sent by the welder operation panel;
and the electric arc welder training equipment updates the display information of the virtual operation interface according to the second operation result.
8. An electric arc welder training apparatus comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor when executing the computer program implements the steps of the method of any of claims 1 to 7.
9. A computer-readable storage medium, in which a computer program is stored which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 7.
10. An electric arc welder training system, comprising: the electric arc welder training apparatus of claim 8, and a welder control operating panel in communicative connection with the electric arc welder training apparatus.
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