CN111780105A - Natural gas spray gun energy-saving burner for producing high-light-heat-ratio glass - Google Patents
Natural gas spray gun energy-saving burner for producing high-light-heat-ratio glass Download PDFInfo
- Publication number
- CN111780105A CN111780105A CN202010613185.9A CN202010613185A CN111780105A CN 111780105 A CN111780105 A CN 111780105A CN 202010613185 A CN202010613185 A CN 202010613185A CN 111780105 A CN111780105 A CN 111780105A
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- China
- Prior art keywords
- natural gas
- spray
- sleeve
- pipe
- saving burner
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Melting And Manufacturing (AREA)
Abstract
The invention discloses a natural gas spray gun energy-saving burner for producing glass with high light-heat ratio, which comprises a support, a spray pipe arranged on the support, a middle spray pipe positioned in the spray pipe, and a spray head arranged at the spray end of the spray pipe, wherein the spray pipe is arranged on the support; a sleeve is sleeved at one end of the middle injection pipe, which is positioned in the spray head, and a plurality of blades are annularly and uniformly distributed on the outer wall of the sleeve along the axis of the sleeve; the blades are rotationally bent at a certain angle relative to the axis of the sleeve, so that the ejected airflow is spiral.
Description
Technical Field
The invention relates to the technical field of glass kiln equipment, in particular to a natural gas spray gun energy-saving burner for producing glass with high light-heat ratio.
Background
The main component of natural gas is ch4Methane, and small amounts of ethane, butane, pentane, carbon dioxide, carbon monoxide,Hydrogen sulfide, and the like. Is a clean energy source and is widely applied to glass melting furnaces. At present, most of the domestic production and combustion systems for float glass use natural gas, a spray gun matched with the natural gas spray gun is basically a natural gas spray gun, the flame length of the spray gun can be adjusted, but the flame is not completely combusted, an intersection angle is formed by the combustion-supporting air and the flame on the upper part of the natural gas gun, and the combustion-supporting air does not exist in the combustion space of the flame on the lower part, so that the combustion is not sufficient, and the energy consumption of the natural gas. In addition, the melting temperature is higher than the temperature of the ordinary float glass when the glass with high photo-thermal ratio is produced, the ideal effect cannot be achieved by using the existing float glass combustion system, and the purposes of energy conservation and consumption reduction are achieved in order to improve the complete combustion of natural gas. The combustion mode of the natural gas spray gun needs to be improved so as to improve flame combustion and reduce natural gas consumption. And the flame sprayed by the existing spray gun is straight, so that the heating coverage area is small.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a natural gas spray gun energy-saving burner for producing glass with high light-heat ratio.
In order to solve the technical problems, the invention is realized by the following technical scheme:
a natural gas spray gun energy-saving burner for producing glass with high light-heat ratio comprises a support, a spray pipe arranged on the support, a middle spray pipe positioned in the spray pipe, and a spray head arranged at the spray end of the spray pipe; a sleeve is sleeved at one end of the middle injection pipe, which is positioned in the spray head, and a plurality of blades are annularly and uniformly distributed on the outer wall of the sleeve along the axis of the sleeve; the blades are rotationally bent at a certain angle relative to the axis of the sleeve, so that the ejected airflow is spiral.
Preferably, the blade and the sleeve are connected by welding.
Preferably, the blades are eight.
Preferably, the blade is a stainless steel sheet.
Preferably, the sleeve is a stainless steel tube.
Preferably, a natural gas inlet pipe is arranged below the spray pipe, the supply pressure is 800kPa, a natural boosting air inlet pipe is arranged at the upper end of the side part of the furnace kiln, the supply pressure is 500kPa, the spray head is arranged at the lower end of the side part of the furnace kiln, and the wind pressure of the combustion-supporting air presses the height of flame of the boosting gun to help the flame to form a certain angle.
Preferably, the ratio of the supply of natural gas to air is 1: 9.8.
Compared with the prior art, the invention has the following advantages:
the flame sprayed by the invention is in a rotating shape, the heating coverage area is relatively increased, and the 360-degree flame rotates, so that the fuel gas and the combustion air are fully mixed, the flame in the lower space is fully combusted by the aid of the boosting air, and the aim of saving energy is fulfilled. The temperature of the energy-saving combustion device in the melting furnace reaches up to 1610 ℃, because the melting temperature required for producing the glass with high photo-thermal ratio is higher than that of the ordinary float glass, the raw materials are in a fine powder shape and are infusible, the device can meet the requirement.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an exploded view of the present invention.
Fig. 2 is a schematic structural view of the sleeve and the blade.
Fig. 3 is a schematic diagram of the structure of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention. In the following description, for the purpose of clearly illustrating the structure and operation of the present invention, reference will be made to the accompanying drawings by way of directional terms, but terms such as "front", "rear", "left", "right", "up", "down", etc. should be construed as words of convenience and should not be construed as limiting terms.
1-2, the energy-saving burner of the natural gas spray gun for producing the glass with high light-heat ratio comprises a support 1, a spray pipe 2 arranged on the support 1, a middle spray pipe 3 positioned in the spray pipe 2, and a spray head 4 arranged at the spray end of the spray pipe 2; a sleeve 5 is sleeved at one end of the middle injection pipe 3 positioned in the spray head 4, and four blades 6 are annularly and uniformly distributed on the outer wall of the sleeve 5 along the axis of the sleeve; the blades 6 are rotationally bent at a certain angle relative to the axis of the sleeve 5, so that the emitted airflow is spiral.
In the present embodiment, the blade 6 and the sleeve 5 are welded, but it is obvious that they may be integrally formed or bolted. The blade 6 is a stainless steel sheet. The sleeve 5 is a stainless steel tube. Obviously, other materials can be used for the vanes 6 and the sleeve 5, and the number of the vanes 6 can be increased or decreased as appropriate, such as six vanes, eight vanes, etc.
The air flow sprayed out of the invention is guided by the blades 6 to form a rotary shape, so that the flame formed by combustion is also spiral, the heating coverage area is relatively increased, and the flame in the lower space is fully combusted by the guiding turbulent flow of the blades 6, thereby achieving the purpose of energy conservation.
Referring to fig. 3, the natural gas inlet pipe 7 is arranged below the spray pipe 2, the supply pressure is 800kPa, the air inlet pipe 8 is arranged at the upper end of the side part of the kiln 9, the supply pressure is 500kPa, the nozzle 4 arranged below the air inlet pipe 8 is communicated with the lower end of the side part of the kiln 9, and the height of flame sprayed by the nozzle 4 pressed by the air pressure of combustion-supporting air conveyed by the air inlet pipe 8 is favorable for forming a certain angle.
According to the natural gas spray gun energy-saving burner for producing the glass with the high light-heat ratio, the supply ratio of the natural gas inlet pipe 7 to the air inlet pipe 8 is 1:9.8, air enters after being preheated in the regenerator, the burning temperature in the kiln 9 is kept, and natural gas is saved.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. It will be understood by those skilled in the art that any modification, equivalent replacement, or improvement made on the technical solutions or parts of the technical features described in the above embodiments can be included in the scope of protection of the present invention within the spirit and principle of the present invention.
Claims (7)
1. A natural gas spray gun energy-saving burner for producing glass with high light-heat ratio comprises a support, a spray pipe arranged on the support, a middle spray pipe positioned in the spray pipe, and a spray head arranged at the spray end of the spray pipe; the method is characterized in that: a sleeve is sleeved at one end of the middle injection pipe, which is positioned in the spray head, and a plurality of blades are annularly and uniformly distributed on the outer wall of the sleeve along the axis of the sleeve; the blades are rotationally bent at a certain angle relative to the axis of the sleeve, so that the ejected airflow is spiral.
2. The natural gas lance energy saving burner of claim 1, wherein: the blades are connected with the sleeve in a welding mode.
3. The natural gas lance energy saving burner of claim 1 or 2, characterized in that: the blades are eight.
4. The natural gas lance energy saving burner of claim 1 or 2, characterized in that: the blades are stainless steel sheets.
5. The natural gas lance energy saving burner of claim 1 or 2, characterized in that: the sleeve pipe is made of a stainless steel pipe.
6. The natural gas lance energy saving burner of claim 1 or 2, characterized in that: a natural gas inlet pipe is arranged below the spray pipe, the supply pressure is 800kPa, an air inlet pipe is arranged at the upper end of the side part of the kiln, the supply pressure is 500kPa, and the spray head is arranged at the lower end of the side part of the kiln.
7. The natural gas lance energy saving burner of claim 6, wherein: the ratio of the gas to the air in the natural gas inlet pipe and the air inlet pipe is 1: 9.8.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010613185.9A CN111780105A (en) | 2020-06-30 | 2020-06-30 | Natural gas spray gun energy-saving burner for producing high-light-heat-ratio glass |
Applications Claiming Priority (1)
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CN202010613185.9A CN111780105A (en) | 2020-06-30 | 2020-06-30 | Natural gas spray gun energy-saving burner for producing high-light-heat-ratio glass |
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CN111780105A true CN111780105A (en) | 2020-10-16 |
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CN202010613185.9A Pending CN111780105A (en) | 2020-06-30 | 2020-06-30 | Natural gas spray gun energy-saving burner for producing high-light-heat-ratio glass |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1945119A (en) * | 2006-11-16 | 2007-04-11 | 贵阳铝镁设计研究院 | Cathode roasting furnace gas burner nozzle |
CN101108766A (en) * | 2006-07-18 | 2008-01-23 | 秦皇岛玻璃工业研究设计院 | Oxygen-enriched combustion energy efficient technology for float glass melting furnaces |
JP2017056401A (en) * | 2015-09-16 | 2017-03-23 | 株式会社いけうち | nozzle |
JP2018087694A (en) * | 2018-03-05 | 2018-06-07 | ボルカノ株式会社 | Burner apparatus, and function-adding apparatus for the same |
CN109973998A (en) * | 2019-04-25 | 2019-07-05 | 辽宁石油化工大学 | A kind of turbulent burner axial swirl blades and its arrangement |
CN210291872U (en) * | 2019-06-03 | 2020-04-10 | 卓秀金 | A energy-concerving and environment-protective spray gun of natural gas for industry |
-
2020
- 2020-06-30 CN CN202010613185.9A patent/CN111780105A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101108766A (en) * | 2006-07-18 | 2008-01-23 | 秦皇岛玻璃工业研究设计院 | Oxygen-enriched combustion energy efficient technology for float glass melting furnaces |
CN1945119A (en) * | 2006-11-16 | 2007-04-11 | 贵阳铝镁设计研究院 | Cathode roasting furnace gas burner nozzle |
JP2017056401A (en) * | 2015-09-16 | 2017-03-23 | 株式会社いけうち | nozzle |
JP2018087694A (en) * | 2018-03-05 | 2018-06-07 | ボルカノ株式会社 | Burner apparatus, and function-adding apparatus for the same |
CN109973998A (en) * | 2019-04-25 | 2019-07-05 | 辽宁石油化工大学 | A kind of turbulent burner axial swirl blades and its arrangement |
CN210291872U (en) * | 2019-06-03 | 2020-04-10 | 卓秀金 | A energy-concerving and environment-protective spray gun of natural gas for industry |
Non-Patent Citations (1)
Title |
---|
张磊主编: "《锅炉设备与运行》", 30 June 2007 * |
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB03 | Change of inventor or designer information | ||
CB03 | Change of inventor or designer information |
Inventor after: Long Zhi Inventor after: Zhang Shihai Inventor after: Fu Huaping Inventor after: Kuang Yichen Inventor before: Long Zhi Inventor before: Fu Huaping Inventor before: Kuang Yichen |
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RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201016 |