CN111779322A - Bathroom chassis, assembled bathroom and workpiece integrated forming method - Google Patents

Abstract

The application relates to a bathroom chassis, an assembled bathroom and a workpiece integrated forming method, wherein the bathroom chassis comprises a first chassis and a second chassis compounded with the first chassis; the second chassis at least comprises a bottom plate and a rib structure integrally poured with the bottom plate, and the bottom plate is a super-performance concrete material plate. The bathroom chassis, assembled bathroom can reduce and trample the sense of time and space noise to improve the comfort level of living. On the other hand, the bathroom chassis and the assembled bathroom have thinner chassis thickness and lighter weight, and meanwhile, the mechanical property of the bathroom chassis and the assembled bathroom can be guaranteed.

Description

Bathroom chassis, assembled bathroom and workpiece integrated forming method

Technical Field

The application relates to an assembly type building, in particular to a bathroom chassis, an assembly type bathroom and a workpiece integrated forming method.

Background

The assembled building has the advantages of high construction efficiency, industrialized production of components, greatly improved quality, dry-method field assembly, water and electricity saving, material and environment protection and the like, and is rapidly developed in the building industry, so that the integrated bathroom is used as an important component of the assembled building and is greatly developed.

However, the current integrated bathroom chassis mostly adopts SMC composite (Sheet molding composite) or FRP composite (Fiber Reinforced Plastic) and is placed on the floor in a ribbed manner, so that the current integrated bathroom chassis has the disadvantages of obvious noise when stepping on and low living comfort.

Disclosure of Invention

The bathroom chassis and the assembled bathroom can reduce the sense of noise when treading to improve the living comfort. On the other hand, the bathroom chassis and the assembled bathroom have thinner chassis thickness and lighter weight, and meanwhile, the mechanical property of the bathroom chassis and the assembled bathroom can be guaranteed.

To this end, a first aspect of the present application discloses a bathroom chassis, which includes a first chassis and a second chassis combined with the first chassis, wherein a back surface of the first chassis is connected to an upper surface of the second chassis;

the second chassis comprises a bottom plate and a rib structure integrally poured with the bottom plate, the rib structure is located on the bottom side of the bottom plate, and the bottom plate is a super-performance concrete material plate.

In this application embodiment, the second chassis is formed by the super performance concrete material board and the rib structure integral type is pour, so, through utilizing the characteristic of super performance concrete material board to with the bathroom chassis of the compound formation cost application of first chassis and second chassis, compare with the bathroom chassis that adopts SMC combined material or FRP combined material to form among the prior art, it can reduce and step on the time and make a sound and feel, and then can improve the comfort level of living. Meanwhile, the super performance concrete material plate can be used for directly fixing the ceramic tile without fixing the ceramic tile through a mortar layer, so that the overall weight and thickness of the chassis can be reduced, and for example, the super performance concrete material plate of 10mm can fix the ceramic tile. On the other hand, the rib structure can further reduce the holistic thickness of bathroom chassis and weight of this application when guaranteeing the holistic mechanical properties of bathroom chassis of this application.

On the other hand, through with super performance concrete material board and rib structure integrated into one piece, can simplify the chassis forming process of this application, consequently this application still has simple process, low in production cost, easily advantage that the scale nature was promoted.

In contrast, the existing chassis is generally composed of 12mm cement fiberboard, 6.5mm mortar layer and ceramic tiles, and has the disadvantages of heavy weight, large thickness and difficulty in ensuring the flatness of the ceramic tiles compared with 10mm super-performance concrete material board.

In the first aspect of the present application, as an alternative embodiment, the first chassis is integrally formed with the second chassis.

In this optional embodiment, through with first chassis and second chassis integrated into one piece, can further simplify this application chassis forming process to further reduce manufacturing cost and the further scale nature of being convenient for is promoted.

In the embodiment of the application, as an optional implementation manner, the bathroom chassis includes a first area and a second area connected to each other, the first area is higher than the second area, and the second area is provided with a drainage structure.

In an alternative embodiment of the present application, the sanitary ware base comprises a first area and a second area, namely a dry area and a wet area, and when the sanitary ware base is installed and used, the dry area and the wet area can be paved in different use spaces, for example, the wet area is paved in a bath area. Meanwhile, the wet area is provided with the drainage structure, so that water in the wet area can be drained through the drainage structure, and the living comfort degree is further improved.

In still another aspect, by providing the first and second regions with a height difference, it is possible to flow water in one direction and prevent the reverse flow of water, for example, to flow water to a wet area and prevent the reverse flow of water to a dry area, and therefore, this alternative embodiment further improves the living comfort.

In the embodiment of the present application, as an optional implementation manner, the drainage structure includes a drainage groove and a drainage hole communicated with the drainage groove, and the drainage groove extends from an end of the second area connected with the first area to the drainage hole.

In this alternative embodiment, the drainage structure includes a drainage channel and a drainage hole, wherein the drainage channel extends from the end of the second region connected to the first region to the drainage hole and is communicated with the drainage hole, so that the water in the end of the dry region or the wet region connected to the dry region can flow along the drainage channel to the drainage hole to be drained, thereby further improving the drainage effect and the living comfort.

In the embodiment of the present application, as an optional implementation manner, the first chassis and the second chassis located in the first area are sloped toward the second area.

In this optional embodiment, since the first chassis and the second chassis of the first area slope toward the first area, the moisture in the first area can flow to the second area, thereby further improving the drainage effect and the living comfort.

In the embodiment of the present application, as an optional implementation manner, the first chassis and the second chassis located in the second area are sloped toward the direction of the drainage structure.

In this optional embodiment, because the first chassis and the second chassis in the second area are sloped toward the drainage structure, the moisture in the wet area can flow toward the drainage structure, and is discharged from the drainage structure, so that the drainage effect and the living comfort are further improved.

In the embodiment of the application, as an optional implementation manner, the bathroom chassis further includes a reverse sill structure, and the reverse sill structure is arranged along the edge of the first area and the edge of the second area.

In the embodiment of the present application, as an optional implementation manner, the second chassis is located below the first chassis, the rib structure is located below the bottom plate, and the bottom of the rib structure is flush with the horizontal plane.

In this optional implementation, the bottom and the horizontal plane of rib structure flush, and in this way, the bathroom chassis of this application can be laid by the level, can keep the rivers of first region, second region to drainage structures to avoid because not laying by the level, the slope of looking for in first region, second region can't realize guiding rivers, thereby further improved drainage effect and comfort level of living.

In the embodiment of the present application, as an optional implementation manner, the rib structure includes ribs laid in a longitudinal direction and ribs laid in a transverse direction, wherein the ribs laid in the transverse direction intersect with the ribs laid in the longitudinal direction.

In this optional embodiment, the mechanical properties of the sanitary ware chassis of the present application can be further improved by the intersecting and laying of the ribs.

The second aspect of this application discloses an assembled bathroom, assembled bathroom including the door body and this first aspect of this application bathroom chassis, bathroom chassis links to each other with the door body.

Because this application second aspect assembled bathroom by the door body and this application first aspect bathroom chassis constitute, consequently, this application second aspect assembled bathroom can reduce and trample the time and space noise and feel to improve the comfort level of living.

The third aspect of the application discloses a workpiece integral forming method, which is applied to manufacture the bathroom chassis according to the first aspect of the application, and the workpiece integral forming method comprises the following steps:

covering an integrated forming mould on the back of a first chassis, so that the open end of the integrated forming mould is abutted against the back of the first chassis;

filling a gap between the back surface of the first chassis and the integrated forming die with structural adhesive;

when the structural adhesive is solidified and formed, super-performance concrete is injected into the integral forming die to form the bathroom chassis.

In this application third aspect, through locating the back on first chassis with integrated into one piece mould lid and making it offset with the back on first chassis, can pour into super performance concrete into integrated into one piece mould, and then can form the bathroom chassis, meanwhile, through filling the gap between the open end of first chassis and integrated into one piece mould with the structure glue, can prevent that super performance concrete from flowing from the gap between the open end of first chassis and integrated into one piece mould.

In the third aspect of the present application, as an optional embodiment, before the injecting super performance concrete into the integral forming mold to form the sanitary ware chassis, the method further includes:

when the first chassis comprises two or more chassis units which are spliced, the structural adhesive is used for filling a gap between the two chassis units.

In this optional embodiment, the integrated into one piece mould can offset with the first chassis that polylith chassis unit constitutes simultaneously, for making super performance concrete not follow the gap outflow between two first chassis, pour into before the thick liquid to the integrated into one piece mould, use the structure to glue and fill in the gap on first chassis, treat the structure glue and solidify the shaping and reinject super performance concrete, can prevent like this that super performance concrete from flowing from the gap.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.

Fig. 1 is a schematic structural view of a bathroom chassis provided in an embodiment of the present application;

FIG. 2 is a schematic view of a reverse structure of the sanitary ware base plate of FIG. 1;

FIG. 3 is a schematic view of the sanitary bottom plate of FIG. 1 in a longitudinal section A-A;

FIG. 4 is a schematic view of a cross-sectional view B-B taken in the transverse direction of the first region of FIG. 1;

FIG. 5 is a schematic view of a cross-sectional view C-C in the transverse direction of the second region of FIG. 1;

fig. 6 is a schematic view of a cross-sectional view D-D in the lateral direction of the second region in fig. 1.

Wherein the reference numerals are: the water drainage structure comprises a main body 10, a first area 11, a second area 12, a water drainage groove 121, a water drainage hole 122, a boundary line 13, a reversed ridge structure 14, a reversed ridge structure 141, a rib 21, a groove 22, a first chassis 31, a second chassis 32, a horizontal plane 33, a slope surface 34 of the first area, a connecting end d of the first area and the second area, and a slope surface 35 of the second area.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It is to be understood that the embodiments described are only a few embodiments of the present application and not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.

In the description of the present application, it should be noted that the terms "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when using, and are only used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements that are referred to must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.

In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Examples

As shown in fig. 1 to 6, the embodiment of the present application discloses a sanitary chassis, which includes a main body 10, the main body 10 includes a first chassis 31 and a second chassis 32 combined with the first chassis 31, a back surface of the first chassis 31 is connected to an upper surface of the second chassis 32, and further, the second chassis 32 includes a bottom plate and a rib structure integrally cast with the bottom plate, wherein the rib structure is located at a bottom side of the bottom plate. Further, the bottom plate is a super-performance concrete material plate.

In this embodiment, the second chassis 32 is formed by pouring the super-performance concrete material plate and the rib structure in an integrated manner, and thus, by using the characteristics of the super-performance concrete material plate, the first chassis and the second chassis are formed into the bathroom chassis in the present application in a composite manner, compared with the bathroom chassis formed by using the SMC composite material or the FRP composite material in the prior art, the bathroom chassis in the present application can reduce the noise feeling during stepping, and further can improve the living comfort. Meanwhile, the super performance concrete material plate can be used for directly fixing the ceramic tile without fixing the ceramic tile through a mortar layer, so that the overall weight and thickness of the chassis can be reduced, and for example, the super performance concrete material plate of 10mm can fix the ceramic tile. On the other hand, the rib structure can further reduce the holistic thickness of bathroom chassis and weight of this application when guaranteeing the holistic mechanical properties of bathroom chassis of this application.

On the other hand, through with super performance concrete material board and rib structure integrated into one piece, can simplify the chassis forming process of this application, consequently this application still has simple process, low in production cost, easily advantage that the scale nature was promoted.

In contrast, an example of a conventional chassis structure is as follows: it includes 12mm cement fiberboard, 6.5mm mortar layer, the ceramic tile layer constitutes, it needs to adopt the mortar layer to realize being connected of ceramic tile and cement fiberboard, this chassis exists heavy in weight, thickness is big, defects such as shaping is complicated, and in this embodiment, utilize super performance concrete material's high strength characteristic, the super performance concrete material board about 10mm satisfies chassis rigidity demand promptly, the tiling of ceramic tile has been realized simultaneously, the laying on mortar layer has been saved from this, make chassis light in weight, thickness is little and the shaping is simple.

In the embodiment of the present application, the first bottom plate 31 may be a ceramic tile or a ceramic thin plate.

In the embodiment of the present application, as an alternative implementation, the manner of combining the first chassis 31 and the second chassis 32 may be the following manner, that is: mortar is coated on the back surface of the first chassis 31, and then the back surface of the first chassis 31 is attached to the front surface of the second chassis 32, so that the first chassis 31 is attached to the second chassis 32.

In the embodiment of the present application, as an alternative implementation, the manner of combining the first chassis 31 and the second chassis 32 may be the following manner, that is: the first chassis 31 and the second chassis 32 are integrally formed by a reverse forging mold.

In the embodiment of the present application, as an optional implementation manner, the sanitary and bath chassis at least includes a first area 11 and a second area 12, the first area 11 is connected to the second area 12, and the second area 12 includes a drainage structure for draining water.

In an alternative embodiment of the present application, the sanitary base comprises a first area 11 and a second area 12, i.e. the sanitary base is divided into a dry area and a wet area by a dividing line 13, and when the sanitary base is installed and used, the dry area and the wet area can be laid in different use spaces, for example, the wet area is laid in a bath area. Meanwhile, the wet area is provided with the drainage structure, so that water in the wet area can be drained through the drainage structure, and the living comfort degree is further improved.

In the embodiment of the present application, as an optional implementation manner, a height difference exists between the first region 11 and the second region 12, that is, at a connection end d of the first region 11 and the second region 12, the first region 11 and the second region 12 form a height difference, where the height difference can be adjusted according to actual requirements, and therefore, a specific value of the height difference is not limited.

In the present embodiment, by providing the first and second regions 11 and 12 with a height difference, it is possible to flow water in one direction and prevent backflow of water, for example, to flow water to a wet area and prevent backflow of water to a dry area, and therefore, this alternative embodiment further improves the living comfort.

In the embodiment of the present application, as an optional implementation manner, the drainage structure includes a drainage groove 121 and a drainage hole 122, and the drainage groove 121 extends from an end of the second area 12 connected to the first area 11 to the drainage hole 122 and is communicated with the drainage hole 122.

In this alternative embodiment, the drainage structure includes a drainage channel 121 and a drainage hole 122, wherein the drainage channel 121 extends from the end of the second area 12 connected to the first area 11 to the drainage hole 122 and is communicated with the drainage hole 122, so that the water at the end of the dry area or the wet area connected to the dry area can flow along the drainage channel 121 to the drainage hole 122 and then be drained, thereby further improving the drainage effect and the living comfort.

In the embodiment of the present application, as an optional implementation manner, the first chassis 31 and the second chassis 32 located in the first area 11 seek a slope toward the second area 12, wherein the slope of the slope seeking surface 34 in the first area can be adjusted according to actual conditions such as water outlet speed.

The slope finding means that the first region and the second region are set up on a gentle slope in the designed drainage direction to drain water.

In the alternative embodiment, since the first and second bottom plates 31 and 32 of the first area 11 are inclined toward the second area 12, the water in the first area 11 can flow toward the second area 12, and the drainage effect and the living comfort are further improved.

In the embodiment of the present application, as an optional implementation manner, the first chassis 31 and the second chassis 32 located in the second area 12 find slopes in the direction of the drainage structure, wherein the slope of the slope finding surface 35 in the second area can be adjusted according to actual conditions such as water outlet speed.

In this alternative embodiment, since the first chassis 31 and the second chassis 32 of the second area 12 are sloped toward the drainage structure, the moisture in the wet area can flow toward the drainage structure and then be discharged from the drainage structure, so as to further improve the drainage effect and the living comfort.

In the embodiment of the present application, as an optional implementation manner, the bathroom chassis further includes an anti-threshold structure 14, and the anti-threshold structure 14 is disposed along an edge of the first region 11 and an edge of the second region 12. In this alternative embodiment, water may be prevented by the flip-chip structure.

It should be noted that the anti-ridge structure refers to flashing, i.e. a waterproof structure between a roof-like waterproof layer and a protruding structure.

In the present embodiment, as an alternative, the second bottom plate 32 is located below the first bottom plate 31, the rib structure is located below the bottom plate, and the bottom of the rib structure is flush with the horizontal plane 33.

In this optional embodiment, the bottom of rib structure flushes with horizontal plane 33, and in this way, the bathroom chassis of this application can the level be laid, and then can keep the rivers of first region 11, second region 12 to drainage structures to avoid because not laying horizontally, first region 11, second region 12 look for the slope and can't realize guiding rivers, thereby further improved drainage effect and living comfort.

In the present embodiment, as an alternative implementation, the rib structure includes ribs 21 laid in the longitudinal direction and ribs 21 laid in the transverse direction, wherein the ribs 21 laid in the transverse direction intersect the ribs 21 laid in the longitudinal direction, and the ribs are provided with slots 22, and the slots 22 are located at the intersections of the ribs.

In this optional embodiment, a rib structure can be formed by the ribs 21 laid in the longitudinal direction and the ribs 21 laid in the transverse direction, so that the mechanical properties of the sanitary ware chassis of the present application can be improved.

It should be noted that, the spacing between the plurality of ribs 21 in the rib structure can be adjusted according to the area occupied by the bathroom.

In addition, the embodiment of the application also discloses an assembled bathroom, and the assembled bathroom includes the door body and the bathroom chassis that the embodiment of the application discloses, and the bathroom chassis links to each other with the door body.

Because the assembled bathroom of this application embodiment comprises the door body and the bathroom chassis of this application first aspect, consequently, this application second aspect assembled bathroom can reduce and trample the time and the time sense of louing to improve the comfort level of living.

The embodiment of the application also discloses a workpiece integral forming method, which is applied to manufacturing the bathroom chassis according to the first aspect of the application, and the workpiece integral forming method comprises the following steps:

covering the integrated forming die on the back of the first chassis, so that the opening end of the integrated forming die is abutted against the back of the first chassis;

filling a gap between the back of the first chassis and the integrated forming die with structural adhesive;

when the structural adhesive is solidified and formed, super-performance concrete is injected into the integral forming die to form the bathroom chassis.

In the embodiment of the application, the integrally-formed mold cover is arranged on the back surface of the first chassis and is abutted against the back surface of the first chassis, so that the super-performance concrete can be injected into the integrally-formed mold, the bathroom chassis can be formed, and meanwhile, the structural adhesive is filled in a gap between the first chassis and the open end of the integrally-formed mold, so that the super-performance concrete can be prevented from flowing out of the gap between the first chassis and the open end of the integrally-formed mold.

In an embodiment of the application, as an optional implementation manner, before injecting the super-performance concrete into the integral forming mold to form the sanitary ware chassis, the workpiece integral forming method further includes:

when the first chassis comprises two or more chassis units which are spliced mutually, the gap between the two chassis units is filled with the structural adhesive.

In this optional embodiment, the integrated into one piece mould can offset with the first chassis 31 that the polylith chassis unit constitutes simultaneously, for make super performance concrete not flow from the gap between two first chassis 31, pour into before the thick liquid to the integrated into one piece mould, use the structure to glue and fill in the gap on first chassis 31, treat that the structure glues the shaping and reinjects super performance concrete, can prevent like this that super performance concrete from flowing from the gap.

In the embodiment of the present application, the bottom of the integrated mold is optionally provided with a groove structure corresponding to the rib structure, for example, a transverse groove matching with the transverse rib of the rib structure, and a longitudinal groove matching with the longitudinal groove of the rib structure, so that when the super performance concrete is injected into the integrated mold, the super performance concrete flows into the groove structure and forms the rib structure through the groove structure.

It should be noted that the features of the embodiments in the present application may be combined with each other without conflict.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. A bathroom chassis is characterized by comprising a first chassis and a second chassis compounded with the first chassis, wherein the back surface of the first chassis is connected with the upper surface of the second chassis;

the second chassis comprises a bottom plate and a rib structure integrally poured with the bottom plate, the rib structure is located on the bottom side of the bottom plate, and the bottom plate is a super-performance concrete material plate.

2. The sanitary ware chassis of claim 1 wherein said first chassis is integrally formed with said second chassis.

3. The sanitary chassis of claim 1, wherein said sanitary chassis comprises a first region and a second region connected, said first region being disposed higher than said second region, said second region being provided with a drainage structure.

4. The sanitary ware chassis of claim 3 wherein said drainage structure comprises a drainage channel and a drainage hole in communication with said drainage channel, said drainage channel extending from an end of said second region connected to said first region to said drainage hole.

5. The sanitary ware chassis of claim 3 wherein said first chassis, said second chassis located in said first area are sloped toward said second area;

and the first chassis and the second chassis positioned in the second area find slopes towards the direction of the drainage structure.

6. The sanitary ware chassis of claim 3, further comprising an anti-threshold structure disposed along an edge of the first region and an edge of the second region.

7. The sanitary napkin of claim 6 wherein said rib structure comprises longitudinally running ribs and transversely running ribs, wherein said transversely running ribs intersect said longitudinally running ribs.

8. Assembled sanitary ware, characterized in that the assembled sanitary ware comprises a door body and a sanitary ware base according to any one of claims 1-7, the sanitary ware base being connected to the door body.

9. A workpiece integral forming method is applied to manufacture the bathroom chassis as claimed in any one of claims 1-7, and comprises the following steps:

covering an integrated forming mould on the back of a first chassis, so that the open end of the integrated forming mould is abutted against the back of the first chassis;

filling a gap between the back surface of the first chassis and the integrated forming die with structural adhesive;

when the structural adhesive is solidified and formed, super-performance concrete is injected into the integral forming die to form the bathroom chassis.

10. The method of integrally forming a workpiece as defined in claim 9, wherein prior to said injecting super performance concrete into said integrally forming mold to form said sanitary base, said method further comprises:

when the first chassis comprises two or more chassis units which are spliced, the structural adhesive is used for filling a gap between the two chassis units.

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