CN111777054A - A method for synergistic defluorination by microwave-ultrasonic-alkali leaching of waste cathode carbon blocks in aluminum electrolysis - Google Patents
A method for synergistic defluorination by microwave-ultrasonic-alkali leaching of waste cathode carbon blocks in aluminum electrolysis Download PDFInfo
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- 239000002699 waste material Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000002386 leaching Methods 0.000 title claims abstract description 42
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 27
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 21
- 239000003513 alkali Substances 0.000 title claims abstract description 13
- 238000006115 defluorination reaction Methods 0.000 title description 7
- 230000002195 synergetic effect Effects 0.000 title description 5
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- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims abstract description 23
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 22
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- 230000008569 process Effects 0.000 claims description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 22
- 238000002955 isolation Methods 0.000 claims description 22
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- 238000000926 separation method Methods 0.000 claims description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 12
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- KWYUFKZDYYNOTN-UHFFFAOYSA-M potassium hydroxide Substances [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 229910052786 argon Inorganic materials 0.000 claims description 6
- 239000003792 electrolyte Substances 0.000 claims description 5
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 4
- 229910052863 mullite Inorganic materials 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 3
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 15
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- 238000002844 melting Methods 0.000 description 9
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- 239000011734 sodium Substances 0.000 description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 239000011575 calcium Substances 0.000 description 6
- 229910052791 calcium Inorganic materials 0.000 description 6
- 150000002222 fluorine compounds Chemical class 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 6
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- 238000009835 boiling Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 229910001634 calcium fluoride Inorganic materials 0.000 description 1
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- 238000009210 therapy by ultrasound Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/48—Halides, with or without other cations besides aluminium
- C01F7/50—Fluorides
- C01F7/54—Double compounds containing both aluminium and alkali metals or alkaline-earth metals
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及铝电解废旧阴极处理技术,具体涉及一种铝电解废旧阴极炭块微波-超声波-碱浸协同除氟的方法。The invention relates to a technology for treating waste and used cathodes of aluminum electrolysis, in particular to a method for synergistic fluorine removal by microwave-ultrasonic-alkali leaching of waste and used cathode carbon blocks of aluminum electrolysis.
背景技术Background technique
在电解铝生产过程中,新电解槽使用在5~8年就会进行更换,更换出的阴极就为废旧阴极。更换的主要原因是铝电解槽被氟化钠等杂质渗入使其破裂,并且槽内液体从裂缝口漏出,导致生产无法继续。近年来,随着铝需求量的急剧增加,铝电解行业也得到了迅速发展,生产线规模迅速增多,每次更换阴极就会产生大量的废旧阴极炭块,导致废旧阴极炭块的处理成为了各个电解铝厂急需解决的问题。In the process of electrolytic aluminum production, the new electrolytic cell will be replaced in 5 to 8 years, and the replaced cathode is the waste cathode. The main reason for the replacement was that the aluminum electrolytic cell was broken by the infiltration of impurities such as sodium fluoride, and the liquid in the tank leaked from the crack, resulting in the inability to continue production. In recent years, with the sharp increase in the demand for aluminum, the aluminum electrolysis industry has also developed rapidly, and the scale of production lines has increased rapidly. The problem that electrolytic aluminum plants urgently need to solve.
废旧阴极炭块中,主要为碳质材料和电解质成分,其中碳质材料含量为30~70%,石墨化程度高达80~90%;电解质成分含量为30~70%,主要成分为冰晶石、氟化钠、氟化钙、氰化物等,富含石墨化碳及氟盐的矿物材料。The waste cathode carbon block is mainly composed of carbonaceous materials and electrolyte components, of which the content of carbonaceous materials is 30-70%, and the degree of graphitization is as high as 80-90%; the content of electrolyte components is 30-70%, and the main components are cryolite, Sodium fluoride, calcium fluoride, cyanide, etc., mineral materials rich in graphitized carbon and fluoride salts.
目前,国内对废旧阴极的处理不够重视,大部分采用露天堆放,对环境造成极大污染,主要表现在:1)废旧阴极中的氟化物和氰化物随着雨水渗入土壤,使得农作物减产;2)对动植物的生长产生不可逆的影响,使植物变黑,动物关节变形,甚至瘫痪;3)长期处于潮湿的条件下,会释放有害气体、污染大气。因此,废旧阴极被定性为危险废物。同时,废旧阴极中的可利用资源也没有有效回收,造成了资源的严重浪费,再加上近年来,国家对环境保护也越加重视。2016年,铝电解槽大修渣已明确列入《国家危险废物名录》(2016年环保部令第39号),成为铝电解工业主要固体环境污染源之一,因此回收利用废旧阴极的有效成分迫在眉睫。At present, the treatment of waste cathodes is not paid enough attention in China, and most of them are piled up in the open air, which causes great pollution to the environment, mainly in: 1) fluoride and cyanide in waste cathodes seep into the soil with rainwater, reducing crop yields; 2 ) has an irreversible effect on the growth of animals and plants, making plants black, deforming animal joints, and even paralyzing; 3) Long-term exposure to humid conditions will release harmful gases and pollute the atmosphere. Therefore, spent cathodes are characterized as hazardous waste. At the same time, the available resources in the waste cathodes have not been effectively recovered, resulting in a serious waste of resources. In addition, in recent years, the state has paid more and more attention to environmental protection. In 2016, aluminum electrolysis cell overhaul slag has been clearly listed in the "National List of Hazardous Wastes" (Order No. 39 of the Ministry of Environmental Protection in 2016), becoming one of the main sources of solid environmental pollution in the aluminum electrolysis industry. Therefore, it is imminent to recycle the active ingredients of waste cathodes.
废旧阴极的主要处理方法有湿法和火法两种,分别为物理分离、高温热处理、化学浸出法。火法主要运用于无害化处理,消除炭块中的氟化物、氰化物等有害组分,其原理是根据物质的燃烧以及沸点不同进行有害物质的分离,目前主要采用天然气焚烧,普通马弗炉及管式炉具有处理时间长,升温速率慢,保温时间长等劣势。湿法主要运用于废旧阴极资源化的综合利用,使得其中各个组分分离。湿法又分为物理分离和化学浸出两种方法,物理分离是根据可溶性、密度、表面性能等因素的不同使其中的碳与氟化物分离。化学浸出也是用于碳和氟化物的分离,利用化学性质的不同进行分离,最后得到较高纯度碳和电解质,湿法主要的问题是处理不完全且反应时间长,废液难以处理等问题。本发明在一定程度上解决了反应不彻底,处理时间长及废液的问题,极大的缩短了生产的效率。There are two main treatment methods for waste cathodes: wet method and fire method, which are physical separation, high temperature heat treatment, and chemical leaching. The fire method is mainly used for harmless treatment to eliminate harmful components such as fluoride and cyanide in the carbon block. The principle is to separate harmful substances according to the combustion and boiling points of the substances. Furnace and tube furnace have the disadvantages of long processing time, slow heating rate and long holding time. The wet process is mainly used in the comprehensive utilization of waste cathode resources, so that the various components are separated. The wet method is divided into two methods: physical separation and chemical leaching. Physical separation is to separate carbon and fluoride according to factors such as solubility, density, and surface properties. Chemical leaching is also used for the separation of carbon and fluoride. The difference in chemical properties is used for separation, and finally high-purity carbon and electrolyte are obtained. The main problems of wet method are incomplete treatment, long reaction time, and difficulty in disposal of waste liquid. The invention solves the problems of incomplete reaction, long treatment time and waste liquid to a certain extent, and greatly shortens the production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种铝电解废旧阴极炭块微波-超声波-碱浸协同除氟的方法,解决处理时间长,废液量大难处理及反应不彻底的问题,通过高温微波处理-碱浸超声处理综合处理废旧阴极炭块,极大缩短了生产效率,可用于大批量的连续生产中,在节约资源、降低能耗获得可利用炭块及其附属产物具有及其重要的指导作用。The object of the present invention is to provide a method for the synergistic defluorination of aluminum electrolysis waste cathode carbon block microwave-ultrasonic-alkali leaching, which solves the problems of long treatment time, large amount of waste liquid, difficult treatment and incomplete reaction. The comprehensive treatment of waste cathode carbon blocks by immersion ultrasonic treatment greatly shortens the production efficiency and can be used in large-scale continuous production. It has an extremely important guiding role in saving resources and reducing energy consumption to obtain usable carbon blocks and their subsidiary products.
为解决上述的技术问题,本发明采用以下技术方案:一种铝电解废旧阴极炭块微波-超声波-碱浸协同除氟的方法,其特征在于包括如下步骤:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a method for synergistic defluorination by microwave-ultrasonic-alkali leaching of aluminum electrolysis waste cathode carbon blocks, which is characterized in that it comprises the following steps:
a)将铝电解槽的废旧阴极炭块进行破碎,筛选得到粒度1~3cm的颗粒,粒度大于3cm返回再次进行破碎,粒度小于1cm进入粉磨阶段;a) crushing the waste cathode carbon block of the aluminum electrolytic cell, screening to obtain particles with a particle size of 1-3 cm, the particle size is greater than 3 cm and returned to be crushed again, and the particle size is less than 1 cm and enters the grinding stage;
b)将破碎后获得的废旧阴极炭块放入坩埚中,并置于高温微波反应器中,在废旧阴极炭块升温到300℃时通入少量氧气,在温度达到400℃后停止氧气通入并持续通入保护气体,在保护气体环境下对废旧阴极炭块进行微波高温焙烧,使炭块中的冰晶石、氟化物电解质与阴极炭进行物理分离;b) Put the waste cathode carbon block obtained after crushing into a crucible, and place it in a high-temperature microwave reactor. When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced, and when the temperature reaches 400°C, the oxygen is stopped. And continue to introduce protective gas, microwave high-temperature roasting of waste cathode carbon block under protective gas environment, so that cryolite, fluoride electrolyte and cathode carbon in carbon block are physically separated;
c)将经微波焙烧后的阴极炭块进行细磨处理,获得粒度小于100目的碳粉;c) finely grinding the cathode carbon block after microwave roasting to obtain carbon powder with a particle size of less than 100 meshes;
d)将细磨后碳粉倒入碱液中,并通过超声辅助进行碱液浸出处理,以去除碳粉中残余的氟化物及氰化物;d) Pour the finely ground toner into the lye, and carry out the lye leaching treatment by ultrasonic assistance to remove the residual fluoride and cyanide in the toner;
e)浸出完成后进行分离过滤,分别获得固体物料及滤液,固体物料通过干燥后获得纯度90%以上的再生碳粉,滤液通过蒸发分离进行循环再利用。e) After the leaching is completed, separate and filter to obtain solid material and filtrate respectively. The solid material is dried to obtain regenerated carbon powder with a purity of more than 90%, and the filtrate is recycled and reused by evaporation and separation.
更进一步的技术方案是所述步骤b)中微波高温焙烧工艺中采用微波直接作用于废旧阴极炭块进行高温焙烧,微波功率为1~10kW,微波频率为2450±50或915±50MHz,升温速率为30~150℃/min,焙烧温度为1000~1200℃,保温时间为30~90min。A further technical solution is that in the microwave high-temperature roasting process in the step b), microwaves are used to directly act on the waste cathode carbon blocks for high-temperature roasting, the microwave power is 1-10kW, the microwave frequency is 2450±50 or 915±50MHz, and the heating rate is It is 30~150℃/min, the roasting temperature is 1000~1200℃, and the holding time is 30~90min.
更进一步的技术方案是所述步骤b)中采用的坩埚中部设置有隔离网,隔离网上分布有直径小于0.5cm的通孔。A further technical solution is that the middle of the crucible used in the step b) is provided with an isolation net, and through holes with a diameter of less than 0.5 cm are distributed on the isolation net.
更进一步的技术方案是所述坩埚为刚玉坩埚、石英坩埚、莫来石坩埚中的一种A further technical scheme is that the crucible is one of corundum crucible, quartz crucible and mullite crucible.
更进一步的技术方案是所述步骤b)中采用的测温装置为热电偶测温或红外测温装置。A further technical solution is that the temperature measuring device adopted in the step b) is a thermocouple temperature measuring device or an infrared temperature measuring device.
更进一步的技术方案是所述步骤b)中使用的保护性气体为氩气、氮气中的至少一种。A further technical solution is that the protective gas used in the step b) is at least one of argon and nitrogen.
更进一步的技术方案是所述步骤d)选用的碱液为NaOH、KOH中至少一种,溶液浓度为碱液浓度为0.4~1.2mol/L,固液比为1:2~15。A further technical solution is that the alkali solution selected in the step d) is at least one of NaOH and KOH, the solution concentration is that the alkali solution concentration is 0.4-1.2 mol/L, and the solid-liquid ratio is 1:2-15.
更进一步的技术方案是所述步骤d)超声辅助碱浸工艺中采用的超声功率为2~10kW,处理时间为30~120min,水浴温度为50~90℃,搅拌转速为600~3000r/min。A further technical solution is that the ultrasonic power used in the ultrasonic-assisted alkali leaching process in step d) is 2-10 kW, the treatment time is 30-120 min, the temperature of the water bath is 50-90 °C, and the stirring speed is 600-3000 r/min.
反应机理:Reaction mechanism:
根据各物质的吸波性能不同,炭块吸波性能较强,能使得炭块物料迅速升温,在达到氰化物氧化温度且未达到炭块氧化温度时,通过少量氧气或者氧化气体将炭块中氰化物氧化后形成无毒气体去除,此过程可以去除大部分的氰化物,而炭块损失很少可以忽略不计。According to the different absorbing properties of each substance, the carbon block has strong wave absorbing performance, which can make the carbon block material heat up rapidly. The cyanide is oxidized to form a non-toxic gas for removal. This process can remove most of the cyanide, and the loss of carbon blocks is very small and negligible.
氰化物氧化去除后,升温同时通入保护气体,使温度迅速上升到氟化物的熔点,使其析出,进行一次脱氟处理,并回收通过隔离网留在坩埚底部的析出物,析出物主要成分是冰晶石,可以直接回收再利用。After the cyanide is oxidized and removed, the temperature rises and the protective gas is introduced at the same time, so that the temperature rises rapidly to the melting point of the fluoride, so that it is precipitated, and a defluorination treatment is performed, and the precipitate left at the bottom of the crucible through the isolation net is recovered. The main components of the precipitate It is cryolite, which can be directly recycled and reused.
对于未析出的各氟化物使用化学反应,在超声波空化效应的作用下使得颗粒表面裸露出来加上空化效应产生的高温高压加速化学反应的进行,使得处理时间缩短,同时也可以用于工业化生产,对于大批量的处理铝电解废旧阴极回收冰晶石和炭具有指导意义。For each fluoride that is not precipitated, chemical reaction is used to expose the particle surface under the action of ultrasonic cavitation effect, and the high temperature and high pressure generated by the cavitation effect accelerates the chemical reaction, which shortens the processing time and can also be used for industrial production. , which has guiding significance for the large-scale treatment of aluminum electrolysis waste cathodes to recover cryolite and carbon.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.微波环境下,废旧阴极炭块中各物质的吸波性能不同,其中炭的吸波性能较强,使得炭块在微波下迅速升温,达到除炭块以外其他各物质的熔点,主要是氟化物(NaF、CaF2、Na3AlF6)达到其熔点,使得其与周围碳的键层打开,最终以白色液体流出,从而达到将大部分氟化物去除的目的,此过程氟化物的去除率高达50~70%,大大缩短了后续处理过程,且过程中氰化物被氧化形成无毒气体可直接排放,过程中无有毒气体产生。1. In the microwave environment, the absorbing properties of various substances in the waste cathode carbon block are different. Among them, the carbon has a strong absorbing performance, which makes the carbon block heat up rapidly under microwave to reach the melting point of other substances except the carbon block. The fluoride (NaF, CaF 2 , Na 3 AlF 6 ) reaches its melting point, so that the bond layer with the surrounding carbon is opened, and finally flows out as a white liquid, so as to achieve the purpose of removing most of the fluoride. In this process, the removal of fluoride The rate of cyanide is as high as 50-70%, which greatly shortens the follow-up treatment process, and in the process, cyanide is oxidized to form a non-toxic gas that can be directly discharged, and no toxic gas is generated in the process.
2.在坩埚中设置隔离网,使得熔融状态下的含氟物主要为冰晶石通过隔离网,留在坩埚底部,便于冰晶石的回收再利用。2. An isolation net is set in the crucible, so that the fluorine-containing material in the molten state is mainly cryolite through the isolation net and remains at the bottom of the crucible, which is convenient for the recovery and reuse of cryolite.
3.经粉磨的碳粉放入塑料烧杯中并浸在碱液里,在水浴加热过程中通过超声空化震荡、搅拌及碱浸协同处理,对微波高温焙烧后的物料进行二次深度除氟,利用超声的空话效应及拜耳法有效的去除废旧阴极炭块中的氟化物,铝电解废旧阴极炭块中氟化物的除去率高达90~96%。3. The pulverized carbon powder is put into a plastic beaker and immersed in the alkaline solution. During the heating process of the water bath, the materials after microwave high temperature roasting are subjected to secondary deep removal through ultrasonic cavitation vibration, stirring and alkaline immersion synergistic treatment. Fluorine can effectively remove fluoride in waste cathode carbon block by using ultrasonic effect and Bayer method. The removal rate of fluoride in aluminum electrolysis waste cathode carbon block is as high as 90-96%.
4.将废旧阴极炭块进行破碎后颗粒粒径限制在1~3cm之间,有利于微波穿透加热,能够在短时间充分的使各个氟化物析出。颗粒粒径太大不利于快速析出,颗粒粒径太小则会受保护气体的影响,容易随着气体被吹出。4. After crushing the waste cathode carbon block, the particle size is limited to 1-3cm, which is conducive to microwave penetration heating, and can fully precipitate each fluoride in a short time. If the particle size is too large, it is not conducive to rapid precipitation. If the particle size is too small, it will be affected by the protective gas, and it is easy to be blown out with the gas.
附图说明Description of drawings
图1为本发明的流程示意图。FIG. 1 is a schematic flow chart of the present invention.
图2为实施例6中未处理的废旧阴极炭块的面扫描电镜图。FIG. 2 is a scanning electron microscope image of the untreated waste cathode carbon block in Example 6. FIG.
图3为实施例6中未处理的废旧阴极炭块的的EDS能谱图。FIG. 3 is the EDS spectrum of the untreated waste cathode carbon block in Example 6. FIG.
图4为实施例6中除氟后的废旧阴极炭块的面扫描电镜图。FIG. 4 is a scanning electron microscope image of the waste cathode carbon block after defluorination in Example 6. FIG.
图5为实施例6中除氟后的废旧阴极炭块的的EDS能谱图。FIG. 5 is the EDS energy spectrum of the waste cathode carbon block after defluorination in Example 6. FIG.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention more clear, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例1Example 1
本实施例中采用废旧阴极炭块组成成分中,按照重量百分比含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。In this embodiment, the waste cathode carbon block contains 58.4% carbon, 14.7% oxygen, 12.7% fluorine, 9.37% sodium, and 0.8% calcium by weight percentages and the balance is alumina and its trace elements.
将废旧阴极炭块破碎成粒度在1~3cm,大于3cm再次破碎,小于1cm则进入粉磨阶段,然后将阴极炭块放入坩埚中,坩埚为石英坩埚,样品置于隔离网上方,放入样品体积占坩埚体积的2/3,将坩埚放入高温微波设备中。Crush the waste cathode carbon block into a particle size of 1 to 3 cm, crush it again if it is larger than 3 cm, and enter the grinding stage if it is less than 1 cm, then put the cathode carbon block into a crucible, the crucible is a quartz crucible, and the sample is placed above the isolation net. The sample volume accounts for 2/3 of the crucible volume, and the crucible is placed in a high temperature microwave equipment.
在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后停止氧气通入并持续通入氩气作为保护气,对阴极炭块进行高温微波焙烧处理,焙烧温度为1000℃,保温时间30min。此过程使得冰晶石及其它氟化物达到熔点,使得其与碳进行分离。整个过程中采用的微波设备其微波频率为2450±50MHz,微波功率为1000W,升温速率为30℃/min,采用热电偶对废旧阴极炭块进行测温。When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced to oxidize and remove most of the cyanide. When the temperature reaches 400°C, the oxygen supply is stopped and argon gas is continuously introduced as a protective gas, and the cathode carbon block is subjected to high-temperature microwave. For the roasting treatment, the roasting temperature is 1000°C and the holding time is 30min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. The microwave equipment used in the whole process has a microwave frequency of 2450±50MHz, a microwave power of 1000W, and a heating rate of 30℃/min. Thermocouples are used to measure the temperature of waste cathode carbon blocks.
将高温微波设备处理后留在隔离网下方的白色晶体物质回收,隔离网上的炭块去除表面少量白色附着物后,放入磨矿机中进行粉磨,获得粒度为100目以下碳粉。The white crystalline material left under the isolation net after being processed by the high temperature microwave equipment is recovered. After removing a small amount of white attachments on the surface of the carbon block on the isolation net, it is put into a grinding machine for grinding to obtain carbon powder with a particle size of less than 100 mesh.
将粉磨后的碳粉放入浓度为0.4mol/L的氢氧化钠溶液中,固液比为1:2,在超声水浴条件下进行浸出,超声波浸出功率为2000W,时间为30min,水浴温度为50℃,搅拌转速为600r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;Put the pulverized carbon powder into a sodium hydroxide solution with a concentration of 0.4mol/L, the solid-liquid ratio is 1:2, and leaching is carried out under the condition of an ultrasonic water bath. The ultrasonic leaching power is 2000W, and the time is 30min. The temperature is 50 °C, and the stirring speed is 600 r/min; the remaining fluoride and cyanide in the carbon powder are leached, and the filtrate and filter residue are obtained by filtration and separation after the leaching is completed;
将浸出的滤渣放在器皿中放入恒温干燥箱温度为60℃,时间为12h,进行检测测得其除氟率高达90%。将滤液进行中和后蒸发得到冰晶石再利用。The leached filter residue was placed in a vessel and placed in a constant temperature drying oven at a temperature of 60° C. for 12 hours, and the fluorine removal rate was as high as 90% after testing. The filtrate is neutralized and evaporated to obtain cryolite for reuse.
实施例2Example 2
本实施例中采用废旧阴极炭块组成成分中,按照重量百分比含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。In this embodiment, the waste cathode carbon block contains 58.4% carbon, 14.7% oxygen, 12.7% fluorine, 9.37% sodium, and 0.8% calcium by weight percentages and the balance is alumina and its trace elements.
将废旧阴极炭块破碎成粒度在1~3cm,大于3cm再次破碎,小于1cm则进入粉磨阶段,然后将阴极炭块放入坩埚中,坩埚为刚玉坩埚,样品置于隔离网上方,放入样品体积占坩埚体积的2/3,将坩埚放入高温微波设备中。Crush the waste cathode carbon block into a particle size of 1 to 3 cm, crush it again if it is larger than 3 cm, and enter the grinding stage if it is smaller than 1 cm, then put the cathode carbon block into a crucible, the crucible is corundum crucible, and the sample is placed above the isolation net. The sample volume accounts for 2/3 of the crucible volume, and the crucible is placed in a high temperature microwave equipment.
在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后停止氧气通入并持续通入氩气作为保护气,对阴极炭块进行高温微波焙烧处理,焙烧温度为1075℃,保温时间50min。此过程使得冰晶石及其它氟化物达到熔点,使得其与碳进行分离。整个过程中采用的微波设备其微波频率为2450±50MHz,微波功率为3kW,升温速率为40℃/min,采用红外对废旧阴极炭块进行测温。When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced to oxidize and remove most of the cyanide. When the temperature reaches 400°C, the oxygen supply is stopped and argon gas is continuously introduced as a protective gas, and the cathode carbon block is subjected to high-temperature microwave. For roasting treatment, the roasting temperature is 1075°C and the holding time is 50min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. The microwave equipment used in the whole process has a microwave frequency of 2450±50MHz, a microwave power of 3kW, and a heating rate of 40℃/min. The temperature of the waste cathode carbon block is measured by infrared.
将高温微波设备处理后留在隔离网下方的白色晶体物质回收,隔离网上的炭块去除表面少量白色附着物后,放入磨矿机中进行粉磨,获得粒度为100目以下碳粉。The white crystalline material left under the isolation net after being processed by the high temperature microwave equipment is recovered. After removing a small amount of white attachments on the surface of the carbon block on the isolation net, it is put into a grinding machine for grinding to obtain carbon powder with a particle size of less than 100 mesh.
将粉磨后的碳粉放入浓度为0.6mol/L的氢氧化钠溶液中,固液比为1:6,在超声水浴条件下进行浸出,超声波浸出功率为4000W,时间为50min,水浴温度为60℃,搅拌转速为1000r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;Put the pulverized carbon powder into a sodium hydroxide solution with a concentration of 0.6mol/L, the solid-liquid ratio is 1:6, and leaching is carried out under the condition of an ultrasonic water bath. The ultrasonic leaching power is 4000W, and the time is 50min. The temperature is 60 °C, and the stirring speed is 1000 r/min; the remaining fluoride and cyanide in the carbon powder are leached, and the filtrate and filter residue are obtained by filtration and separation after the leaching is completed;
将浸出的滤渣放在器皿中放入恒温干燥箱温度为60℃,时间为12h,进行检测测得其除氟率高达92%。将滤液进行中和后蒸发得到冰晶石再利用。The leached filter residue was placed in a utensil and placed in a constant temperature drying oven at a temperature of 60°C for 12 hours, and the fluorine removal rate was as high as 92% after testing. The filtrate is neutralized and evaporated to obtain cryolite for reuse.
实施例3Example 3
本实施例中采用废旧阴极炭块组成成分中,按照重量百分比含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。In this embodiment, the waste cathode carbon block contains 58.4% carbon, 14.7% oxygen, 12.7% fluorine, 9.37% sodium, and 0.8% calcium by weight percentages and the balance is alumina and its trace elements.
将废旧阴极炭块破碎成粒度在1~3cm,大于3cm再次破碎,小于1cm则进入粉磨阶段,然后将阴极炭块放入坩埚中,坩埚为石英坩埚,样品置于隔离网上方,放入样品体积占坩埚体积的2/3,将坩埚放入高温微波设备中。Crush the waste cathode carbon block into a particle size of 1 to 3 cm, crush it again if it is larger than 3 cm, and enter the grinding stage if it is less than 1 cm, then put the cathode carbon block into a crucible, the crucible is a quartz crucible, and the sample is placed above the isolation net. The sample volume accounts for 2/3 of the crucible volume, and the crucible is placed in a high temperature microwave device.
在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后停止氧气通入并持续通入氩气作为保护气,对阴极炭块进行高温微波焙烧处理,焙烧温度为1120℃,保温时间60min。此过程使得冰晶石及其它氟化物达到熔点,使得其与碳进行分离。整个过程中采用的微波设备其微波频率为915±50MHz,微波功率为5000W,升温速率为60℃/min,采用热电偶对废旧阴极炭块进行测温。When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced to oxidize and remove most of the cyanide. When the temperature reaches 400°C, the oxygen supply is stopped and argon gas is continuously introduced as a protective gas, and the cathode carbon block is subjected to high-temperature microwave. For the roasting treatment, the roasting temperature is 1120°C and the holding time is 60min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. The microwave equipment used in the whole process has a microwave frequency of 915±50MHz, a microwave power of 5000W, and a heating rate of 60℃/min. Thermocouples are used to measure the temperature of waste cathode carbon blocks.
将高温微波设备处理后留在隔离网下方的白色晶体物质回收,隔离网上的炭块去除表面少量白色附着物后,放入磨矿机中进行粉磨,获得粒度为100目以下碳粉。The white crystalline material left under the isolation net after being processed by the high temperature microwave equipment is recovered. After removing a small amount of white attachments on the surface of the carbon block on the isolation net, it is put into a grinding machine for grinding to obtain carbon powder with a particle size of less than 100 mesh.
将粉磨后的碳粉放入浓度为0.8mol/L的氢氧化钾溶液中,固液比为1:8,在超声水浴条件下进行浸出,超声波浸出功率为5000W,时间为60min,水浴温度为70℃,搅拌转速为1000r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;Put the pulverized carbon powder into a potassium hydroxide solution with a concentration of 0.8mol/L, the solid-liquid ratio is 1:8, and leaching is carried out under the condition of an ultrasonic water bath. The ultrasonic leaching power is 5000W, and the time is 60min. The temperature is 70 °C, and the stirring speed is 1000 r/min; the remaining fluoride and cyanide in the carbon powder are leached, and the filtrate and filter residue are obtained by filtration and separation after the leaching is completed;
将浸出的滤渣放在器皿中放入恒温干燥箱温度为60℃,时间为12h,进行检测测得其除氟率高达93%。将滤液进行中和后蒸发得到冰晶石再利用。The leached filter residue was placed in a vessel and placed in a constant temperature drying oven at a temperature of 60°C for 12 hours. The fluorine removal rate was as high as 93% after testing. The filtrate is neutralized and evaporated to obtain cryolite for reuse.
实施例4Example 4
本实施例中采用废旧阴极炭块组成成分中,按照重量百分比含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。In this embodiment, the waste cathode carbon block contains 58.4% carbon, 14.7% oxygen, 12.7% fluorine, 9.37% sodium, and 0.8% calcium by weight percentages and the balance is alumina and its trace elements.
将废旧阴极炭块破碎成粒度在1~3cm,大于3cm再次破碎,小于1cm则进入粉磨阶段,然后将阴极炭块放入坩埚中,坩埚为莫来石坩埚,样品置于隔离网上方,放入样品体积占坩埚体积的2/3,将坩埚放入高温微波设备中。Crush the waste cathode carbon block into a particle size of 1 to 3 cm, crush it again if it is larger than 3 cm, and enter the grinding stage if it is less than 1 cm, then put the cathode carbon block into a crucible, the crucible is a mullite crucible, and the sample is placed above the isolation net. Put the sample volume into 2/3 of the crucible volume, and put the crucible into the high temperature microwave equipment.
在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后停止氧气通入并持续通入氩气作为保护气,对阴极炭块进行高温微波焙烧处理,焙烧温度为1150℃,保温时间50min。此过程使得冰晶石及其它氟化物达到熔点,使得其与碳进行分离。整个过程中采用的微波设备其微波频率为915±50MHz,微波功率为8000W,升温速率为100℃/min,采用热电偶对废旧阴极炭块进行测温。When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced to oxidize and remove most of the cyanide. When the temperature reaches 400°C, the oxygen supply is stopped and argon gas is continuously introduced as a protective gas, and the cathode carbon block is subjected to high-temperature microwave. For roasting treatment, the roasting temperature is 1150°C and the holding time is 50min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. The microwave equipment used in the whole process has a microwave frequency of 915±50MHz, a microwave power of 8000W, and a heating rate of 100℃/min. Thermocouples are used to measure the temperature of waste cathode carbon blocks.
将高温微波设备处理后留在隔离网下方的白色晶体物质回收,隔离网上的炭块去除表面少量白色附着物后,放入磨矿机中进行粉磨,获得粒度为150目以下碳粉。The white crystalline material left under the isolation net after being processed by the high temperature microwave equipment is recovered, the carbon block on the isolation net is removed a small amount of white attachments on the surface, and then put into a grinding machine for grinding to obtain toner with a particle size of less than 150 mesh.
将粉磨后的碳粉放入浓度为1.0mol/L的氢氧化钾和氢氧化钠的混合溶液中,固液比为1:10,在超声水浴条件下进行浸出,超声波浸出功率为5000W,时间为75min,水浴温度为80℃,搅拌转速为2500r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;Put the pulverized carbon powder into a mixed solution of potassium hydroxide and sodium hydroxide with a concentration of 1.0mol/L, the solid-liquid ratio is 1:10, and leaching is carried out under the condition of ultrasonic water bath, and the ultrasonic leaching power is 5000W, The time is 75 min, the temperature of the water bath is 80 °C, and the stirring speed is 2500 r/min; the remaining fluoride and cyanide in the carbon powder are leached, and the filtrate and filter residue are obtained by filtration and separation after the leaching is completed;
将浸出的滤渣放在器皿中放入恒温干燥箱温度为60℃,时间为12h,进行检测测得其除氟率高达95%。将滤液进行中和后蒸发得到冰晶石再利用。The leached filter residue was placed in a vessel and placed in a constant temperature drying oven at a temperature of 60°C for 12 hours. The fluorine removal rate was as high as 95% after testing. The filtrate is neutralized and evaporated to obtain cryolite for reuse.
实施例5Example 5
本实施例中采用废旧阴极炭块组成成分中,按照重量百分比含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。In this embodiment, the waste cathode carbon block contains 58.4% carbon, 14.7% oxygen, 12.7% fluorine, 9.37% sodium, and 0.8% calcium by weight percentages and the balance is alumina and its trace elements.
将废旧阴极炭块破碎成粒度在1~3cm,大于3cm再次破碎,小于1cm则进入粉磨阶段,然后将阴极炭块放入坩埚中,坩埚为莫来石坩埚,样品置于隔离网上方,放入样品体积占坩埚体积的2/3,将坩埚放入高温微波设备中。Crush the waste cathode carbon block into a particle size of 1 to 3 cm, crush it again if it is larger than 3 cm, and enter the grinding stage if it is less than 1 cm, then put the cathode carbon block into a crucible, the crucible is a mullite crucible, and the sample is placed above the isolation net. Put the sample volume into 2/3 of the crucible volume, and put the crucible into the high temperature microwave equipment.
在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后停止氧气通入并持续通入氮气作为保护气,对阴极炭块进行高温微波焙烧处理,焙烧温度为1200℃,保温时间90min。此过程使得冰晶石及其它氟化物达到熔点,使得其与碳进行分离。整个过程中采用的微波设备其微波频率为2450±50MHz,微波功率为10000W,升温速率为150℃/min,采用热电偶对废旧阴极炭块进行测温。When the temperature of the waste cathode carbon block reaches 300°C, a small amount of oxygen is introduced to oxidize and remove most of the cyanide. When the temperature reaches 400°C, the oxygen supply is stopped and nitrogen is continuously introduced as a protective gas, and the cathode carbon block is subjected to high-temperature microwave roasting. Treatment, the calcination temperature was 1200 ° C, and the holding time was 90 min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. The microwave equipment used in the whole process has a microwave frequency of 2450±50MHz, a microwave power of 10000W, and a heating rate of 150℃/min. Thermocouples are used to measure the temperature of waste cathode carbon blocks.
将高温微波设备处理后留在隔离网下方的白色晶体物质回收,隔离网上的炭块去除表面少量白色附着物后,放入磨矿机中进行粉磨,获得粒度为120目以下碳粉。The white crystalline material left under the isolation net after being processed by the high-temperature microwave equipment is recovered, and the carbon block on the isolation net is removed from the surface of a small amount of white attachments, and then placed in a grinding machine for grinding to obtain toner with a particle size of less than 120 mesh.
将粉磨后的碳粉放入浓度为1.2mol/L的氢氧化钾溶液中,固液比为1:15,在超声水浴条件下进行浸出,超声波浸出功率为10000W,时间为120min,水浴温度为90℃,搅拌转速为3000r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;Put the pulverized carbon powder into potassium hydroxide solution with a concentration of 1.2mol/L, the solid-liquid ratio is 1:15, and leaching is carried out under the condition of ultrasonic water bath. The ultrasonic leaching power is 10000W, the time is 120min, and the water bath temperature The temperature is 90 °C, and the stirring speed is 3000 r/min; the remaining fluoride and cyanide in the carbon powder are leached, and the filtrate and filter residue are obtained by filtration and separation after the leaching is completed;
将浸出的滤渣放在器皿中放入恒温干燥箱温度为60℃,时间为12h,进行检测测得其除氟率高达98%。将滤液进行中和后蒸发得到冰晶石再利用。The leached filter residue was placed in a vessel and placed in a constant temperature drying oven at a temperature of 60°C for 12 hours. The fluorine removal rate was as high as 98% after testing. The filtrate is neutralized and evaporated to obtain cryolite for reuse.
实施例6Example 6
采用废旧阴极炭块按照重量百分比其中含碳58.4%,氧14.7%,氟12.7%,钠9.37%,钙0.8%余量为氧化铝及其微量元素。步骤如图1所示采用微波对阴极炭块进行微波高温处理,处理温度为1200℃。功率为2500W,升温速率为30℃/min,保温时间90min。此过程使得冰晶石及其其它氟化物达到熔点,使得其与碳进行分离。微波处理前期阶段,在废旧阴极炭块升温到300℃时通入少量氧气,将大部分氰化物氧化去除,在温度达到400℃后持续通入氮气作为保护气,再对阴极炭块进行高温微波焙烧处理。The waste cathode carbon block contains 58.4% of carbon, 14.7% of oxygen, 12.7% of fluorine, 9.37% of sodium and 0.8% of calcium by weight percentage, and the balance is alumina and its trace elements. The steps are shown in Figure 1. The cathode carbon block is subjected to microwave high temperature treatment by microwave, and the treatment temperature is 1200°C. The power was 2500W, the heating rate was 30°C/min, and the holding time was 90min. This process brings cryolite and other fluorides to a melting point, allowing them to separate from the carbon. In the early stage of microwave treatment, a small amount of oxygen was introduced when the waste cathode carbon block was heated to 300°C to oxidize and remove most of the cyanide. After the temperature reached 400°C, nitrogen was continuously introduced as a protective gas, and then the cathode carbon block was subjected to high-temperature microwave treatment. roasting process.
将焙烧后的阴极炭块进行粉磨,获得粒度200目碳粉。采用浓度为0.8mol/L的氢氧化钠溶液、固液比为1:10在超声水浴条件下进行浸出,浸出功率为6000W,时间为90min,水浴温度为80℃;搅拌转速为2000r/min;浸出碳粉中剩余的氟化物和氰化物,浸出结束后过滤分离获得滤液和滤渣;获得除氟率高达98%的碳块。The calcined cathode carbon block is ground to obtain carbon powder with a particle size of 200 meshes. Use sodium hydroxide solution with a concentration of 0.8mol/L and a solid-liquid ratio of 1:10 to carry out leaching under the condition of ultrasonic water bath, the leaching power is 6000W, the time is 90min, the water bath temperature is 80℃; the stirring speed is 2000r/min; The remaining fluoride and cyanide in the carbon powder are leached, and after the leaching is completed, the filtrate and the filter residue are obtained by filtration and separation; the carbon block with a fluorine removal rate as high as 98% is obtained.
未经处理废旧阴极炭块的面扫描电镜图和EDS能谱图分别如图2、3所示,图中可明显的看出各元素分布杂乱无章但是相同元素都富集在一起,炭的比例较高,也能明显的看出有F-元素,图3的EDS能谱图也证明了这一点。深度除氟后的废旧阴极炭块的面扫描电镜图和EDS能谱图分别如图4、5所示,图中可以明显的看出基本只有碳元素,其余元素很少,接近完全去除,EDS能谱也能明显的看出炭的峰最高其余各峰很小。The scanning electron microscope image and EDS energy spectrum of the untreated waste cathode carbon block are shown in Figures 2 and 3, respectively. It can be clearly seen that the distribution of each element is disorderly but the same elements are enriched together, and the proportion of carbon is relatively high. It can also be clearly seen that there is F - element, which is also proved by the EDS spectrum in Figure 3. The surface scanning electron microscope image and EDS energy spectrum of the waste cathode carbon block after deep defluorination are shown in Figures 4 and 5, respectively. It can be clearly seen from the figure that there is basically only carbon element, and the remaining elements are very few, almost completely removed, EDS The energy spectrum can also clearly see that the peak of carbon is the highest and the rest of the peaks are very small.
尽管这里参照本发明的多个解释性实施例对本发明进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的范围之内。更具体地说,在本申请公开、附图和权利要求的范围内,可以对组成部件或布局进行多种变形和改进。除了对组成部件或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope of this disclosure. within the range. More particularly, various modifications and improvements in the component parts or arrangements are possible within the scope of the present disclosure, drawings and claims. In addition to variations and modifications to the component parts or arrangements, other uses will also be apparent to those skilled in the art.
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