CN111772123A - Production process of sandwich bamboo wheel - Google Patents
Production process of sandwich bamboo wheel Download PDFInfo
- Publication number
- CN111772123A CN111772123A CN202010717798.7A CN202010717798A CN111772123A CN 111772123 A CN111772123 A CN 111772123A CN 202010717798 A CN202010717798 A CN 202010717798A CN 111772123 A CN111772123 A CN 111772123A
- Authority
- CN
- China
- Prior art keywords
- bamboo wheel
- raw materials
- unfreezing
- sandwich
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 39
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 39
- 241001330002 Bambuseae Species 0.000 title claims abstract description 39
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 39
- 239000011425 bamboo Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 33
- 241000251468 Actinopterygii Species 0.000 claims abstract description 16
- 238000007710 freezing Methods 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims abstract description 16
- 239000011265 semifinished product Substances 0.000 claims abstract description 15
- 230000008014 freezing Effects 0.000 claims abstract description 9
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims abstract description 7
- 229910052751 metal Inorganic materials 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract description 3
- 235000013305 food Nutrition 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 241001600434 Plectroglyphidodon lacrymatus Species 0.000 description 1
- 241000610628 Trichoptilium incisum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
- A23L17/70—Comminuted, e.g. emulsified, fish products; Processed products therefrom such as pastes, reformed or compressed products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Marine Sciences & Fisheries (AREA)
- Zoology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a production process of a sandwich bamboo wheel, which comprises the following steps: receiving raw materials, and placing the raw materials in a freezer for freezing storage, wherein the temperature of the freezer is less than or equal to-18 ℃; unfreezing the frozen raw material in a unfreezing room, wherein the temperature in the unfreezing room is 25-30 ℃, and the unfreezing time is 14-16 h; placing the processed raw materials into a fish bamboo wheel forming machine for processing, baking the discharged semi-finished product through a fish bamboo wheel, and receiving materials through a stainless steel disc after baking is finished; according to the production process of the sandwich bamboo wheel, the batch production of the sandwich bamboo wheel can be realized through the processing process, the production efficiency is improved, meanwhile, metal detection is carried out on the product after production, qualified products are sealed and stored, unqualified products are destroyed, and the safety production quality of the product is improved.
Description
Technical Field
The invention belongs to the technical field of processing of sandwich bamboo wheels, and particularly relates to a production process of a sandwich bamboo wheel.
Background
The bamboo wheel is a food, and has a hollow cylindrical shape, most of which has a diameter of 2 cm, a length of 4-6 cm, a light yellow head and tail, a brown middle part, and a wrinkled surface, and is like being roasted. According to different regions, fish used, preparation forms and tastes, the bamboo wheels have respective characteristics;
when the traditional sandwich bamboo wheel is produced, the batch production of the sandwich bamboo wheel cannot be well realized, the production efficiency is low, meanwhile, the traditional processing technology does not carry out food detection, and certain hidden danger exists in food safety.
Disclosure of Invention
The invention mainly aims to provide a production process of a sandwich bamboo wheel, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a production process of a sandwich bamboo wheel comprises the following steps:
step one, receiving raw materials, and placing the raw materials in a freezer for freezing storage, wherein the temperature of the freezer is less than or equal to-18 ℃;
step two, unfreezing, namely putting the frozen raw material into a unfreezing room for unfreezing, wherein the temperature in the unfreezing room is 25-30 ℃, and the unfreezing time is 14-16 h;
step three, batching, namely weighing a proper amount of unfrozen raw materials by using an electronic scale according to actual production requirements, placing the raw materials into a cutting and mixing machine for processing, and maintaining the discharging temperature of the outer skin of the raw materials at 10-12 ℃;
step four, placing the processed raw materials into a fish bamboo wheel forming machine for processing, baking the discharged semi-finished product through a fish bamboo wheel, and receiving materials through a stainless steel disc after baking is finished;
step five, quick-freezing, namely putting the baked semi-finished product into a quick-freezing machine for quick freezing at the speed of 10-20min, and packaging the semi-finished product by using a sealing machine;
and step six, detecting the finished products through a metal detector, and boxing and warehousing the qualified finished products through a box sealing machine.
Preferably, the stock material is stored 20cm from the wall.
Preferably, the fish bamboo wheel forming machine is provided with a mold, the width of the copper mold on two sides of the mold is 14cm, and the formed single piece is 17-20g in weight.
Preferably, the baking temperature is 50-100 ℃, the frequency is 1100-1300hz, and the baking time is 35-40 min.
Preferably, the amount of intermediate product in the stainless steel pan does not exceed 6kg per pan.
Preferably, the temperature of the instant freezer is-30-35 ℃.
Compared with the prior art, the invention has the following beneficial effects: according to the production process of the sandwich bamboo wheel, batch production of the sandwich bamboo wheel can be realized through the processing process, the production efficiency is improved, metal detection is carried out on products after production is finished, qualified products are sealed and stored, unqualified products are destroyed, and the safety production quality of the products is improved.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
A production process of a sandwich bamboo wheel comprises the following steps:
step one, receiving raw materials, and placing the raw materials in a freezer for freezing storage, wherein the temperature of the freezer is less than or equal to-18 ℃;
step two, unfreezing, namely putting the frozen raw material into a unfreezing room for unfreezing, wherein the temperature in the unfreezing room is 25-30 ℃, and the unfreezing time is 14-16 h;
step three, batching, namely weighing a proper amount of unfrozen raw materials by using an electronic scale according to actual production requirements, placing the raw materials into a cutting and mixing machine for processing, and maintaining the discharging temperature of the outer skin of the raw materials at 10-12 ℃;
step four, placing the processed raw materials into a fish bamboo wheel forming machine for processing, baking the discharged semi-finished product through a fish bamboo wheel, and receiving materials through a stainless steel disc after baking is finished;
step five, quick-freezing, namely putting the baked semi-finished product into a quick-freezing machine for quick freezing at the speed of 10-20min, and packaging the semi-finished product by using a sealing machine;
and step six, detecting the finished products through a metal detector, and boxing and warehousing the qualified finished products through a box sealing machine.
The raw material is stored 20cm from the wall.
The fish bamboo wheel forming machine is provided with a die, the width of copper dies on two sides of the die is 14cm, and the formed single fish bamboo wheel is 17-20g in weight.
The baking temperature is 50-100 ℃, the frequency is 1100-1300hz, and the baking time is 35-40 min.
The semi-finished product in the stainless steel plate does not exceed 6kg per plate.
The temperature of the instant freezer is-30-35 ℃.
Examples
When the sandwich bamboo wheel is produced, raw materials are received and placed in a freezer for freezing storage, wherein the temperature of the freezer is less than or equal to-18 ℃; unfreezing the frozen raw material in a unfreezing room, wherein the temperature in the unfreezing room is 25-30 ℃, and the unfreezing time is 14-16 h; weighing a proper amount of unfrozen raw materials by an electronic scale according to actual production requirements, placing the raw materials into a cutting and mixing machine for processing, and maintaining the discharging temperature of the outer skins of the raw materials at 10-12 ℃; placing the processed raw materials into a fish bamboo wheel forming machine for processing, baking the discharged semi-finished product through a fish bamboo wheel, and receiving materials through a stainless steel disc after baking is finished; quick-freezing, namely placing the baked semi-finished product into a quick freezer for quick freezing at a speed of 10-20min, and packaging the semi-finished product by using a sealing machine; and detecting the finished products by using a metal detector, and boxing and warehousing the qualified finished products by using a box sealing machine.
Through detection, the prepared sandwich bamboo wheel has no metal residue, the food safety quality is higher, and compared with the traditional manual production, the efficiency is improved by 50%.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The production process of the sandwich bamboo wheel is characterized by comprising the following steps:
step one, receiving raw materials, and placing the raw materials in a freezer for freezing storage, wherein the temperature of the freezer is less than or equal to-18 ℃;
step two, unfreezing, namely putting the frozen raw material into a unfreezing room for unfreezing, wherein the temperature in the unfreezing room is 25-30 ℃, and the unfreezing time is 14-16 h;
step three, batching, namely weighing a proper amount of unfrozen raw materials by using an electronic scale according to actual production requirements, placing the raw materials into a cutting and mixing machine for processing, and maintaining the discharging temperature of the outer skin of the raw materials at 10-12 ℃;
step four, placing the processed raw materials into a fish bamboo wheel forming machine for processing, baking the discharged semi-finished product through a fish bamboo wheel, and receiving materials through a stainless steel disc after baking is finished;
step five, quick-freezing, namely putting the baked semi-finished product into a quick-freezing machine for quick freezing at the speed of 10-20min, and packaging the semi-finished product by using a sealing machine;
and step six, detecting the finished products through a metal detector, and boxing and warehousing the qualified finished products through a box sealing machine.
2. The process for producing a sandwich bamboo wheel according to claim 1, wherein: the raw material is stored 20cm from the wall.
3. The process for producing a sandwich bamboo wheel according to claim 1, wherein: the fish bamboo wheel forming machine is provided with a die, the width of copper dies on two sides of the die is 14cm, and the formed single fish bamboo wheel is 17-20g in weight.
4. The preparation process of the production process of the sandwich bamboo wheel according to claim 1, characterized in that: the baking temperature is 50-100 ℃, the frequency is 1100-1300hz, and the baking time is 35-40 min.
5. The preparation process of the production process of the sandwich bamboo wheel according to claim 1, characterized in that: the semi-finished product in the stainless steel plate does not exceed 6kg per plate.
6. The preparation process of the production process of the sandwich bamboo wheel according to claim 1, characterized in that: the temperature of the instant freezer is-30-35 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010717798.7A CN111772123A (en) | 2020-07-23 | 2020-07-23 | Production process of sandwich bamboo wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010717798.7A CN111772123A (en) | 2020-07-23 | 2020-07-23 | Production process of sandwich bamboo wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111772123A true CN111772123A (en) | 2020-10-16 |
Family
ID=72764487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010717798.7A Pending CN111772123A (en) | 2020-07-23 | 2020-07-23 | Production process of sandwich bamboo wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111772123A (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01124368A (en) * | 1987-11-06 | 1989-05-17 | Bibun Corp | Device for cooling and packaging 'chikuwa' |
| JPH01235563A (en) * | 1988-03-15 | 1989-09-20 | Kibun Kk | Apparatus for preparing 'chikuwa' |
| JPH01281062A (en) * | 1988-05-02 | 1989-11-13 | Shiyoubee:Kk | Production of 'chikuwa' |
| JPH09224614A (en) * | 1996-02-22 | 1997-09-02 | Kazuo Nakai | Apparatus for producing 'chikuwa' |
| CN201094262Y (en) * | 2007-10-26 | 2008-08-06 | 陈福礼 | High-efficiency fish roll shaping processing device |
| CN102415584A (en) * | 2011-05-23 | 2012-04-18 | 武汉工业学院 | Processing method of minced fillet product |
| CN103099247A (en) * | 2012-12-11 | 2013-05-15 | 丁杰 | Natural fish roll recipe and making method |
| CN104172282A (en) * | 2014-07-08 | 2014-12-03 | 山东惠发食品股份有限公司 | Fish rolls and preparation method thereof |
| CN105831227A (en) * | 2016-04-21 | 2016-08-10 | 舟山腾新食品有限公司 | Fish roll molding machine |
| CN205695630U (en) * | 2016-04-19 | 2016-11-23 | 谢惠君 | A kind of press fish processing blender |
| CN205695339U (en) * | 2016-04-19 | 2016-11-23 | 谢惠君 | A kind of press fish processing meat mill |
| CN206365485U (en) * | 2016-09-18 | 2017-08-01 | 潜江市昌贵水产食品股份有限公司 | A kind of fish roll shaping machine |
| CN208891652U (en) * | 2018-06-06 | 2019-05-24 | 海霸王（汕头）食品有限公司 | A kind of fish bamboo wheel automatic processing device |
| CN109924243A (en) * | 2019-04-09 | 2019-06-25 | 百鲜食品（福建）有限公司 | Molding machine is used in a kind of preparation of surimi product |
-
2020
- 2020-07-23 CN CN202010717798.7A patent/CN111772123A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01124368A (en) * | 1987-11-06 | 1989-05-17 | Bibun Corp | Device for cooling and packaging 'chikuwa' |
| JPH01235563A (en) * | 1988-03-15 | 1989-09-20 | Kibun Kk | Apparatus for preparing 'chikuwa' |
| JPH01281062A (en) * | 1988-05-02 | 1989-11-13 | Shiyoubee:Kk | Production of 'chikuwa' |
| JPH09224614A (en) * | 1996-02-22 | 1997-09-02 | Kazuo Nakai | Apparatus for producing 'chikuwa' |
| CN201094262Y (en) * | 2007-10-26 | 2008-08-06 | 陈福礼 | High-efficiency fish roll shaping processing device |
| CN102415584A (en) * | 2011-05-23 | 2012-04-18 | 武汉工业学院 | Processing method of minced fillet product |
| CN103099247A (en) * | 2012-12-11 | 2013-05-15 | 丁杰 | Natural fish roll recipe and making method |
| CN104172282A (en) * | 2014-07-08 | 2014-12-03 | 山东惠发食品股份有限公司 | Fish rolls and preparation method thereof |
| CN205695630U (en) * | 2016-04-19 | 2016-11-23 | 谢惠君 | A kind of press fish processing blender |
| CN205695339U (en) * | 2016-04-19 | 2016-11-23 | 谢惠君 | A kind of press fish processing meat mill |
| CN105831227A (en) * | 2016-04-21 | 2016-08-10 | 舟山腾新食品有限公司 | Fish roll molding machine |
| CN206365485U (en) * | 2016-09-18 | 2017-08-01 | 潜江市昌贵水产食品股份有限公司 | A kind of fish roll shaping machine |
| CN208891652U (en) * | 2018-06-06 | 2019-05-24 | 海霸王（汕头）食品有限公司 | A kind of fish bamboo wheel automatic processing device |
| CN109924243A (en) * | 2019-04-09 | 2019-06-25 | 百鲜食品（福建）有限公司 | Molding machine is used in a kind of preparation of surimi product |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201016 |
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| RJ01 | Rejection of invention patent application after publication |