CN111766132A - A kind of metal mesh tensile quality detection device and operation method thereof - Google Patents
A kind of metal mesh tensile quality detection device and operation method thereof Download PDFInfo
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Abstract
本发明公开了一种金属网抗拉质量检测装置及其操作方法,包括固定机构、金属网主体、牵拉机构和牵拉驱动机构,固定机构的分别安装在牵拉驱动机构的上端一侧的两角,金属网主体的两端被固定机构夹紧固定,牵拉机构的一端贯穿金属网主体的中部,牵拉机构的另一端缠绕在牵拉驱动机构的中部,凸块凹槽相匹配,插块贯穿金属网主体与插孔相匹配,最大程度的提高金属网主体两端固定的稳固性,而且结构设计简单,制作成本低,便于推广,档盘一端呈球面凸起,使得检测数据更加贴合实际使用抗拉数据,保证金属网主体最大抗拉数据的准确性,缓冲弹簧与连杆的内侧固定连接,降低实验数据误差,进一步提高金属网主体最大抗拉数据的准确性。
The invention discloses a metal mesh tensile quality detection device and an operation method thereof, comprising a fixing mechanism, a metal mesh main body, a pulling mechanism and a pulling driving mechanism. The fixing mechanism is respectively installed on the upper end side of the pulling driving mechanism. Two corners, both ends of the metal mesh body are clamped and fixed by the fixing mechanism, one end of the pulling mechanism runs through the middle of the metal mesh body, and the other end of the pulling mechanism is wrapped around the middle of the pulling drive mechanism, and the grooves of the bumps match, The insertion block runs through the metal mesh body and matches the jack, which maximizes the stability of the two ends of the metal mesh body. The structure design is simple, the production cost is low, and it is easy to promote. One end of the gear plate is convex, which makes the detection data more accurate Fitting the actual tensile data to ensure the accuracy of the maximum tensile data of the metal mesh body, the buffer spring is fixedly connected to the inner side of the connecting rod, reducing the error of the experimental data and further improving the accuracy of the maximum tensile data of the metal mesh body.
Description
技术领域technical field
本发明涉及金属网技术领域,特别涉及一种金属网抗拉质量检测装置及其操作方法。The invention relates to the technical field of metal meshes, in particular to a metal mesh tensile quality detection device and an operation method thereof.
背景技术Background technique
金属网为一种金属材料(钢丝、铁丝和铝丝等)制成的网状结构,多用于道路的阻拦,动物围栏。在金属网制作完后需要进行抗拉检测,抗拉强度是金属由均匀塑性变形向局部集中塑性变形过渡的临界值,也是金属在静拉伸条件下的最大承载能力。抗拉强度即表征材料最大均匀塑性变形的抗力,拉伸试样在承受最大拉应力之前,变形是均匀一致的,但超出之后,金属开始出现缩颈现象,即产生集中变形;对于没有(或很小)均匀塑性变形的脆性材料,它反映了材料的断裂抗力。符号为Rm(GB/T 228-1987旧国标规定抗拉强度符号为σb),单位为MPa。Metal mesh is a mesh structure made of metal materials (steel wire, iron wire and aluminum wire, etc.), and is mostly used for road blocking and animal fences. Tensile testing is required after the metal mesh is fabricated. Tensile strength is the critical value for the transition of metal from uniform plastic deformation to local concentrated plastic deformation, and is also the maximum bearing capacity of metal under static tensile conditions. Tensile strength is the resistance that characterizes the maximum uniform plastic deformation of the material. Before the tensile specimen is subjected to the maximum tensile stress, the deformation is uniform, but after it exceeds the maximum tensile stress, the metal begins to shrink, that is, concentrated deformation; for no (or small) brittle material with uniform plastic deformation, which reflects the fracture resistance of the material. The symbol is Rm (the old national standard of GB/T 228-1987 stipulates that the tensile strength symbol is σb), and the unit is MPa.
然而现在的金属网抗拉检测时,没有实际模拟现实抗拉情景,金属网手拉面积小,容易局部拉断,使得检测数据误差大,而且在牵拉贯穿中,金属网初步绷紧不易控制,使得初步数据误差大,综合造成最终数据误差大,不便于在实际使用时对用户进行准确的推广使用,甚至因使用不当造成经济损失,也给金属网公司的声誉造成影响。However, in the current tensile testing of metal mesh, there is no actual simulation of the actual tensile situation. The hand-pulling area of the metal mesh is small, and it is easy to be partially broken, which makes the detection data error large, and the initial tension of the metal mesh is difficult to control during the pulling and penetration. , which makes the initial data error large, and the final data error is large, which is inconvenient for users to accurately promote and use in actual use, and even economic losses due to improper use will also affect the reputation of the metal mesh company.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种金属网抗拉质量检测装置及其操作方法,本发明的凸块横切呈U形,且与凹槽相匹配,插块贯穿金属网主体与插孔相匹配,连杆的一端与档盘螺纹连接,档盘一端呈球面凸起,且档盘的另一端切面为金属网主体的五分之一至四分之一,限制盘的面向连接钢丝绳的一侧设置有缓冲弹簧,缓冲弹簧与连杆的内侧固定连接,且缓冲弹簧环绕限制盘均匀设置有六个,可以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a metal mesh tensile quality detection device and an operation method thereof. The convex block of the present invention has a U-shaped cross-section and is matched with the groove. One end of the connecting rod is threadedly connected with the gear plate, one end of the gear plate is spherically convex, and the other end of the gear plate has a cut surface that is one-fifth to one-quarter of the main body of the metal mesh, and the side of the limit plate facing the connection wire rope is set There are buffer springs, the buffer springs are fixedly connected with the inner side of the connecting rod, and six buffer springs are evenly arranged around the limiting disk, which can solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种金属网抗拉质量检测装置,包括固定机构、金属网主体、牵拉机构和牵拉驱动机构,还包括供电模块,供电模块给牵拉机构和牵拉驱动机构供电,固定机构的分别安装在牵拉驱动机构的上端一侧的两角,金属网主体的两端被固定机构夹紧固定,牵拉机构的一端贯穿金属网主体的中部,牵拉机构的另一端缠绕在牵拉驱动机构的中部。In order to achieve the above purpose, the present invention provides the following technical solutions: a metal mesh tensile quality detection device, comprising a fixing mechanism, a metal mesh main body, a pulling mechanism and a pulling driving mechanism, and also includes a power supply module, and the power supply module supplies the pulling mechanism. It is powered by the pulling drive mechanism, the fixing mechanism is installed on the two corners of the upper end side of the pulling drive mechanism, the two ends of the metal mesh body are clamped and fixed by the fixing mechanism, and one end of the pulling mechanism runs through the middle of the metal mesh body. The other end of the pulling mechanism is wrapped around the middle of the pulling driving mechanism.
进一步的,固定机构包括固定立杆、夹持立杆和手摇固定螺钉,固定立杆的下端与牵拉驱动机构固定焊接,夹持立杆通过对称的两个手摇固定螺钉与固定立杆螺纹连接。Further, the fixing mechanism includes a fixing pole, a clamping pole and a hand crank fixing screw, the lower end of the fixing pole is fixedly welded with the pulling drive mechanism, and the clamping pole is connected to the fixing pole through two symmetrical hand crank fixing screws. Threaded connection.
进一步的,固定立杆的两端对称贯穿开设有第一螺纹槽,位于第一螺纹槽之间的固定立杆设置有凸块,凸块的内侧依次开设有插孔,与固定立杆开设的第一螺纹槽向对应的夹持立杆开设有第二螺纹槽,位于第二螺纹槽之间的夹持立杆开设有凹槽,凹槽的内部设置有插块,凸块横切呈U形,且与凹槽相匹配,插块贯穿金属网主体与插孔相匹配。Further, the two ends of the fixed vertical rod are symmetrically provided with first threaded grooves, the fixed vertical rod located between the first threaded grooves is provided with a convex block, and the inner side of the convex block is sequentially opened with a socket, which is open with the fixed vertical rod. The first threaded groove is provided with a second threaded groove toward the corresponding clamping vertical rod, the clamping vertical rod located between the second threaded grooves is provided with a groove, and an insert block is arranged inside the groove, and the cross-section of the convex block is U It is shaped and matched with the groove, and the insert block runs through the metal mesh body to match the jack.
进一步的,牵拉机构包括档盘、连杆、连接钢丝绳、拉力传感器和牵引钢丝绳,连杆的一端与档盘螺纹连接,连杆的另一端包覆在连接钢丝绳一端,连接钢丝绳的另一端与拉力传感器的一端螺纹固定连接,拉力传感器的另一端与牵引钢丝绳的一端螺纹固定连接,牵引钢丝绳的另一端缠绕在牵拉驱动机构的中部,档盘一端呈球面凸起,且档盘的另一端切面为金属网主体的五分之一至四分之一。Further, the pulling mechanism includes a gear plate, a connecting rod, a connecting wire rope, a tension sensor and a pulling wire rope. One end of the tension sensor is screwed fixedly connected, the other end of the tension sensor is fixedly connected with one end of the traction wire rope, the other end of the traction wire rope is wrapped in the middle of the traction drive mechanism, one end of the gear plate is spherically convex, and the other end of the gear plate is The cut surface is one-fifth to one-quarter of the main body of the metal mesh.
进一步的,连接钢丝绳与连杆的连接端设置有限制盘,限制盘的面向连接钢丝绳的一侧设置有缓冲弹簧,缓冲弹簧与连杆的内侧固定连接,且缓冲弹簧环绕限制盘均匀设置有六个。Further, the connecting end of the connecting wire rope and the connecting rod is provided with a limiting disk, the side of the limiting disk facing the connecting wire rope is provided with a buffer spring, the buffer spring is fixedly connected with the inner side of the connecting rod, and the buffer spring is evenly arranged around the limiting disk with six indivual.
进一步的,牵拉驱动机构包括支撑箱和控制机构,控制机构设置在支撑箱的一侧,支撑箱的内部还包括伺服电机、主动齿轮、从动齿轮、转轴、第一轴承、第二轴承、收线桶和第三轴承。Further, the pulling drive mechanism includes a support box and a control mechanism, the control mechanism is arranged on one side of the support box, and the inside of the support box also includes a servo motor, a driving gear, a driven gear, a rotating shaft, a first bearing, a second bearing, Take-up barrel and third bearing.
进一步的,伺服电机安装在支撑箱的内腔下端,主动齿轮设置在伺服电机的输出端,主动齿轮与从动齿轮齿合连接,转轴依次固定贯穿第一轴承、从动齿轮、第二轴承、收线桶和第三轴承,第一轴承、第二轴承和第三轴承依次安装在支撑箱的内腔。Further, the servo motor is installed at the lower end of the inner cavity of the support box, and the driving gear is arranged at the output end of the servo motor. The wire take-up barrel and the third bearing, the first bearing, the second bearing and the third bearing are sequentially installed in the inner cavity of the support box.
进一步的,控制机构内部设置有控制模块,控制模块包括CPU处理模块和储存模块,CPU处理模块和储存模块电性连接,控制模块与显示模块电性连接,拉力传感器与伺服电机分别与控制模块电性连接。Further, a control module is arranged inside the control mechanism, the control module includes a CPU processing module and a storage module, the CPU processing module and the storage module are electrically connected, the control module is electrically connected with the display module, and the tension sensor and the servo motor are respectively electrically connected to the control module. sexual connection.
本发明提出的另一种技术方案:提供一种金属网抗拉质量检测装置的操作方法,包括以下步骤:Another technical solution proposed by the present invention provides an operation method of a metal mesh tensile quality detection device, comprising the following steps:
S1:将金属网主体的一端夹持在一侧的固定立杆和夹持立杆之间,再将金属网主体拉伸至绷紧状态,此时将金属网主体的另一端夹持在另一侧的固定立杆和夹持立杆之间,并将四个手摇固定螺钉旋转使得对应的固定立杆和夹持立杆夹紧至最大状态;S1: Clamp one end of the metal mesh body between the fixed pole and the clamping pole on one side, and then stretch the metal mesh body to a taut state. At this time, clamp the other end of the metal mesh body on the other side. Between the fixed pole and the clamping pole on one side, and rotate the four hand-operated fixing screws so that the corresponding fixed pole and clamping pole are clamped to the maximum state;
S2:然后将连杆贯穿金属网主体的中部,且与档盘螺纹连接,初步启动伺服电机,直到牵拉机构整体处于绷紧状态,停止伺服电机,记录此时的拉力数据;S2: Then run the connecting rod through the middle of the main body of the metal mesh, and connect it with the gear plate threadedly, start the servo motor initially, until the whole pulling mechanism is in a tight state, stop the servo motor, and record the tension data at this time;
S3:记录完毕后,再次启动伺服电机,在伺服电机的驱动作用下,带动牵拉机构将金属网主体向一侧缓慢拉伸;S3: After the recording is completed, start the servo motor again, and under the driving action of the servo motor, drive the pulling mechanism to slowly stretch the main body of the metal mesh to one side;
S4:此时操作员位于控制机构前,不停的观察拉力数据,且观察金属网主体的整体状态,直到金属网主体的任意部位出现撕裂,记录拉力数据,同时停止伺服电机;S4: At this time, the operator is in front of the control mechanism, keeps observing the tension data, and observes the overall state of the metal mesh body, until any part of the metal mesh body is torn, record the tension data, and stop the servo motor at the same time;
S5:取-张相同的金属网主体,重复S1-S5,记录每次的最大拉力值,每次需减去初始的拉力数据,最终的拉力数据求平均数,此时的平均数则为金属网主体最大抗拉额度数值。S5: Take one piece of the same metal mesh body, repeat S1-S5, record the maximum tensile force value each time, subtract the initial tensile force data each time, and calculate the average of the final tensile force data. The average value at this time is the metal The maximum tensile limit value of the main body of the net.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明提出的一种金属网抗拉质量检测装置的操作方法,凸块横切呈U形,且与凹槽相匹配,插块贯穿金属网主体与插孔相匹配,可初步将金属网主体进行贯穿固定,在测试过程中起到一定的反向拉扯作用,在手摇固定螺钉螺纹固定的配合下,U形的凸块再次将金属网主体夹紧在固定立杆和夹持立杆之间,与插块相配合,最大程度的提高金属网主体两端固定的稳固性,而且结构设计简单,制作成本低,便于推广。1. The operation method of a metal mesh tensile quality detection device proposed by the present invention, the cross-section of the convex block is U-shaped and matched with the groove, and the plug penetrates the main body of the metal mesh and matches the socket, which can initially remove the metal mesh. The main body of the mesh is penetrating and fixed, which plays a certain reverse pulling effect during the test process. With the cooperation of the screw thread fixing by the hand crank, the U-shaped bumps again clamp the main body of the metal mesh on the fixed pole and the clamping pole. The rods are matched with the insert blocks to maximize the fixing stability of the two ends of the metal mesh main body, and the structure design is simple, the production cost is low, and the promotion is convenient.
2.本发明提出的一种金属网抗拉质量检测装置的操作方法,档盘一端呈球面凸起,且档盘的另一端切面为金属网主体的五分之一至四分之一,可在牵拉档盘时,最大面积的与金属网主体接触,模拟现实中车辆撞击或较大型物体撞击金属网主体时的大概接触面,使得检测数据更加贴合实际使用抗拉数据,保证金属网主体最大抗拉数据的准确性。2. The operation method of a metal mesh tensile quality detection device proposed by the present invention, one end of the baffle plate is spherically convex, and the other end of the baffle plate has a cut surface of one-fifth to one-fourth of the main body of the metal mesh, which can be When the gear plate is pulled, the largest area is in contact with the main body of the metal mesh, simulating the approximate contact surface when a vehicle hits or a larger object hits the main body of the metal mesh in reality, so that the detection data is more in line with the actual tensile data, ensuring that the metal mesh The accuracy of the body's maximum tensile data.
3.本发明提出的一种金属网抗拉质量检测装置的操作方法,缓冲弹簧与连杆的内侧固定连接,且缓冲弹簧环绕限制盘均匀设置有六个,在进行金属网主体抗拉测试时,六个缓冲弹簧起到一定的缓冲作用,缓冲弹簧缓冲力,使得伺服电机初步牵引牵拉机构带动金属网主体绷紧时,便于控制和观察金属网主体绷紧状态,使得金属网主体不会过度牵拉,降低实验数据误差,进一步提高金属网主体最大抗拉数据的准确性。3. The operation method of a metal mesh tensile quality detection device proposed by the present invention, the buffer spring is fixedly connected to the inner side of the connecting rod, and six buffer springs are evenly arranged around the limit disk. When the metal mesh main body tensile test is performed , Six buffer springs play a certain buffering role, and the buffering force of the buffer springs makes it easy to control and observe the tightness of the metal mesh body when the servo motor initially pulls the pulling mechanism to drive the metal mesh body to tighten, so that the metal mesh body will not Excessive pulling reduces the error of experimental data and further improves the accuracy of the maximum tensile data of the metal mesh body.
附图说明Description of drawings
图1为本发明金属网抗拉质量检测装置的整体立体结构示意图;Fig. 1 is the overall three-dimensional structure schematic diagram of the metal mesh tensile quality detection device of the present invention;
图2为本发明金属网抗拉质量检测装置的固定立杆与夹持立杆立体立结构示意图;2 is a schematic diagram of a three-dimensional vertical structure of a fixed pole and a clamping pole of the metal mesh tensile quality detection device of the present invention;
图3为本发明金属网抗拉质量检测装置的固定机构夹持状态剖切结构示意图;FIG. 3 is a schematic cross-sectional view of the clamping state of the fixing mechanism of the metal mesh tensile quality detection device of the present invention;
图4为本发明金属网抗拉质量检测装置的牵拉机构拉伸状态结构示意图;FIG. 4 is a schematic structural diagram of the tension state of the pulling mechanism of the metal mesh tensile quality detection device of the present invention;
图5为本发明金属网抗拉质量检测装置的连杆与连接钢丝绳连接立体结构示意图;5 is a schematic diagram of the three-dimensional structure of the connection between the connecting rod and the connecting wire rope of the metal mesh tensile quality detection device of the present invention;
图6为本发明金属网抗拉质量检测装置的连杆与连接钢丝绳连接剖切结构示意图;FIG. 6 is a schematic diagram of the connection section of the connecting rod and the connecting wire rope of the metal mesh tensile quality detection device of the present invention;
图7为本发明金属网抗拉质量检测装置的牵拉驱动机构内部结构示意图;7 is a schematic diagram of the internal structure of the pulling drive mechanism of the metal mesh tensile quality detection device of the present invention;
图8为本发明金属网抗拉质量检测装置的拉力显示模块结构示意图。FIG. 8 is a schematic structural diagram of the tensile force display module of the metal mesh tensile quality detection device of the present invention.
图中:1、固定机构;11、固定立杆;111、第一螺纹槽;112、凸块;113、插孔;12、夹持立杆;121、第二螺纹槽;122、凹槽;123、插块;13、手摇固定螺钉;2、金属网主体;3、牵拉机构;31、档盘;32、连杆;33、连接钢丝绳;331、限制盘;332、缓冲弹簧;34、拉力传感器;35、牵引钢丝绳;4、牵拉驱动机构;41、支撑箱;42、控制机构;421、控制模块;422、CPU处理模块;423、储存模块;424、显示模块;43、伺服电机;44、主动齿轮;45、从动齿轮;46、转轴;47、第一轴承;48、第二轴承;49、收线桶;410、第三轴承。In the figure: 1. Fixing mechanism; 11. Fixed pole; 111, First thread groove; 112, Bump; 113, Jack; 12, Clamping pole; 123, insert block; 13, hand crank fixing screw; 2, metal mesh body; 3, pulling mechanism; 31, stop plate; 32, connecting rod; 33, connecting wire rope; 331, limit plate; 332, buffer spring; 34 , tension sensor; 35, traction wire rope; 4, traction drive mechanism; 41, support box; 42, control mechanism; 421, control module; 422, CPU processing module; 423, storage module; 424, display module; 43, servo Motor; 44, driving gear; 45, driven gear; 46, shaft; 47, first bearing; 48, second bearing; 49, take-up barrel; 410, third bearing.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参阅图1和8,一种金属网抗拉质量检测装置,包括固定机构1、金属网主体2、牵拉机构3和牵拉驱动机构4,还包括供电模块5,供电模块5给牵拉机构3和牵拉驱动机构4供电,固定机构1的分别安装在牵拉驱动机构4的上端一侧的两角,金属网主体2的两端被固定机构1夹紧固定,牵拉机构3的一端贯穿金属网主体2的中部,牵拉机构3的另一端缠绕在牵拉驱动机构4的中部。Referring to Figures 1 and 8, a metal mesh tensile quality detection device includes a fixing mechanism 1, a
参阅图2-3,一种金属网抗拉质量检测装置,固定机构1包括固定立杆11、夹持立杆12和手摇固定螺钉13,固定立杆11的下端与牵拉驱动机构4固定焊接,夹持立杆12通过对称的两个手摇固定螺钉13与固定立杆11螺纹连接,固定立杆11的两端对称贯穿开设有第一螺纹槽111,位于第一螺纹槽111之间的固定立杆11设置有凸块112,凸块112的内侧依次开设有插孔113,与固定立杆11开设的第一螺纹槽111向对应的夹持立杆12开设有第二螺纹槽121,位于第二螺纹槽121之间的夹持立杆12开设有凹槽122,凹槽122的内部设置有插块123,凸块112横切呈U形,且与凹槽122相匹配,插块123贯穿金属网主体2与插孔113相匹配,可初步将金属网主体2进行贯穿固定,在测试过程中起到一定的反向拉扯作用,在手摇固定螺钉13螺纹固定的配合下,U形的凸块112再次将金属网主体2夹紧在固定立杆11和夹持立杆12之间,与插块123相配合,最大程度的提高金属网主体2两端固定的稳固性,而且结构设计简单,制作成本低,便于推广。2-3, a metal mesh tensile quality detection device, the fixing mechanism 1 includes a
参阅图4-5,一种金属网抗拉质量检测装置,牵拉机构3包括档盘31、连杆32、连接钢丝绳33、拉力传感器34和牵引钢丝绳35,连杆32的一端与档盘31螺纹连接,连杆32的另一端包覆在连接钢丝绳33一端,连接钢丝绳33的另一端与拉力传感器34的一端螺纹固定连接,拉力传感器34的另一端与牵引钢丝绳35的一端螺纹固定连接,牵引钢丝绳35的另一端缠绕在牵拉驱动机构4的中部,档盘31一端呈球面凸起,且档盘31的另一端切面为金属网主体2的五分之一至四分之一,可在牵拉档盘31时,最大面积的与金属网主体2接触,模拟现实中车辆撞击或较大型物体撞击金属网主体2时的大概接触面,使得检测数据更加贴合实际使用抗拉数据,保证金属网主体2最大抗拉数据的准确性。4-5, a metal mesh tensile quality detection device, the pulling
参阅图6,一种金属网抗拉质量检测装置,连接钢丝绳33与连杆32的连接端设置有限制盘331,限制盘331的面向连接钢丝绳33的一侧设置有缓冲弹簧332,缓冲弹簧332与连杆32的内侧固定连接,且缓冲弹簧332环绕限制盘331均匀设置有六个,在进行金属网主体2抗拉测试时,六个缓冲弹簧332起到一定的缓冲作用,缓冲弹簧332缓冲力,使得伺服电机43初步牵引牵拉机构3带动金属网主体2绷紧时,便于控制和观察金属网主体2绷紧状态,使得金属网主体2不会过度牵拉,降低实验数据误差,进一步提高金属网主体2最大抗拉数据的准确性。6, a metal mesh tensile quality detection device, the connecting end of the connecting
参阅图4和7-8,一种金属网抗拉质量检测装置,牵拉驱动机构4包括支撑箱41和控制机构42,控制机构42设置在支撑箱41的一侧,支撑箱41的内部还包括伺服电机43、主动齿轮44、从动齿轮45、转轴46、第一轴承47、第二轴承48、收线桶49和第三轴承410,伺服电机43安装在支撑箱41的内腔下端,主动齿轮44设置在伺服电机43的输出端,主动齿轮44与从动齿轮45齿合连接,转轴46依次固定贯穿第一轴承47、从动齿轮45、第二轴承48、收线桶49和第三轴承410,第一轴承47、第二轴承48和第三轴承410依次安装在支撑箱41的内腔,控制机构42内部设置有控制模块421,控制模块421包括CPU处理模块422和储存模块423,CPU处理模块422和储存模块423电性连接,控制模块421与显示模块424电性连接,拉力传感器34与伺服电机43分别与控制模块421电性连接,CPU处理模块422、储存模块423、拉力传感器34、伺服电机43和显示模块424均为现有技术可以实现,例如:拉力传感器34的型号为TZ02、CPU处理模块422的型号为4210H等。4 and 7-8, a metal mesh tensile quality detection device, the pulling
为了更好的展现金属网抗拉的操作方法流程,本实施例现提出一种金属网抗拉质量检测装置的操作方法,包括以下步骤:In order to better demonstrate the operation method flow of the tensile strength of the metal mesh, the present embodiment now proposes an operation method of the tensile quality detection device of the metal mesh, which includes the following steps:
步骤一:将金属网主体2的一端夹持在一侧的固定立杆11和夹持立杆12之间,再将金属网主体2拉伸至绷紧状态,此时将金属网主体2的另一端夹持在另一侧的固定立杆11和夹持立杆12之间,并将四个手摇固定螺钉13旋转使得对应的固定立杆11和夹持立杆12夹紧至最大状态;Step 1: Clamp one end of the metal mesh
步骤二:然后将连杆32贯穿金属网主体2的中部,且与档盘31螺纹连接,初步启动伺服电机43,直到牵拉机构3整体处于绷紧状态,停止伺服电机43,记录此时的拉力数据;Step 2: The connecting
步骤三:记录完毕后,再次启动伺服电机43,在伺服电机43的驱动作用下,带动牵拉机构3将金属网主体2向一侧缓慢拉伸;Step 3: After the recording is completed, start the
步骤四:此时操作员位于控制机构42前,不停的观察拉力数据,且观察金属网主体2的整体状态,直到金属网主体2的任意部位出现撕裂,记录拉力数据,同时停止伺服电机43;Step 4: At this time, the operator is located in front of the
步骤五:取3-5张相同的金属网主体2,重复步骤一-步骤五,记录每次的最大拉力值,每次需减去初始的拉力数据,最终的拉力数据求平均数,此时的平均数则为金属网主体2最大抗拉额度数值。Step 5: Take 3-5 pieces of the same
综上所述:本发明金属网抗拉质量检测装置及其操作方法,包括固定机构1、金属网主体2、牵拉机构3和牵拉驱动机构4,还包括供电模块5,凸块112横切呈U形,且与凹槽122相匹配,插块123贯穿金属网主体2与插孔113相匹配,可初步将金属网主体2进行贯穿固定,在测试过程中起到一定的反向拉扯作用,在手摇固定螺钉13螺纹固定的配合下,U形的凸块112再次将金属网主体2夹紧在固定立杆11和夹持立杆12之间,与插块123相配合,最大程度的提高金属网主体2两端固定的稳固性,而且结构设计简单,制作成本低,便于推广,档盘31一端呈球面凸起,且档盘31的另一端切面为金属网主体2的五分之一至四分之一,可在牵拉档盘31时,最大面积的与金属网主体2接触,模拟现实中车辆撞击或较大型物体撞击金属网主体2时的大概接触面,使得检测数据更加贴合实际使用抗拉数据,保证金属网主体2最大抗拉数据的准确性,缓冲弹簧332与连杆32的内侧固定连接,且缓冲弹簧332环绕限制盘331均匀设置有六个,在进行金属网主体2抗拉测试时,六个缓冲弹簧332起到一定的缓冲作用,缓冲弹簧332缓冲力,使得伺服电机43初步牵引牵拉机构3带动金属网主体2绷紧时,便于控制和观察金属网主体2绷紧状态,使得金属网主体2不会过度牵拉,降低实验数据误差,进一步提高金属网主体2最大抗拉数据的准确性。To sum up, the metal mesh tensile quality detection device and its operation method of the present invention include a fixing mechanism 1, a metal mesh
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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