CN111765485A - Horizontal slag cooler - Google Patents

Horizontal slag cooler Download PDF

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Publication number
CN111765485A
CN111765485A CN202010781776.7A CN202010781776A CN111765485A CN 111765485 A CN111765485 A CN 111765485A CN 202010781776 A CN202010781776 A CN 202010781776A CN 111765485 A CN111765485 A CN 111765485A
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CN
China
Prior art keywords
sealing
fixed
pipe
housing
shell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010781776.7A
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Chinese (zh)
Inventor
朱书成
吕艳伍
王希彬
王永兴
李长波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Longcheng Coal Comprehensive Utilization Co ltd
Henan Dragon Into Coal Technology Co ltd
Original Assignee
Hebei Longcheng Coal Comprehensive Utilization Co ltd
Henan Dragon Into Coal Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Longcheng Coal Comprehensive Utilization Co ltd, Henan Dragon Into Coal Technology Co ltd filed Critical Hebei Longcheng Coal Comprehensive Utilization Co ltd
Priority to CN202010781776.7A priority Critical patent/CN111765485A/en
Priority to PCT/CN2020/113761 priority patent/WO2022027770A1/en
Publication of CN111765485A publication Critical patent/CN111765485A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers

Abstract

The invention provides a horizontal slag cooler, and relates to the technical field of slag coolers. The automatic feeding device comprises a shell, a feeding mechanism, a first sealing mechanism, a discharging mechanism, a water cooling mechanism and a second sealing mechanism. The shell comprises a fixed shell and an axial moving shell which are coaxially arranged. The feeding mechanism is connected to one end of the axial moving shell and is used for inputting materials into the fixed shell; the discharging mechanism comprises a discharging pipe and a discharging structure, the discharging pipe is fixedly connected to one end, far away from the feeding mechanism, of the fixed shell, and the discharging structure is in running fit with the discharging pipe and is used for receiving materials output from the discharging pipe; the water cooling mechanism comprises a water inlet pipe and a water outlet pipe sleeved outside the water inlet pipe; the first sealing mechanism is connected with the axial moving shell and the feeding mechanism; the second sealing mechanism is connected with the discharging structure, the discharging pipe and the water outlet pipe. This horizontal cold sediment machine can realize better sealed, water-cooling effect, reduces the probability that the material was revealed.

Description

Horizontal slag cooler
Technical Field
The invention relates to the field of slag coolers, in particular to a horizontal slag cooler.
Background
The general slag cooler mainly cools slag formed by burning coal such as a boiler and the like, and converts the slag into solid low-temperature slag through heat exchange. The simple labyrinth seal is adopted for the sealing of the slag cooler because excessive dust does not exist, but the labyrinth seal of the slag cooler for the coal dust discharged after the dust removal of the pyrolysis coal is far from meeting the requirement, so that a large amount of black coal dust is discharged, and the black coal dust is discharged from the labyrinth seal to ignite fire, thereby causing great threat to safety and environmental protection and urgently requiring the strictly sealed slag cooler.
In view of this, the present application is specifically made.
Disclosure of Invention
The invention aims to provide a horizontal slag cooler to solve the technical problem.
The application can be realized as follows:
the application provides a horizontal cold sediment machine, it includes casing, feed mechanism, first sealing mechanism, discharge mechanism, water-cooling mechanism and second sealing mechanism.
The housing includes a fixed housing and an axially movable housing that are coaxially disposed, the axially movable housing being movable relative to the fixed housing in an axial direction of the fixed housing.
The feeding mechanism is connected to one end of the axial moving shell and is used for inputting materials into the fixed shell; discharge mechanism includes discharging pipe and ejection of compact structure, and discharging pipe fixed connection is in the one end of keeping away from feed mechanism of fixed casing, and ejection of compact structure and discharging pipe normal running fit are used for accepting the material of following the discharging pipe output.
The water cooling mechanism comprises a water inlet pipe and a water outlet pipe sleeved outside the water inlet pipe, and the water outlet pipe is sleeved outside the water outlet pipe.
The first sealing mechanism is connected with the axial moving shell and the feeding mechanism and is used for sealing a gap between the feeding mechanism and the axial moving shell.
The second sealing mechanism is connected with the discharging structure, the discharging pipe and the water outlet pipe and is used for sealing gaps among the discharging pipe, the water outlet pipe and the discharging structure.
Optionally, the water-cooling mechanism still includes a plurality of condenser tubes of setting in fixed casing, and a plurality of condenser tubes distribute along the axial of fixed casing, and fixed casing is close to the fixed first fixed plate that is provided with of feed mechanism's one end, and fixed casing is close to the fixed second fixed plate that is provided with of discharge mechanism's one end, and every condenser tube's one end all with first fixed plate fixed sealing connection, the other end all with second fixed plate fixed sealing connection, condenser tube all communicates with inlet tube and outlet pipe.
Optionally, the plurality of cooling water pipes includes a cooling water inlet pipe for inlet of cooling water and a cooling water outlet pipe for outlet of cooling water.
The water cooling mechanism further comprises a floating tube box and a fixed tube box, the floating tube box is fixedly connected with the first fixed plate, and the fixed tube box is fixedly connected with the second fixed plate.
The outlet of the cooling water inlet pipe is communicated with the inlet of the cooling water outlet pipe through the floating pipe box.
The fixed pipe box comprises a water inlet cavity and a water outlet cavity, the water inlet pipe is communicated with the cooling water inlet pipe through the water inlet cavity, and the water outlet pipe is communicated with the cooling water outlet pipe through the water outlet cavity.
Optionally, the floating box and the first fixing plate are fixedly connected with the axially movable housing.
The fixed pipe box and the second fixed plate are fixedly connected with one end of the fixed shell far away from the axial moving shell.
Optionally, the horizontal slag cooler further comprises a pressing sealing mechanism, and the pressing sealing mechanism is arranged at the joint of the fixed shell and the axial moving shell and used for sealing a gap between the fixed shell and the axial moving shell.
Optionally, one end of the axially movable housing close to the fixed housing is accommodated in the fixed housing and is in clearance fit with the fixed housing, and the compression sealing mechanism includes a first sealing ring, a compression structure fixed on the outer wall of the fixed housing, and a piston ring fixed on the outer wall of the axially movable housing.
The compressing structure is provided with an annular chamber, and the first sealing ring is accommodated in the annular chamber.
Part of the piston ring is located in the annular chamber and abuts against the first seal ring located in the annular chamber.
The compressing structure is connected with the piston ring through a fastener so as to adjust the compression of the first sealing ring.
Optionally, one end of the axially movable housing, which is close to the fixed housing, is provided with a guide groove, one end of the fixed housing, which is close to the axially movable housing, is provided with a guide key, the guide key is slidably disposed in the guide groove along the axial direction, and the fixed housing is configured to transmit the rotational motion to the axially movable housing through the cooperation of the guide key and the guide groove.
Optionally, a reinforcing ring is disposed on the inner wall of the axially movable housing, and the reinforcing ring corresponds to the position of the guide key.
Optionally, the first cylinder is hermetically welded on the shell of the feeding mechanism.
The first sealing mechanism comprises a shifting lever, a shifting fork, a first end face gland, a second end face gland, a spacer ring and two second sealing rings.
The shifting rod is fixed on the axial movement shell, the shifting fork is fixedly connected with the shifting rod, the first end face gland is fixedly connected with the shifting fork, the first end face gland is connected with the second end face gland, the first end face gland and the second end face gland are in sealing contact with the outer wall of the first barrel body, a sealing cavity is formed between the first end face gland and the second end face gland, the spacer ring is arranged in the sealing cavity, the two second sealing rings are located in the sealing cavity and are separated by the spacer ring, and the spacer ring and the two second sealing rings are in sealing contact with the outer wall of the first barrel body.
Optionally, a second cylinder is further fixed on the axially movable housing, and the first cylinder is sleeved with the second cylinder.
The first sealing mechanism further comprises a flexible sealing ring, the first barrel is sleeved with the flexible sealing ring, one end of the flexible sealing ring is fixedly connected with the first end face pressure cover, and the other end of the flexible sealing ring is fixedly connected with the second barrel.
Optionally, the second sealing mechanism comprises a first sealing element, a sealing connector and a second sealing element connected in sequence.
The first sealing element is arranged on the discharging pipe, the second sealing element is arranged on the water outlet pipe, and the sealing connecting piece is arranged on the discharging structure.
Optionally, the first sealing member and the second sealing member are made of rubber, and more preferably made of silicon rubber or fluorine rubber.
Optionally, at least one of the first seal and the second seal is "V" shaped.
Optionally, the horizontal slag cooler further comprises a supporting mechanism for supporting the fixed shell.
Optionally, the horizontal slag cooler further comprises a rotating mechanism connected with the fixed shell for driving the fixed shell to rotate.
The application has the advantages that:
the feeding mechanism sends the material into the fixed shell, and the material in the fixed shell is cooled under the action of the water cooling mechanism. The cooled material is output through the discharging mechanism, the region acted by the feeding mechanism and the axially moving shell is sealed under the action of the first sealing mechanism, and the region acted by the discharging mechanism and the water cooling mechanism is sealed under the action of the second sealing mechanism. When the material is the coal dust that comes out after the pyrolysis coal removes dust, it can realize sealing in the stricter meaning when cooling down through the horizontal cold sediment machine that this application provided, has positive meaning to safety and environmental protection, and the same reason has safety and environmental protection to similar likepowder cooling equally. The fixed shell and the axial moving shell which are coaxially arranged can generate displacement along with the expansion and contraction of the fixed shell and the cooling water pipe, and the cooling water pipe deformation caused by the expansion and contraction of the fixed shell and the cooling water pipe which are inconsistent is eliminated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a horizontal slag cooler provided in an embodiment of the present application;
FIG. 2 is a schematic structural view of a front end portion of the horizontal slag cooler of FIG. 1;
FIG. 3 is a schematic structural view of a rear end portion of the horizontal slag cooler of FIG. 1;
fig. 4 is a schematic structural diagram of a fixed tube box of the horizontal slag cooler in fig. 1.
Icon: 100-horizontal slag cooler; 1-a shell; 11-a stationary housing; 111-a guide key; 112-a viewing aperture; 12-axially moving the housing; 121-a reinforcement ring; 122-a guide groove; 2-a feeding mechanism; 21-a first cylinder; 22-an annular plate; 23-a second cylinder; 3-a discharging mechanism; 31-a discharge pipe; 32-a discharge structure; 321-a discharge hole; 4-a support mechanism; 5-a rotating mechanism; 6-a water cooling mechanism; 60-rotary cooling joints; 601-a water inlet; 602-water outlet; 61-a water inlet pipe; 611-water inlet channel; 62-water outlet pipe; 621-water outlet channel; 63-a cooling water pipe; 64-a float box; 65-fixed tube box; 651-water dividing plate; 652-a water inlet chamber; 653 — a water outlet chamber; 66-a first fixing plate; 661-first fixing hole; 67-a second fixation plate; 671-second fixing hole; 68-flange plate; 681-mounting grooves; 7-a first sealing mechanism; 71-a deflector rod; 72-a shifting fork; 73-a first end face gland; 74-second end face gland; 75-spacer ring; 76-a second seal ring; 77-a flexible sealing ring; 78-lubricating the slide; 79-a breather pipe; 8-a second sealing mechanism; 81-a first seal; 82-a second seal; 83-a sealing link; 9-pressing the sealing mechanism; 91-a first sealing ring; 92-a compression structure; 921 — an annular chamber; 93-piston rings.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Examples
Referring to fig. 1 to 4, the present embodiment provides a horizontal slag cooler 100, which includes a housing 1, a feeding mechanism 2, a discharging mechanism 3, a water cooling mechanism 6, a first sealing mechanism 7, a second sealing mechanism 8, a pressing sealing mechanism 9, and the like.
Further, it also includes a support mechanism 4 and a rotation mechanism 5.
By reference, the feeding mechanism 2, the first sealing mechanism 7 and the like can be understood as the front end part of the horizontal slag cooler 100, the shell 1, the supporting mechanism 4, the rotating mechanism 5 and the like can be understood as the middle part of the horizontal slag cooler 100, and the discharging mechanism 3, the second sealing mechanism 8 and the like can be understood as the rear end part of the horizontal slag cooler 100.
That is, fig. 1 shows the entirety of the horizontal slag cooler 100 provided in the present application, fig. 2 shows the front end portion of the horizontal slag cooler 100 provided in the present application, and fig. 3 shows the rear end portion of the horizontal slag cooler 100 provided in the present application.
In the present application, the housing 1 includes a fixed housing 11 and an axially movable housing 12, the fixed housing 11 and the axially movable housing 12 are distributed in an axial direction, and the axially movable housing 12 is movable relative to the fixed housing 11 in the axial direction. Thereby, the entire housing 1 can be changed in length in its axial direction.
In some embodiments, the length of the stationary housing 11 is much greater than the length of the axially movable housing 12, for example, the stationary housing 11 is 22 meters long and the axially movable housing 12 is 1 meter long.
In this embodiment, one end of the axially movable housing 12 is inserted into the fixed housing 11, and a clearance fit is formed between the outer wall of the inserted end and the inner wall of the fixed housing 11.
The support mechanism 4 is for supporting the housing 1. As a reference, the supporting mechanism 4 includes a supporting body and a roller, the supporting body is used for being fixed on the ground, the roller is rotatably disposed on the supporting body, and the roller is in rolling fit with the casing 1 to support the casing 1.
The rotation mechanism 5 is used to drive the housing 1 to rotate. The rotating mechanism 5 transmits power to the shell 1 to drive the shell 1 to rotate so as to realize the autorotation of the shell 1.
The feeding mechanism 2 is connected to one end of the axially movable housing 12, and the feeding mechanism 2 is used for feeding materials into the fixed housing 11.
The first sealing mechanism 7 is connected with the axially moving housing 12 and the feeding mechanism 2 for sealing a gap between the feeding mechanism 2 and the axially moving housing 12, in particular, wherein the first sealing mechanism 7 and the feeding mechanism 2 are relatively rotated and in sealing contact.
Discharge mechanism 3 includes discharging pipe 31 and ejection of compact structure 32, and discharging pipe 31 fixed connection is in the other end of fixed casing 11 (also keep away from the one end of feed mechanism 2), and rotates along with fixed casing 11, and discharging pipe 31 is used for accepting the material of following fixed casing 11 output, and ejection of compact structure 32 and discharging pipe 31 normal running fit, and ejection of compact structure 32 is used for accepting the material of following discharging pipe 31 output. The bottom end of the discharging structure 32 is provided with a discharging hole 321 for discharging.
The water cooling mechanism 6 is used for cooling the materials in the fixed shell 11, the water cooling mechanism 6 comprises a rotary cooling joint 60, a water inlet pipe 61 and a water outlet pipe 62 sleeved outside the water inlet pipe 61, the water outlet pipe 31 is sleeved outside the water outlet pipe 62, and the water inlet pipe 61 and the water outlet pipe 62 rotate along with the fixed shell 11. Correspondingly, the water inlet pipe 61 is provided with a water inlet channel 611, the water outlet pipe 62 is provided with a water outlet channel 621, the rotary cooling joint 60 is provided with a water inlet 601 correspondingly communicated with the water inlet channel 611 and a water outlet 602 correspondingly communicated with the water outlet channel 621, and the rotary cooling joint 60 is rotatably connected with the water outlet pipe 62 and the water inlet pipe 61. The water inlet pipe 61 and the water outlet pipe 62 are preferably circular pipes and are concentrically arranged.
The second sealing mechanism 8 is connected with the discharging structure 32, the discharging pipe 31 and the water outlet pipe 62 to seal gaps among the discharging pipe 31, the water outlet pipe 62 and the discharging structure 32. In reference, the second sealing mechanism 8 rotates relative to the discharging pipe 31 and the water outlet pipe 62, and the second sealing mechanism 8 is in sealing contact with the discharging pipe 31 and the water outlet pipe 62.
From this, support fixed casing 11 through supporting mechanism 4, it is rotatory to drive fixed casing 11 through rotary mechanism 5, can be so that fixed casing 11 rotation, and feed mechanism 2 sends the material into fixed casing 11 in, and the material in the fixed casing 11 realizes cooling under the effect of water-cooling mechanism 6. The cooled material is output through the discharging mechanism 3, the area of the feeding mechanism 2 acting with the axial movement shell 12 is sealed under the action of the first sealing mechanism 7, and the area of the discharging mechanism 3 acting with the water cooling mechanism 6 is sealed under the action of the second sealing mechanism 8. When the material is the coal dust that comes out after the pyrolysis coal removes dust, it cools off through the horizontal cold sediment machine 100 that this application provided, can realize sealed in the stricter meaning, has positive meaning to safety and environmental protection, and the same reason has safety and environmental protection to similar likepowder cooling equally.
In this embodiment, the water cooling mechanism 6 further includes a plurality of cooling water pipes 63 disposed in the fixed housing 11, the plurality of cooling water pipes 63 are distributed along the axial direction of the fixed housing 11, the fixed housing 11 is provided with a first fixing plate 66 near the one end of the feeding mechanism 2, the fixed housing 11 is provided with a second fixing plate 67 near the one end of the discharging mechanism 3, one end of each cooling water pipe 63 is fixedly and sealingly connected to the first fixing plate 66, the other end is fixedly and sealingly connected to the second fixing plate 67, and the cooling water pipes 63 are communicated with the water inlet pipe 61 and the water outlet pipe 62.
The first fixing plate 66 is provided with a first fixing hole 661, and the second fixing plate 67 is provided with a second fixing hole 671, and specifically, both ends of the cooling water pipe 63 are hermetically connected with the first fixing hole 661 and the second fixing hole 671, respectively. Generally, a cooling water pipe 63 is provided corresponding to a first fixing hole 661 and a second fixing hole 671. In specific implementation, the number of the cooling water pipes 63 is not limited, and may be, for example, 50, 60, 100, 200, 300, or the like.
In a specific embodiment, the number of the cooling water pipes 63 is 294, and each cooling water pipe 63 is a seamless steel pipe with a diameter of phi 32 x 3.5.
In the present embodiment, the plurality of cooling water pipes 63 include a cooling water inlet pipe(s) for inlet of cooling water and a cooling water outlet pipe(s) for outlet of cooling water. That is, among the plurality of cooling water pipes 63, a part of the cooling water pipes 63 function as water inlet, and a part of the cooling water pipes 63 function as water outlet.
The water cooling mechanism 6 further includes a floating box 64 and a fixed box 65, the floating box 64 is fixedly connected to a first fixed plate 66, and the fixed box 65 is fixedly connected to a second fixed plate 67. The outlet of the cooling inlet water pipe communicates with the inlet of the cooling outlet water pipe via a float chamber box 64. The fixed pipe box 65 includes a water inlet cavity 652 and a water outlet cavity 653, the water inlet pipe 61 is communicated with the cooling water inlet pipe through the water inlet cavity 652, and the water outlet pipe 62 is communicated with the cooling water outlet pipe through the water outlet cavity 653. Preferably, the inlet chamber 652 is spaced from the outlet chamber 653.
In other words, after entering the water inlet channel 611, the cooling water sequentially passes through the water inlet chamber 652 of the fixed tube box 65, the inlet of the cooling water inlet pipe, and the outlet of the cooling water inlet pipe and then enters the floating tube box 64, the primary cooling of the fixed housing 11 is realized in the process, the cooling water entering the floating water tank immediately passes through the inlet of the cooling water outlet pipe, and the outlet of the cooling water inlet pipe and then enters the water outlet chamber 653 of the fixed tube box 65, the secondary cooling of the fixed housing 11 is realized in the process, and then the cooling water enters the water outlet channel 621 and then is discharged through the water outlet 602.
Optionally, the inlet chamber 652 and the outlet chamber 653 of the fixed tube box 65 are separated by a water diversion plate 651 disposed therein. Optionally, the number of the diversion plates 651 is 2-8, and an even number is generally selected, such as 2, 4, 6, or 8. Referring to fig. 4, in the present embodiment, the number of the water diversion plates 651 is six, and the chamber in the fixed tube box 65 is divided into 3 water inlet chambers 652 and 3 water outlet chambers 653, so as to facilitate the relative uniformity of the material cooling.
In this embodiment, the float box 64 and the first fixing plate 66 are fixedly connected to the axially movable housing 12. The fixed tube box 65 and the second fixed plate 67 are fixedly connected to one end of the fixed housing 11 away from the axially movable housing 12.
With the above arrangement, in the cooling down process of the housing 1 by the cooling water pipe 63, when thermal expansion occurs, the axial displacement of the axially movable housing 12 and the fixed housing 11 can occur relatively, whereby deformation caused by the expansion can be canceled when thermal expansion occurs. It should be noted that when the cooling water pipe 63 is deformed, for example, bent, the cooling effect is greatly reduced, and the service life is greatly reduced. Therefore, by this arrangement, the cooling effect and the service life of the cooling water pipe 63 can be greatly improved. Meanwhile, when the shell 1 is installed, various plate bodies need to be fixed in a welding mode, through the arrangement, the probability of crack water leakage caused by the fact that expansion caused by heat and contraction caused by welding finally can be reduced, if crack water leakage occurs, leaked water can be rapidly vaporized, accidents can occur, and equipment and personal safety can be possibly damaged.
In this embodiment, the horizontal slag cooler 100 further includes a pressing and sealing mechanism 9, and the pressing and sealing mechanism 9 is disposed at a connection position between the fixed shell 11 and the axially moving shell 12, and is used for sealing a gap between the fixed shell 11 and the axially moving shell 12. By pressing the sealing mechanism 9, the sealing property can be ensured there.
Specifically, one end of the axially movable housing 12 close to the fixed housing 11 is accommodated in the fixed housing 11 and is in clearance fit with the fixed housing 11, and the pressing and sealing mechanism 9 includes a first sealing ring 91, a pressing structure 92 fixed on the outer wall of the fixed housing 11, and a piston ring 93 fixed on the outer wall of the axially movable housing 12. The hold-down structure 92 defines an annular chamber 921, and the first seal ring 91 is received in the annular chamber 921. A portion of the piston ring 93 is located within the annular chamber 921 and abuts the first seal ring 91 located within the annular chamber 921. The compressing structure 92 is connected with the piston ring 93 through a fastener to adjust the compression of the first sealing ring 91.
In a specific embodiment, the first sealing ring 91 may be a graphite packing, and the graphite packing has relatively better high temperature resistance.
In this embodiment, a guide groove 122 is disposed at one end of the axially moving housing 12 close to the fixed housing 11, a guide key 111 is disposed at one end of the fixed housing 11 close to the axially moving housing 12, the guide key 111 is slidably disposed in the guide groove 122 along the axial direction, and the fixed housing 11 is configured to transmit the rotation motion to the axially moving housing 12 through the cooperation of the guide key 111 and the guide groove 122. In this embodiment, the support mechanism 4 and the rotation mechanism 5 both directly act on the fixed housing 11, and the power can be transmitted to the axially movable housing 12 through the guide groove 122 and the guide key 111.
Alternatively, the guide slots 122 are evenly distributed about the circumference of the axially movable housing 12 by 2-8. Preferably, 6 guide keys 111 and 6 guide key 111 slots are selected, so that the transmission torque is satisfied, and the transmission torque is not excessive. The length of the guide key 111 is smaller than the length of the guide groove 122, the guide key 111 is in clearance fit with the guide groove 122 in the width direction, for example, 0.1mm, and a clearance of 1-3 mm, preferably 2-3 mm, and more preferably 2mm is left between the guide key 111 and the depth of the guide groove 122. The arrangement of the guide key 111 and the guide groove 122 not only allows the axial moving housing 12 and the fixed housing 11 to be guided and slid in the axial direction, but more importantly, transmits the rotation motion from the fixed housing 11 to the axial moving housing 12 for rotation together.
In this embodiment, a reinforcing ring 121 is disposed on the inner wall of the axially movable housing 12, and the reinforcing ring 121 corresponds to the position of the guide key 111. The reinforcing ring 121 is welded to the axially movable housing 12, and the reinforcing ring 121 can reinforce the end of the axially movable housing 12.
In this embodiment, the first cylinder 21 is welded to the housing of the feeding mechanism 2 in a sealing manner. The first sealing mechanism 7 includes a shift lever 71, a shift fork 72, a first end-face gland 73, a second end-face gland 74, a spacer ring 75, and two second sealing rings 76. The shifting rod 71 is fixed on the axially moving shell 12, the shifting fork 72 is fixedly connected with the shifting rod 71, the first end face gland 73 is fixedly connected with the shifting fork 72, the first end face gland 73 is connected with the second end face gland 74, the first end face gland 73 and the second end face gland 74 are in sealing contact with the outer wall of the first cylinder 21, a sealing cavity is formed between the first end face gland 73 and the second end face gland 74, the spacer ring 75 is arranged in the sealing cavity, the two second sealing rings 76 are located in the sealing cavity and separated by the spacer ring 75, and the spacer ring 75 and the two second sealing rings 76 are in sealing contact with the outer wall of the first cylinder 21.
In particular, the first cylinder 21 is hermetically welded to the housing of the feed mechanism 2 by means of an annular plate 22. Optionally, the second seal 76 is a lip-shaped rubber seal.
The inventor finds that the temperature of the coal dust discharged after pyrolysis dedusting is only about 450 ℃, the density of the coal dust is relatively low, the hot break is relatively low, the temperature difference between the inlet temperature and the outlet temperature of the cooling water of the slag cooler is small, and generally does not exceed 30 ℃, so that the utilization rate of the heat energy of the heat exchange generated water is not high, and the problem of scale generated by the used cooling water is difficult to solve.
In this embodiment, the axially moving casing 12 is further fixed with a second cylinder 23, and the first cylinder 21 is sleeved on the second cylinder 23. The first sealing mechanism 7 further comprises a flexible sealing ring 77, the first cylinder 21 is sleeved with the flexible sealing ring 77, one end of the flexible sealing ring 77 is fixedly connected with the first end face pressure cover 73, and the other end of the flexible sealing ring 77 is fixedly connected with the second cylinder 23.
Specifically, a flange 68 is connected to an end portion of the axially movable housing 12, the flange 68 is provided with a mounting groove 681, and one end of the second cylinder 23 is fitted into the mounting groove 681 and fixed and sealed by welding. The driver 71 is also fixed to the flange 68. During operation, the rotating mechanism 5 drives the fixed housing 11 to rotate, the fixed housing 11 drives the axially movable housing 12 to rotate, the axially movable housing 12 drives the flange 68 to rotate, the flange 68 drives the second cylinder 23 and the shift lever 71 to rotate together, and the shift lever 71 drives the entire first sealing mechanism 7 to rotate, so as to realize relative rotation with the feeding mechanism 2. This second barrel 23 drives flexible sealing ring 77 rotatory, realizes with feed mechanism 2's relative rotation, this flexible sealing ring 77 can improve the second barrel 23 very easily and lead to polarization problem with the homonymy such as feed mechanism 2.
The floating box 64 is detachably connected with the flange 68, so that scale in the cooling water pipe 63 can be easily removed after being disassembled, and most of the scale is generated near the cooling water pipe 63 which is near the feeding mechanism 2, thereby the scale can be easily cleaned.
In order to provide better lubrication between the second seal ring 76 and the first cylinder 21, a lubrication groove 78 is provided in the spacer ring 75 and the inner ring of the second seal ring 76. A vent pipe 79 leading to the outside of the cavity is arranged in the cavity surrounded by the shell of the feeding mechanism 2, the first cylinder 21 and the annular plate 22, so that the pressure in the cavity is always the same as the atmospheric pressure along with the change of the temperature, and the failure or accident caused by the cracking of a welding seam due to the internal stress of the cavity is avoided.
In this embodiment, the fixed housing 11 is provided with an observation hole 112 (which may be understood as a material drawing hole). The purpose and effect of setting up observation hole 112 are the inside condition of being convenient for look over fixed casing 11, appear the caking in the inside of fixed casing 11, when the ejection of compact is not smooth, can in time clear up.
Alternatively, the arrangement of the observation holes 112 is such that 2 to 5 rows of 2 to 6 observation holes 112 are arranged in the axial direction, and preferably, 4 rows of 6 observation holes 112 are arranged in the axial direction. Generally, the number, position, etc. of the arrangement depend on the length, diameter, etc. of the stationary housing 11.
Specifically, the second sealing mechanism 8 includes a first seal 81, a seal-connecting piece 83, and a second seal 82, which are connected in this order. The first sealing element 81 is arranged on the discharge pipe 31 to perform a rotary sealing function, the second sealing element 82 is arranged on the discharge pipe 62 to perform a rotary sealing function, and the sealing connecting piece 83 is arranged on the discharge structure 32 to perform a rotary sealing function.
Optionally, the first sealing element 81 and the second sealing element 82 are both made of rubber material, such as silicon rubber or fluorine rubber. Because the temperature resistance of the silicon rubber or the fluororubber is more than 200 ℃, the sealing element made of the material can resist high temperature.
Preferably, at least one of the first and second seals 81, 82 is "V" shaped (which can be understood as having two lips). The sealing element is arranged in a V shape, and the lips at two sides of the V shape are utilized to improve the jumping compensation capacity, so that the sealing performance is better. It will be appreciated that the sealing principle of the second sealing mechanism 8 is the same as that of the first sealing mechanism 7 described above, and therefore the specific structure thereof can also refer to the first sealing mechanism 7 described above.
According to the horizontal slag cooler 100 provided by the embodiment, the working principle comprises:
during operation, the rotating mechanism 5 is started to drive the fixed housing 11 to rotate, and the fixed housing 11 drives the axially moving housing 12 to rotate together through the action of the guide key 111 and the guide groove 122. At this time, the press seal mechanism 9 acts between the axially movable housing 12 and the fixed housing 11 to seal the gap therebetween.
The rotation of the axially movable housing 12 effects the rotation of the first fixing plate 66, the float chamber 64, the flange 68, the first sealing mechanism 7, the second cylindrical member 23, etc., while the feed mechanism 2 does not rotate, and therefore the first sealing mechanism 7 effects the sealing between the axially movable housing 12 and the feed mechanism 2 during the rotation of the axially movable housing 12.
The rotation of the fixed housing 11 realizes the rotation of the second fixing plate 67, the fixed pipe box 65, the discharging pipe 31, the water outlet pipe 62, the water inlet pipe 61 and the like, and relatively, the discharging structure 32 does not rotate, the rotary cooling joint 60 does not rotate, and in the rotating process of the fixed housing 11, the second sealing mechanism 8 realizes the sealing of the discharging structure 32, the water outlet pipe 62 and the discharging pipe 31.
After cooling water is introduced, the cooling water enters the water inlet channel 611 through the water inlet 601, then sequentially passes through the water inlet chamber 652 of the fixed tube box 65, the inlet of the cooling water inlet pipe, the cooling water inlet pipe and the outlet of the cooling water inlet pipe, and then enters the floating tube box 64, primary cooling of the shell 1 is achieved in the process, the cooling water entering the floating water tank immediately passes through the inlet of the cooling water outlet pipe to cool the inlet of the water outlet pipe, the cooling water outlet pipe and the outlet of the cooling water inlet pipe, and then enters the water outlet chamber 653 of the fixed tube box 65, secondary cooling of the shell 1 is achieved in the process, and then the cooling water enters the water outlet channel 621 and is discharged through the water outlet 602.
In summary, in the horizontal slag cooler 100 according to the embodiment of the present invention, the supporting mechanism 4 supports the fixed shell 11, and the rotating mechanism 5 drives the fixed shell 11 to rotate, so that the fixed shell 11 can rotate, the feeding mechanism 2 feeds the material into the fixed shell 11, and the material in the fixed shell 11 is cooled by the water cooling mechanism 6. The cooled material is output through the discharging mechanism 3, the area of the feeding mechanism 2 acting with the axial movement shell 12 is sealed under the action of the first sealing mechanism 7, and the area of the discharging mechanism 3 acting with the water cooling mechanism 6 is sealed under the action of the second sealing mechanism 8. When the material is the coal dust that comes out after the pyrolysis coal removes dust, it is when cooling down through horizontal slag cooler 100, has realized sealed in the strict sense, has positive meaning to safety and environmental protection, and the same reason has safety and environmental protection to similar likepowder cooling equally.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (10)

1. A horizontal slag cooler is characterized by comprising a shell, a feeding mechanism, a first sealing mechanism, a discharging mechanism, a water cooling mechanism and a second sealing mechanism;
the shell comprises a fixed shell and an axial moving shell which are coaxially arranged, and the axial moving shell is movable relative to the fixed shell along the axial direction of the fixed shell;
the feeding mechanism is connected to one end of the axial moving shell and is used for inputting materials into the fixed shell; the discharging mechanism comprises a discharging pipe and a discharging structure, the discharging pipe is fixedly connected to one end, far away from the feeding mechanism, of the fixed shell, and the discharging structure is in running fit with the discharging pipe and is used for receiving materials output from the discharging pipe;
the water cooling mechanism comprises a water inlet pipe and a water outlet pipe sleeved outside the water inlet pipe, and the water outlet pipe is sleeved outside the water outlet pipe;
the first sealing mechanism is connected with the axial moving shell and the feeding mechanism and is used for sealing a gap between the feeding mechanism and the axial moving shell;
the second sealing mechanism is connected with the discharging structure, the discharging pipe and the water outlet pipe so as to be used for sealing gaps among the discharging pipe, the water outlet pipe and the discharging structure.
2. The horizontal slag cooler according to claim 1, wherein the water cooling mechanism further comprises a plurality of cooling water pipes arranged in the fixed housing, the plurality of cooling water pipes are distributed along the axial direction of the fixed housing, a first fixed plate is fixedly arranged at one end of the fixed housing close to the feeding mechanism, a second fixed plate is fixedly arranged at one end of the fixed housing close to the discharging mechanism, one end of each cooling water pipe is fixedly and hermetically connected with the first fixed plate, the other end of each cooling water pipe is fixedly and hermetically connected with the second fixed plate, and the cooling water pipes are communicated with the water inlet pipe and the water outlet pipe;
preferably, the plurality of cooling water pipes comprise a cooling water inlet pipe for inlet of cooling water and a cooling water outlet pipe for outlet of cooling water;
the water cooling mechanism further comprises a floating pipe box and a fixed pipe box, the floating pipe box is fixedly connected with the first fixed plate, and the fixed pipe box is fixedly connected with the second fixed plate;
the outlet of the cooling water inlet pipe is communicated with the inlet of the cooling water outlet pipe through the floating pipe box;
the fixed pipe box comprises a water inlet cavity and a water outlet cavity, the water inlet pipe is communicated with the cooling water inlet pipe through the water inlet cavity, and the water outlet pipe is communicated with the cooling water outlet pipe through the water outlet cavity.
3. The horizontal slag cooler according to claim 2, wherein the float box and the first fixing plate are fixedly connected to the axially movable housing;
the fixed pipe box and the second fixed plate are fixedly connected with one end, far away from the axial moving shell, of the fixed shell.
4. The horizontal slag cooler according to claim 3, further comprising a compression sealing mechanism disposed at a junction of the stationary housing and the axially movable housing and configured to seal a gap between the stationary housing and the axially movable housing.
5. The horizontal slag cooler according to claim 4, wherein one end of the axially movable housing near the stationary housing is received in the stationary housing and is in clearance fit with the stationary housing, and the compression sealing mechanism comprises a first sealing ring, a compression structure fixed on the outer wall of the stationary housing, and a piston ring fixed on the outer wall of the axially movable housing;
the pressing structure is provided with an annular chamber, and the first sealing ring is accommodated in the annular chamber;
a portion of the piston ring is located within the annular chamber and abuts the first seal ring located within the annular chamber;
the compressing structure is connected with the piston ring through a fastener so as to adjust the compression of the first sealing ring.
6. The horizontal slag cooler according to claim 5, wherein a guide groove is formed at one end of the axially movable housing close to the fixed housing, a guide key is formed at one end of the fixed housing close to the axially movable housing, the guide key is slidably arranged in the guide groove along the axial direction, and the fixed housing is used for transmitting rotary motion to the axially movable housing through the cooperation of the guide key and the guide groove;
preferably, a reinforcing ring is arranged on the inner wall of the axial moving shell, and the reinforcing ring corresponds to the position of the guide key.
7. The horizontal slag cooler according to any one of claims 3-6, wherein the first cylinder is hermetically welded to the housing of the feeding mechanism;
the first sealing mechanism comprises a shifting lever, a shifting fork, a first end face gland, a second end face gland, a spacer ring and two second sealing rings;
the shifting rod is fixed on the axial moving shell, the shifting fork is fixedly connected with the shifting rod, the first end face gland is fixedly connected with the shifting fork, the first end face gland is connected with the second end face gland, the first end face gland and the second end face gland are in sealing contact with the outer wall of the first barrel, a sealing cavity is formed between the first end face gland and the second end face gland, the spacer ring is arranged in the sealing cavity, the two second sealing rings are located in the sealing cavity and separated by the spacer ring, and the spacer ring and the two second sealing rings are in sealing contact with the outer wall of the first barrel;
preferably, a second cylinder is further fixed on the axially movable shell, and the first cylinder is sleeved with the second cylinder;
the first sealing mechanism further comprises a flexible sealing ring, the first barrel is sleeved with the flexible sealing ring, one end of the flexible sealing ring is fixedly connected with the first end face pressure cover, and the other end of the flexible sealing ring is fixedly connected with the second barrel.
8. The horizontal slag cooler according to any one of claims 3-6, wherein the second sealing mechanism comprises a first sealing element, a sealing connecting piece and a second sealing element which are connected in sequence;
the first sealing element is arranged on the discharging pipe, the second sealing element is arranged on the discharging pipe, and the sealing connecting piece is arranged on the discharging structure;
preferably, the first sealing element and the second sealing element are made of rubber, and more preferably made of silicon rubber or fluorine rubber;
preferably, at least one of the first and second seals is "V" shaped.
9. The horizontal slag cooler according to claim 1, further comprising a support mechanism for supporting the stationary housing.
10. The horizontal slag cooler according to claim 1, further comprising a rotating mechanism coupled to the stationary housing for driving the stationary housing to rotate.
CN202010781776.7A 2020-08-06 2020-08-06 Horizontal slag cooler Pending CN111765485A (en)

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CN202010781776.7A CN111765485A (en) 2020-08-06 2020-08-06 Horizontal slag cooler
PCT/CN2020/113761 WO2022027770A1 (en) 2020-08-06 2020-09-07 Horizontal slag cooler

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CN114525155B (en) * 2022-02-11 2024-04-09 安徽科达洁能股份有限公司 Slag cooler for fluidized bed gasifier
CN114855265B (en) * 2022-04-14 2023-09-19 中科艾科米(北京)科技有限公司 Beam source furnace water cooler and beam source equipment

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CN201652379U (en) * 2010-03-19 2010-11-24 智胜化工股份有限公司 Water-cooling swivel joint device of cylinder cooler
CN201935200U (en) * 2011-03-07 2011-08-17 顾培元 High-temperature slag cooling machine
CN102788206A (en) * 2012-08-09 2012-11-21 圣火科技(河南)有限责任公司 Water circulating device of rotating device
KR200468813Y1 (en) * 2012-12-31 2013-09-03 (주)태광프랜트 Ash cooling screw feeder
CN208398104U (en) * 2018-06-20 2019-01-18 新疆新业能源化工有限责任公司 Lag cooler rotary sealing appts
CN210398956U (en) * 2019-08-02 2020-04-24 安徽安粮明太新能源科技股份有限公司 Slag cooler for high-temperature carbonization product

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