CN111763893A - Corrosion-resistant composite metal material and preparation method thereof - Google Patents

Corrosion-resistant composite metal material and preparation method thereof Download PDF

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CN111763893A
CN111763893A CN202010669354.0A CN202010669354A CN111763893A CN 111763893 A CN111763893 A CN 111763893A CN 202010669354 A CN202010669354 A CN 202010669354A CN 111763893 A CN111763893 A CN 111763893A
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corrosion
resistant composite
metal material
stainless steel
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张聪正
梁晨
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Nanyang Normal University
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/06Deoxidising, e.g. killing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/004Heat treatment of ferrous alloys containing Cr and Ni
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • C22C33/06Making ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/001Austenite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The invention provides a corrosion-resistant composite metal material, and belongs to the technical field of metal materials. The feed comprises the following raw materials in parts by weight: ti: 0.07 to 0.15 wt%, Nb: 0.02 to 0.03 wt%, Zr: 0.01 to 0.02 wt%, 2205 duplex stainless steel: 99.8 to 99.9 wt%. The invention also provides a preparation method of the corrosion-resistant composite metal material. Based on the existing 2205 duplex stainless steel, the invention adds quantitative titanium, niobium and zirconium microelements, has the function of refining crystal grains, can obviously improve the corrosion resistance of the 2205 duplex stainless steel, can embody more mechanical properties, and avoids that the 2205 duplex stainless steel generates harmful precipitated phases at the temperature of 500-1000 ℃ to reduce the mechanical properties of the stainless steel and further reduce the corrosion resistance.

Description

Corrosion-resistant composite metal material and preparation method thereof
Technical Field
The invention belongs to the technical field of metal materials, and particularly relates to a corrosion-resistant composite metal material and a preparation method thereof.
Background
The solid solution structure of the duplex stainless steel contains ferrite and austenite, has the characteristics of both ferrite and austenite, has excellent corrosion resistance, and plays an important role in various fields of production and life.
The excellent corrosion resistance of the duplex stainless steel is mainly determined by solid solution ferrite, austenite structures and two similar phases, harmful precipitated phases can obviously reduce the corrosion resistance of the duplex stainless steel, and the duplex stainless steel mainly contains abundant alloy elements, and the addition of complex alloy elements such as Cr, Mo and the like can cause the duplex stainless steel to contain two phases of ferrite and austenite and can also generate a plurality of intermetallic harmful precipitated phases under a proper temperature condition.
2205 duplex stainless steel is the most widely used duplex stainless steel at present due to its excellent corrosion resistance and comprehensive mechanical properties. However, 2205 duplex stainless steel can generate harmful precipitated phases in a certain temperature range, which can cause the mechanical property of the stainless steel to be reduced, and more importantly, the precipitated phases can easily cause the corrosion resistance of the stainless steel to be reduced, thereby causing damage to the material.
Disclosure of Invention
The invention aims to provide a corrosion-resistant composite metal material and a preparation method thereof aiming at the defects in the prior art.
The first purpose of the invention is to provide a corrosion-resistant composite metal material, which comprises the following raw materials in parts by weight: ti: 0.07 to 0.15 wt%, Nb: 0.02 to 0.03 wt%, Zr: 0.01 to 0.02 wt%, 2205 duplex stainless steel: 99.8 to 99.9 wt%.
Preferably, the 2205 duplex stainless steel comprises the following components in percentage by mass: cr: 21.0-23.0 wt%, Ni: 4.5-6.5 wt%, Mo: 2.5-3.5 wt%, Mn: 2.0 wt% or less, Si: less than or equal to 1.0 wt%, N: 0.08-0.2 wt%, P: less than or equal to 0.03 wt%, S: less than or equal to 0.02 wt%, C: less than or equal to 0.03wt percent, and the balance being Fe.
The second object of the present invention is to provide a method for preparing a corrosion-resistant composite metal material,
the method comprises the following steps: weighing pure iron and ferrochrome, putting the pure iron and ferrochrome into a medium-frequency induction furnace, electrifying and melting, then sequentially adding metal nickel, metal manganese, chromium nitride, ferrosilicon, ferromolybdenum, ferrotitanium, ferroniobium and ferrozirconium, and continuously melting to form a metal liquid; heating the molten metal to 1550-1600 ℃, and then sequentially carrying out deoxidation treatment and deslagging treatment;
and then pouring the molten metal into a mold, cooling the molten metal to room temperature in an air cooling mode, carrying out solid solution treatment at 1100-1150 ℃ for 3-5 hours, and then cooling the molten metal in a water cooling mode to obtain the corrosion-resistant composite metal material.
Preferably, all the required raw materials are subjected to oil removal, degassing, rust removal and drying treatment before being added into the medium-frequency induction furnace for smelting.
Preferably, a silicon-calcium-manganese deoxidizer is selected in the deoxidation treatment process, and the addition amount of the deoxidizer is 0.2-0.3% of the total weight of the raw materials.
Preferably, the required raw material usage is calculated by Matlab software, wherein the Cr burning loss rate is calculated according to 4%, the Si burning loss rate is calculated according to 20%, the Mn burning loss rate is calculated according to 18%, and other elements are calculated according to no burning loss.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a corrosion-resistant composite metal material, which is based on the existing 2205 duplex stainless steel, is added with quantitative titanium, niobium and zirconium microelements, has the function of refining crystal grains, can obviously improve the corrosion resistance of the 2205 duplex stainless steel, and avoids that the mechanical property of the stainless steel is reduced and the corrosion resistance is reduced because harmful precipitated phases are generated in the 2205 duplex stainless steel at the temperature of 500-1000 ℃. Meanwhile, the mechanical property of 2205 duplex stainless steel can be effectively improved.
Detailed Description
In order to make the technical solutions of the present invention better understood and enable those skilled in the art to practice the present invention, the following embodiments are further described, but the present invention is not limited to the following embodiments.
The 2205 duplex stainless steel used in the following examples has a composition and mass percentages of 22.36 wt% Cr, 5.21 wt% Ni, 3.18 wt% Mo, 1.37 wt% Mn, 0.65 wt% Si, 0.15 wt% N, 0.014 wt% P, 0.0008 wt% S, 0.03 wt% C, and the balance Fe; meanwhile, the required raw material usage is calculated by Matlab software, wherein the Cr burning loss rate is calculated according to 4%, the Si burning loss rate is calculated according to 20%, the Mn burning loss rate is calculated according to 18%, and other elements are calculated according to no burning loss.
Example 1
The corrosion-resistant composite metal material comprises the following raw materials in parts by weight: ti: 0.07%, Nb: 0.02 wt%, Zr: 0.01 wt%, 2205 duplex stainless steel: 99.9 wt%;
the adopted 2205 duplex stainless steel comprises 22.36 wt% of Cr, 5.21 wt% of Ni, 3.18 wt% of Mo, 1.37 wt% of Mn, 0.65 wt% of Si, 0.15 wt% of N, 0.014 wt% of P, 0.0008 wt% of S, 0.03 wt% of C and the balance of Fe by mass percent.
The preparation method of the corrosion-resistant composite metal material comprises the following steps:
weighing pure iron and ferrochrome, putting the pure iron and ferrochrome into a medium-frequency induction furnace, electrifying and melting, then sequentially adding metal nickel, metal manganese, chromium nitride, ferrosilicon, ferromolybdenum, ferrotitanium, ferroniobium and ferrozirconium, and continuously melting to form a metal liquid; then heating the molten metal to 1550 ℃, and then sequentially carrying out deoxidation treatment and deslagging treatment; wherein, a silicon-calcium-manganese deoxidizer is selected in the deoxidation treatment process, and the addition amount is 0.2 percent of the total weight of all the raw materials;
and then pouring the molten metal into a mold, cooling the molten metal to room temperature in an air cooling mode, carrying out solution treatment at 1100 ℃ for 5 hours, and then cooling the molten metal in a water cooling mode to obtain the corrosion-resistant composite metal material.
Example 2
The corrosion-resistant composite metal material comprises the following raw materials in parts by weight: ti: 0.15%, Nb: 0.03 wt%, Zr: 0.02 wt%, 2205 duplex stainless steel: 99.8 wt%;
the adopted 2205 duplex stainless steel comprises 22.36 wt% of Cr, 5.21 wt% of Ni, 3.18 wt% of Mo, 1.37 wt% of Mn, 0.65 wt% of Si, 0.15 wt% of N, 0.014 wt% of P, 0.0008 wt% of S, 0.03 wt% of C and the balance of Fe by mass percent.
The preparation method of the corrosion-resistant composite metal material comprises the following steps:
weighing pure iron and ferrochrome, putting the pure iron and ferrochrome into a medium-frequency induction furnace, electrifying and melting, then sequentially adding metal nickel, metal manganese, chromium nitride, ferrosilicon, ferromolybdenum, ferrotitanium, ferroniobium and ferrozirconium, and continuously melting to form a metal liquid; then heating the molten metal to 1600 ℃, and then sequentially carrying out deoxidation treatment and deslagging treatment; wherein, a silicon-calcium-manganese deoxidizer is selected in the deoxidation treatment process, and the addition amount is 0.3 percent of the total weight of all the raw materials;
and then pouring the molten metal into a mold, cooling the molten metal to room temperature in an air cooling mode, carrying out solid solution treatment at 1150 ℃ for 3 hours, and then cooling the molten metal in a water cooling mode to obtain the corrosion-resistant composite metal material.
Example 3
The corrosion-resistant composite metal material comprises the following raw materials in parts by weight: ti: 0.15%, Nb: 0.02 wt%, Zr: 0.02 wt%, 2205 duplex stainless steel: 99.8 wt%;
the adopted 2205 duplex stainless steel comprises 22.36 wt% of Cr, 5.21 wt% of Ni, 3.18 wt% of Mo, 1.37 wt% of Mn, 0.65 wt% of Si, 0.15 wt% of N, 0.014 wt% of P, 0.0008 wt% of S, 0.03 wt% of C and the balance of Fe by mass percent.
The preparation method of the corrosion-resistant composite metal material comprises the following steps:
weighing pure iron and ferrochrome, putting the pure iron and ferrochrome into a medium-frequency induction furnace, electrifying and melting, then sequentially adding metal nickel, metal manganese, chromium nitride, ferrosilicon, ferromolybdenum, ferrotitanium, ferroniobium and ferrozirconium, and continuously melting to form a metal liquid; then heating the molten metal to 1580 ℃, and then sequentially carrying out deoxidation treatment and deslagging treatment; wherein, a silicon-calcium-manganese deoxidizer is selected in the deoxidation treatment process, and the addition amount is 0.2 percent of the total weight of all the raw materials;
and then pouring the molten metal into a mold, cooling the molten metal to room temperature in an air cooling mode, carrying out solid solution treatment at 1120 ℃ for 4 hours, and then cooling the molten metal in a water cooling mode to obtain the corrosion-resistant composite metal material.
Comparative example 1
Same as example 1, except that: ti is not added in the raw materials of the corrosion-resistant composite metal material; nb; zr. The preparation method is the same as that of example 1.
Comparative example 2
Same as example 1, except that: only Ti is added into the raw materials of the corrosion-resistant composite metal material. The preparation method is the same as that of example 1.
Comparative example 3
Same as example 1, except that: only Nb is added into the raw materials of the corrosion-resistant composite metal material. The preparation method is the same as that of example 1.
The corrosion-resistant composite metal material provided by the embodiments 1 to 3 of the invention is based on the existing 2205 duplex stainless steel, and is added with quantitative titanium, niobium and zirconium microelements, so that the corrosion-resistant composite metal material has the function of grain refinement, and meanwhile, the corrosion-resistant composite metal material is produced by adopting better smelting.
In order to illustrate various performances of the corrosion-resistant composite metal materials provided by the examples 1 to 3, the performances of the examples 1 to 3 are tested, and meanwhile, the comparative examples 1 to 3 are used as a comparison group, and specific performance effects are shown in tables 1 to 3.
Wherein, the corrosion resistance test is a chemical immersion pitting corrosion test according to GB/T17897 stainless steel ferric trichloride pitting corrosion test method. According to GB/T17898 method for testing the stress corrosion of stainless steel in boiling magnesium chloride solution.
TABLE 1 Corrosion rates of metallic materials provided in examples 1 to 3 and comparative examples 1 to 3
Corrosion rate V (g/m)2h)
Example 1 0.061
Example 2 0.053
Example 3 0.065
Comparative example 1 0.29
Comparative example 2 0.15
Comparative example 3 0.23
TABLE 2 stress corrosion Properties of the metallic materials provided in examples 1 to 3 and comparative examples 1 to 3
Figure BDA0002581704000000061
Figure BDA0002581704000000071
As can be seen from tables 1-2, the corrosion rates of the corrosion-resistant composite metal materials provided in examples 1-3 are lower than those of examples 1-3, and the stress corrosion cracking time of the metal materials provided in examples 1-3 is longer than that of examples 1-3, which indicates that after a certain amount of trace elements of titanium, niobium and zirconium are added, the metal materials have a significant passivation tendency, the repair capability of a passivation film is enhanced, and the metal materials have a certain mechanical stability.
TABLE 3 mechanical Properties of metallic materials provided in examples 1 to 3 and comparative examples 1 to 3
Figure BDA0002581704000000072
As can be seen from Table 3, the corrosion-resistant composite metal materials provided in examples 1 to 3 have better mechanical properties than the metal materials provided in comparative examples 1 to 3. The method has the advantages that after the trace elements of titanium, niobium and zirconium are added in a certain amount, harmful precipitated phases of the duplex stainless steel are avoided in the temperature range of 500-1000 ℃, the corrosion resistance of the stainless steel is enhanced, and the mechanical property of the stainless steel is effectively improved.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (6)

1. The corrosion-resistant composite metal material is characterized by comprising the following raw materials in parts by weight: ti: 0.07 to 0.15 wt%, Nb: 0.02 to 0.03 wt%, Zr: 0.01 to 0.02 wt%, 2205 duplex stainless steel: 99.8 to 99.9 wt%.
2. The corrosion-resistant composite metal material according to claim 1, wherein the 2205 duplex stainless steel comprises the following components in percentage by mass: cr: 21.0-23.0 wt%, Ni: 4.5-6.5 wt%, Mo: 2.5-3.5 wt%, Mn: 2.0 wt% or less, Si: less than or equal to 1.0 wt%, N: 0.08-0.2 wt%, P: less than or equal to 0.03 wt%, S: less than or equal to 0.02 wt%, C: less than or equal to 0.03wt percent, and the balance being Fe.
3. A method of making the corrosion resistant composite metal material of claim 1, comprising the steps of:
weighing pure iron and ferrochrome, putting the pure iron and ferrochrome into a medium-frequency induction furnace, electrifying and melting, then sequentially adding metal nickel, metal manganese, chromium nitride, ferrosilicon, ferromolybdenum, ferrotitanium, ferroniobium and ferrozirconium, and continuously melting to form a metal liquid; heating the molten metal to 1550-1600 ℃, and then sequentially carrying out deoxidation treatment and deslagging treatment;
and then pouring the molten metal into a mold, cooling the molten metal to room temperature in an air cooling mode, carrying out solid solution treatment at 1100-1150 ℃ for 3-5 hours, and then cooling the molten metal in a water cooling mode to obtain the corrosion-resistant composite metal material.
4. The method for preparing the corrosion-resistant composite metal material according to claim 3, wherein all the required raw materials are subjected to oil removal, degassing, rust removal and drying treatment before being added into the medium-frequency induction furnace for smelting.
5. The preparation method of the corrosion-resistant composite metal material according to claim 3, wherein a silicon-calcium-manganese deoxidizer is selected in the deoxidation treatment process, and the addition amount of the deoxidizer is 0.2-0.3% of the total weight of the raw materials.
6. The method of claim 3, wherein the required amounts of the raw materials are calculated by Matlab software, wherein the Cr burn-out rate is calculated as 4%, the Si burn-out rate is calculated as 20%, the Mn burn-out rate is calculated as 18%, and the other elements are calculated as no burn-out.
CN202010669354.0A 2020-07-13 2020-07-13 Corrosion-resistant composite metal material and preparation method thereof Pending CN111763893A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114395739A (en) * 2022-01-22 2022-04-26 福州大学 Niobium-titanium composite reinforced duplex stainless steel and preparation method thereof

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1514885A (en) * 2001-06-11 2004-07-21 �����Ƹ���ʽ���� Double phase stainless steel strip for steel belt
EP1652950A1 (en) * 2003-07-22 2006-05-03 Sumitomo Metal Industries, Ltd. Martensitic stainless steel
CN102356173A (en) * 2009-03-19 2012-02-15 新日铁住金不锈钢株式会社 Duplex stainless steel plate having excellent press moldability
CN107988556A (en) * 2017-11-30 2018-05-04 振石集团东方特钢有限公司 A kind of new stanniferous two phase stainless steel
CN110983164A (en) * 2019-12-31 2020-04-10 福州大学 Microalloy element Nb-reinforced duplex stainless steel and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1514885A (en) * 2001-06-11 2004-07-21 �����Ƹ���ʽ���� Double phase stainless steel strip for steel belt
EP1652950A1 (en) * 2003-07-22 2006-05-03 Sumitomo Metal Industries, Ltd. Martensitic stainless steel
CN102356173A (en) * 2009-03-19 2012-02-15 新日铁住金不锈钢株式会社 Duplex stainless steel plate having excellent press moldability
CN107988556A (en) * 2017-11-30 2018-05-04 振石集团东方特钢有限公司 A kind of new stanniferous two phase stainless steel
CN110983164A (en) * 2019-12-31 2020-04-10 福州大学 Microalloy element Nb-reinforced duplex stainless steel and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114395739A (en) * 2022-01-22 2022-04-26 福州大学 Niobium-titanium composite reinforced duplex stainless steel and preparation method thereof

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Application publication date: 20201013