CN111763869A - Tungsten-cobalt-nickel alloy and its preparation method and application - Google Patents

Tungsten-cobalt-nickel alloy and its preparation method and application Download PDF

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CN111763869A
CN111763869A CN202010901966.8A CN202010901966A CN111763869A CN 111763869 A CN111763869 A CN 111763869A CN 202010901966 A CN202010901966 A CN 202010901966A CN 111763869 A CN111763869 A CN 111763869A
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smelting
tungsten
cobalt
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郑磊
杨树峰
赵朋
杨曙磊
曹方
王宁
徐志强
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University of Science and Technology Beijing USTB
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
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    • C22C19/03Alloys based on nickel or cobalt based on nickel

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Abstract

The invention provides a tungsten-cobalt-nickel alloy and a preparation method and application thereof. The tungsten-cobalt-nickel alloy comprises the following components in percentage by mass: 30-45% of tungsten, 15-25% of cobalt and 30-55% of nickel. The preparation method of the tungsten-cobalt-nickel alloy comprises the following steps: processing the raw material of the tungsten-cobalt-nickel alloy into an electrode ingot, and then processing the electrode ingot to obtain a vacuum consumable electrode; and installing the vacuum consumable electrode into a vacuum consumable furnace, and smelting to obtain the tungsten-cobalt-nickel alloy. The application of W-Co-Ni alloy in weapon manufacture. The tungsten-cobalt-nickel alloy provided by the application has the advantages that harmful gas elements such as oxygen, nitrogen and hydrogen and non-metallic inclusions are deeply removed, meanwhile, loose shrinkage cavities in the as-cast alloy are eliminated, solidification segregation is reduced, and the purification and homogenization levels of the alloy are greatly improved.

Description

钨钴镍合金及其制备方法和应用Tungsten-cobalt-nickel alloy and its preparation method and application

技术领域technical field

本发明涉及冶金领域,尤其涉及一种钨钴镍合金及其制备方法和应用。The invention relates to the field of metallurgy, in particular to a tungsten-cobalt-nickel alloy and a preparation method and application thereof.

背景技术Background technique

药型罩是空心装药战斗部的重要组成部件,炸药爆炸时所产生的聚能效应能将其迅速压垮变形为具有极高速度和侵彻能力的金属射流,以实现攻击装甲的作战目的。钨合金是一种成本低、侵彻性能好的战斗部用金属材料,具有密度大、强度硬度高、塑性及力学性能好等优点,广泛用于国防建设和军工领域。针对合金在强度、塑性以及加工性能方面的要求,需要合金母材具有超高的纯净度和极高的均质化水平。The charge cover is an important component of the hollow charge warhead. The energy-gathering effect generated by the explosion of the explosive can quickly crush and deform it into a metal jet with extremely high speed and penetrating ability, so as to achieve the combat purpose of attacking armor. . Tungsten alloy is a metal material for warhead with low cost and good penetration performance. It has the advantages of high density, high strength and hardness, good plasticity and mechanical properties, etc. It is widely used in national defense construction and military industries. According to the requirements of the alloy in terms of strength, plasticity and processability, the alloy base metal needs to have an ultra-high purity and a very high level of homogenization.

现有的钨合金无法满足延伸率、断面收缩率、抗拉强度、屈服强度等相关力学性能的需求。Existing tungsten alloys cannot meet the requirements of related mechanical properties such as elongation, area shrinkage, tensile strength, and yield strength.

有鉴于此,特提出本申请。In view of this, this application is hereby made.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种钨钴镍合金及其制备方法和应用,以解决上述问题。The purpose of the present invention is to provide a tungsten-cobalt-nickel alloy and its preparation method and application to solve the above problems.

为实现以上目的,本发明特采用以下技术方案:To achieve the above purpose, the present invention adopts the following technical solutions:

一种钨钴镍合金,以质量百分比计算,包括:钨30-45%、钴15-25%和镍30-55%。A tungsten-cobalt-nickel alloy, calculated by mass percentage, comprises: 30-45% tungsten, 15-25% cobalt and 30-55% nickel.

本申请提供的钨钴镍合金,通过钨钴镍的搭配,具有单相金属结构,因而具有优异的力学性能。The tungsten-cobalt-nickel alloy provided in this application has a single-phase metal structure through the combination of tungsten, cobalt and nickel, and thus has excellent mechanical properties.

可选地,所述钨钴镍合金中,以质量百分比计算,钨的含量可以是30%、35%、40%、45%以及30-45%之间的任一值,钴的含量可以是15%、16%、17%、18%、19%、20%、21%、22%、23%、24%、25%以及15-25%之间的任一值和镍的含量可以是30%、35%、40%、45%、50%、55%以及30-55%之间的任一值。Optionally, in the tungsten-cobalt-nickel alloy, calculated by mass percentage, the content of tungsten can be any value between 30%, 35%, 40%, 45% and 30-45%, and the content of cobalt can be 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24%, 25% and any value between 15-25% and the nickel content can be 30 %, 35%, 40%, 45%, 50%, 55%, and any value between 30-55%.

一种所述的钨钴镍合金的制备方法,包括:A preparation method of described tungsten-cobalt-nickel alloy, comprising:

将所述钨钴镍合金的原料加工成电极锭,然后将所述电极锭处理得到真空自耗电极;The raw material of the tungsten-cobalt-nickel alloy is processed into an electrode ingot, and then the electrode ingot is processed to obtain a vacuum consumable electrode;

将所述真空自耗电极安装至真空自耗炉内,冶炼得到所述钨钴镍合金。The vacuum consumable electrode is installed in a vacuum consumable furnace, and the tungsten-cobalt-nickel alloy is obtained by smelting.

通过真空自耗熔炼的方法,可以实现真空感应熔炼-浇注所得合金中氧、氮、氢等有害气体元素以及非金属夹杂物的深度去除,同时还可以消除铸态合金中的疏松缩孔,减少凝固偏析,大大提升了合金的纯净化、均质化水平。Through the vacuum consumable melting method, the deep removal of oxygen, nitrogen, hydrogen and other harmful gas elements and non-metallic inclusions in the alloy obtained by vacuum induction melting and casting can be realized, and the loose shrinkage cavity in the as-cast alloy can also be eliminated, reducing the Solidification segregation greatly improves the purification and homogenization level of the alloy.

优选地,所述电极锭采用真空感应熔炼、浇注得到;Preferably, the electrode ingot is obtained by vacuum induction melting and casting;

优选地,所述电极锭的密度为10-13g/cm3Preferably, the density of the electrode ingot is 10-13 g/cm 3 ;

优选地,所述电极锭的直径为220-250mm。Preferably, the diameter of the electrode ingot is 220-250 mm.

电极锭的密度决定了最终获得高密度的钨合金;电极锭直径的控制,有利于控制合金的偏析系数,提升合金的纯净化、均质化水平。The density of the electrode ingot determines the final high-density tungsten alloy; the control of the diameter of the electrode ingot is conducive to controlling the segregation coefficient of the alloy and improving the level of purity and homogenization of the alloy.

可选地,所述铸锭的密度可以为10 g/cm3、10.5 g/cm3、11 g/cm3、11.5 g/cm3、12g/cm3、12.5 g/cm3、13 g/cm3以及10-13g/cm3之间的任一值;所述铸锭的直径可以为220mm、230mm、240mm、250mm以及220-250mm之间的任一值。Optionally, the density of the ingot may be 10 g/cm 3 , 10.5 g/cm 3 , 11 g/cm 3 , 11.5 g/cm 3 , 12 g/cm 3 , 12.5 g/cm 3 , 13 g/ cm 3 and any value between 10-13 g/cm 3 ; the diameter of the ingot can be any value between 220mm, 230mm, 240mm, 250mm and 220-250mm.

优选地,所述处理包括依次进行的整形、车光、焊接辅助电极和电极烘烤;Preferably, the treatment includes shaping, polishing, welding auxiliary electrodes and electrode baking in sequence;

优选地,所述电极烘烤的温度为200-300℃,保温时间为2.5-3.5h;Preferably, the electrode baking temperature is 200-300°C, and the holding time is 2.5-3.5h;

优选地,所述电极烘烤之后还包括冷却和清洁处理。Preferably, cooling and cleaning treatments are further included after the electrode baking.

电极烘烤是为了最大程度的去除铸锭表面的水及水蒸气,保证最终获得的合金中H、O元素的含量处于极低水平。The purpose of electrode baking is to remove the water and water vapor on the surface of the ingot to the greatest extent, and to ensure that the content of H and O elements in the final alloy is extremely low.

可选地,所述电极烘烤的温度可以为200℃、210℃、220℃、230℃、240℃、250℃、260℃、270℃、280℃、290℃、300℃以及200-300℃之间的任一值,保温时间可以为2.5h、3h、3.5h以及2.5-3.5h之间的任一值。Optionally, the temperature of the electrode baking may be 200°C, 210°C, 220°C, 230°C, 240°C, 250°C, 260°C, 270°C, 280°C, 290°C, 300°C, and 200-300°C Any value between, the holding time can be any value between 2.5h, 3h, 3.5h and 2.5-3.5h.

优选地,所述冶炼包括依次进行的准备阶段、起始阶段、稳定熔炼阶段和热封顶阶段。Preferably, the smelting comprises a preparation stage, a start-up stage, a stable smelting stage and a heat capping stage which are performed in sequence.

更加优选地,所述准备阶段,控制所述真空自耗炉内真空度小于等于0.2Pa,漏气率小于等于0.4Pa/min,结晶器冷却水流量600-800 mL/min。More preferably, in the preparation stage, the vacuum degree in the vacuum consumable furnace is controlled to be less than or equal to 0.2Pa, the air leakage rate is less than or equal to 0.4Pa/min, and the flow rate of the cooling water of the crystallizer is 600-800 mL/min.

可选地,真空自耗炉内真空度可以是0.05Pa、0.1Pa、0.2Pa以及小于等于0.2Pa的任一值;漏气率可以是0.1 Pa/min、0.2 Pa/min、0.3 Pa/min、0.4 Pa/min以及小于等于0.4Pa/min的任一值;结晶器冷却水流量可以是600 mL/min、650 mL/min、700 mL/min、750mL/min、800 mL/min以及600-800 mL/min之间的任一值。Optionally, the vacuum degree in the vacuum consumable furnace can be any value of 0.05Pa, 0.1Pa, 0.2Pa and less than or equal to 0.2Pa; the air leakage rate can be 0.1 Pa/min, 0.2 Pa/min, 0.3 Pa/min , 0.4 Pa/min and any value less than or equal to 0.4 Pa/min; the cooling water flow rate of the crystallizer can be 600 mL/min, 650 mL/min, 700 mL/min, 750 mL/min, 800 mL/min and 600- Any value between 800 mL/min.

更加优选地,所述起始阶段包括高熔炼电流阶段;More preferably, the initial stage includes a high smelting current stage;

所述高熔炼电流阶段的熔炼电流高于所述稳定熔炼阶段的熔炼电流20-30%。The smelting current in the high smelting current stage is 20-30% higher than the smelting current in the stable smelting stage.

高熔炼电流阶段选择大电流的主要目的是为了快速建立熔池。The main purpose of choosing a large current in the high melting current stage is to quickly establish a molten pool.

可选地,所述高熔炼电流阶段的熔炼电流可以高于所述正产熔炼电流阶段的熔炼电流20%、21%、22%、23%、24%、25%、26%、27%、28%、29%、30%以及20-30%之间的任一值。Optionally, the smelting current of the high smelting current stage may be 20%, 21%, 22%, 23%, 24%, 25%, 26%, 27%, 28%, 29%, 30%, and any value between 20-30%.

更加优选地,所述稳定熔炼阶段控制所述真空自耗炉内真空度小于等于0.2Pa;More preferably, in the stable smelting stage, the vacuum degree in the vacuum consumable furnace is controlled to be less than or equal to 0.2Pa;

优选地,所述稳定熔炼阶段控制熔炼电流为3.0-4.5KA,熔炼电压为22-25V;Preferably, in the stable smelting stage, the smelting current is controlled to be 3.0-4.5KA, and the smelting voltage is 22-25V;

优选地,所述稳定熔炼阶段控制熔化速率为2-3kg/min;Preferably, the stable melting stage controls the melting rate to be 2-3kg/min;

优选地,所述稳定熔炼阶段控制冷却水流量为600-700L/min;Preferably, the cooling water flow rate is controlled to be 600-700L/min in the stable smelting stage;

优选地,所述稳定熔炼阶段还包括使用氦气冷却;Preferably, the stable smelting stage further comprises cooling with helium;

优选地,所述氦气的流量为400-500mL/min;Preferably, the flow rate of the helium gas is 400-500 mL/min;

优选地,所述热封顶阶段的熔炼电流通过梯度调整至所述稳定熔炼阶段的熔炼电流的40%-50%。Preferably, the smelting current in the heat capping stage is adjusted to 40%-50% of the smelting current in the stable smelting stage by gradient.

通过对真空自耗熔炼的过程和参数的控制,实现杂质元素的去除和力学性能的优化。By controlling the process and parameters of vacuum consumable smelting, the removal of impurity elements and the optimization of mechanical properties are realized.

可选地,所述稳定熔炼阶段控制真空自耗炉内真空度可以是0.05Pa、0.1Pa、0.2Pa以及小于等于0.2Pa的任一值;所述稳定熔炼阶段控制熔炼电流可以为3.0KA、3.5KA、4.0KA、4.5KA以及3.0-4.5KA之间的任一值,熔炼电压可以为22V、23V、24V、25V以及22-25V之间的任一值;所述稳定熔炼阶段控制熔化速率可以为2kg/min、2.1kg/min、2.2kg/min、2.3kg/min、2.4kg/min、2.5kg/min、2.6kg/min、2.7kg/min、2.8kg/min、2.9kg/min、3kg/min以及2-3kg/min之间的任一值;所述稳定熔炼阶段控制冷却水流量可以为600L/min、610L/min、620L/min、630L/min、640L/min、650L/min、660L/min、670L/min、680L/min、690L/min、700L/min以及600-700L/min之间的任一值;所述氦气的流量可以为400mL/min、410mL/min、420mL/min、430mL/min、440mL/min、450mL/min、460mL/min、470mL/min、480mL/min、490mL/min、500mL/min以及400-500mL/min之间的任一值。Optionally, the vacuum degree in the control vacuum consumable furnace in the stable smelting stage can be any value of 0.05Pa, 0.1Pa, 0.2Pa and less than or equal to 0.2Pa; the smelting current controlled in the stable smelting stage can be 3.0KA, Any value between 3.5KA, 4.0KA, 4.5KA and 3.0-4.5KA, the melting voltage can be any value between 22V, 23V, 24V, 25V and 22-25V; the stable melting stage controls the melting rate Can be 2kg/min, 2.1kg/min, 2.2kg/min, 2.3kg/min, 2.4kg/min, 2.5kg/min, 2.6kg/min, 2.7kg/min, 2.8kg/min, 2.9kg/min , 3kg/min and any value between 2-3kg/min; the controlled cooling water flow in the stable smelting stage can be 600L/min, 610L/min, 620L/min, 630L/min, 640L/min, 650L/min min, 660L/min, 670L/min, 680L/min, 690L/min, 700L/min and any value between 600-700L/min; the flow rate of the helium gas can be 400mL/min, 410mL/min, 420mL/min, 430mL/min, 440mL/min, 450mL/min, 460mL/min, 470mL/min, 480mL/min, 490mL/min, 500mL/min and any value between 400-500mL/min.

优选地,冶炼得到的所述钨钴镍合金的铸锭的直径为280-300mm。Preferably, the diameter of the ingot of the tungsten-cobalt-nickel alloy obtained by smelting is 280-300 mm.

对最终得到的铸锭的直径的控制是与自耗电极的铸锭的直径相匹配的,都是为了控制合金的冶金质量,提升合金的纯净化、均质化水平。The control of the diameter of the final ingot is matched with the diameter of the ingot of the consumable electrode, both to control the metallurgical quality of the alloy and improve the level of purity and homogenization of the alloy.

可选地,冶炼得到的所述钨钴镍合金的铸锭的直径可以为280mm、290mm、300mm以及280-300mm之间的任一值。Optionally, the diameter of the ingot of the tungsten-cobalt-nickel alloy obtained by smelting can be any value between 280 mm, 290 mm, 300 mm and 280-300 mm.

一种所述的钨钴镍合金的应用,用于武器制造。An application of the tungsten-cobalt-nickel alloy is used in the manufacture of weapons.

本申请获得的钨钴镍合金,延伸率高,特别适合用作制造武器的战斗部,例如用于破甲弹头战斗部药型罩材料。The tungsten-cobalt-nickel alloy obtained in the present application has high elongation and is particularly suitable for use as a warhead for manufacturing weapons, for example, as a material for a shroud of a warhead of an armor-piercing warhead.

与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:

本申请提供的钨钴镍合金,杂质元素含量低,成分组织均匀,合金的纯净化和均质化水平高,具有优异的力学性能;The tungsten-cobalt-nickel alloy provided by the application has low impurity element content, uniform composition and structure, high level of purification and homogenization of the alloy, and excellent mechanical properties;

本申请提供的钨钴镍合金的制备方法,通过真空自耗熔炼工艺可实现真空感应熔炼-浇注所得合金中氧、氮、氢等有害气体元素以及非金属夹杂物的深度去除,同时还可以消除铸态合金中的疏松缩孔,减少凝固偏析,大大提升了合金的纯净化、均质化水平;从而获得高品质大密度高钨高钴镍合金;The preparation method of tungsten-cobalt-nickel alloy provided by the present application can realize the deep removal of oxygen, nitrogen, hydrogen and other harmful gas elements and non-metallic inclusions in the alloy obtained by vacuum induction melting-casting through the vacuum consumable melting process, and can also eliminate the The loose shrinkage cavity in the as-cast alloy reduces the solidification segregation and greatly improves the purification and homogenization level of the alloy; thus obtaining a high-quality, high-density, high-tungsten, high-cobalt-nickel alloy;

本申请提供的钨钴镍合金,由于具有优异的强度、塑性和力学性能,适用于制造各种武器。The tungsten-cobalt-nickel alloy provided in this application is suitable for the manufacture of various weapons due to its excellent strength, plasticity and mechanical properties.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对本发明范围的限定。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be considered as limiting the scope of the invention.

图1为实施例1得到的钨钴镍合金的扫描电镜图。1 is a scanning electron microscope image of the tungsten-cobalt-nickel alloy obtained in Example 1.

具体实施方式Detailed ways

如本文所用之术语:Terms as used herein:

“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。"Prepared by" is synonymous with "comprising". As used herein, the terms "comprising," "including," "having," "containing," or any other variation thereof, are intended to cover non-exclusive inclusion. For example, a composition, step, method, article or device comprising the listed elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such composition, step, method, article or device elements.

连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of" excludes any unspecified element, step or component. If used in a claim, this phrase would make the claim closed to the exclusion of materials other than those described, but with the exception of conventional impurities associated therewith. When the phrase "consisting of" appears in a clause in the body of a claim rather than immediately following the subject matter, it is limited only to the elements described in that clause; other elements are not excluded from the description as a whole beyond the claims.

当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or a range bounded by a series of upper preferred values and lower preferred values, this should be understood as specifically disclosing any upper range limit or preferred value and any lower range limit or all ranges formed by any pairing of preferred values, whether or not the ranges are individually disclosed. For example, when a range "1-5" is disclosed, the described range should be construed to include the ranges "1-4", "1-3", "1-2", "1-2 and 4-5" , "1 to 3 and 5", etc. When numerical ranges are described herein, unless stated otherwise, the ranges are intended to include the endpoints and all integers and fractions within the range.

在这些实施例中,除非另有指明,所述的份和百分比均按质量计。In these examples, unless otherwise indicated, the stated parts and percentages are by mass.

“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。"Mass part" refers to a basic measurement unit that represents the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1 g, 2.689 g, and the like. If we say that the mass part of the A component is a part, and the mass part of the B component is b part, it means the ratio of the mass of the A component to the mass of the B component a:b. Alternatively, the mass of the A component is aK, and the mass of the B component is bK (K is an arbitrary number, representing a multiple factor). Unmistakably, unlike parts by mass, the sum of parts by mass of all components is not limited to 100 parts by mass.

“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated circumstances may occur, eg, A and/or B includes (A and B) and (A or B).

下面将结合具体实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限制本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present invention will be described in detail below in conjunction with specific examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.

实施例1Example 1

本申请提供一种高品质大密度高钨高钴镍合金,化学成分按质量百分比计为39%的钨、20%的钴和41%的镍;The present application provides a high-quality, high-density, high-tungsten, high-cobalt-nickel alloy, the chemical composition of which is 39% tungsten, 20% cobalt and 41% nickel by mass percentage;

按照上述合金成分备料,在真空感应炉内将合金原料熔炼并浇注成直径为240 mm的电极铸锭;According to the above alloy composition preparation, the alloy raw material is smelted and poured into an electrode ingot with a diameter of 240 mm in a vacuum induction furnace;

将电极铸锭切头去尾、表面车光,漏出金属光泽;焊接辅助电极并于加热炉内250℃烘烤3h,去除水蒸汽;出炉空冷后用干净抹布擦拭电极表面,清洁油污和氧化物等异物;The electrode ingot is cut from the head and tail, and the surface is polished to reveal metallic luster; the auxiliary electrode is welded and baked at 250 °C for 3 hours in a heating furnace to remove water vapor; after air cooling, wipe the electrode surface with a clean rag to clean oil and oxides and other foreign bodies;

将处理后的电极置于真空自耗炉内,完成装炉、对中、封炉等操作,通入650 mL/min的冷却水流量,抽真空至0.15 Pa,检测漏气率为0.2 Pa/min合格后开始送电冶炼;Place the treated electrode in a vacuum consumable furnace, complete the furnace loading, centering, and furnace sealing operations, pass in a cooling water flow rate of 650 mL/min, evacuate to 0.15 Pa, and detect the leakage rate of 0.2 Pa/min. After the min is qualified, power transmission and smelting begin;

起弧后逐步提升电流至4.6 kA快速建立熔池,然后手动调整电流至3.8kA,熔速至2.6kg/min进入稳定熔炼阶段;After the arc is started, gradually increase the current to 4.6 kA to quickly establish a molten pool, then manually adjust the current to 3.8 kA, and the melting rate to 2.6 kg/min to enter the stable melting stage;

稳定熔炼阶段保持自耗炉内真空度≤0.2 Pa,保持熔炼电流3.8±0.1 kA,保持熔炼电压23.7±0.1 V,保持熔化速率2.6±0.05 kg/min,保持650 L/min的冷却水流量,通入450±20 ml/min的氦气流量;In the stable smelting stage, keep the vacuum degree in the consumable furnace ≤0.2 Pa, keep the smelting current 3.8±0.1 kA, keep the smelting voltage 23.7±0.1 V, keep the melting rate 2.6±0.05 kg/min, keep the cooling water flow of 650 L/min, Enter the helium flow rate of 450±20 ml/min;

阶段调整熔炼电流至正常熔炼电流的90%、80%、60%、40%,当剩余电极质量为50 kg时停电结束冶炼;Adjust the smelting current to 90%, 80%, 60%, and 40% of the normal smelting current in stages. When the remaining electrode mass is 50 kg, the power outage ends the smelting;

随炉冷却2h后,破空取锭,铸锭直径为295 mm;After cooling with the furnace for 2 hours, the ingot is taken out of the air, and the diameter of the ingot is 295 mm;

ONH分析仪测得合金中O、N、H含量分别为14 ppm、6 ppm、2 ppm。The contents of O, N, and H in the alloy measured by ONH analyzer were 14 ppm, 6 ppm, and 2 ppm, respectively.

扫描电镜照片如图1所示,观察合金中无明显非金属夹杂。The scanning electron microscope photo is shown in Figure 1, and there is no obvious non-metallic inclusion in the observed alloy.

PROCAST模拟测得金属熔池深度约为132 mm ,二次枝晶间距约为70-98μm;电子探针测得W的偏析系数为1.09-1.17;室温拉伸试验测得铸态合金延伸率为45.9% ,断面收缩率为30.1%,抗拉强度为623.3 Mpa,屈服强度为417.0 Mpa。The depth of molten metal pool measured by PROCAST simulation is about 132 mm, and the secondary dendrite spacing is about 70-98 μm; the segregation coefficient of W measured by electron probe is 1.09-1.17; the elongation of as-cast alloy measured by room temperature tensile test is 45.9%, the area shrinkage rate is 30.1%, the tensile strength is 623.3 Mpa, and the yield strength is 417.0 Mpa.

实施例2Example 2

本申请提供一种高品质大密度高钨高钴镍合金,化学成分按质量百分比计为35%的钨、22%的钴和43%的镍;The present application provides a high-quality, high-density, high-tungsten, high-cobalt-nickel alloy, the chemical composition of which is 35% tungsten, 22% cobalt and 43% nickel by mass percentage;

按照上述合金成分备料,在真空感应炉内将合金原料熔炼并浇注成直径为250 mm的电极铸锭;According to the above alloy composition preparation, the alloy raw material is smelted and poured into an electrode ingot with a diameter of 250 mm in a vacuum induction furnace;

将电极铸锭切头去尾、表面车光,漏出金属光泽;焊接辅助电极并于加热炉内220℃烘烤3.5h,去除水蒸汽;出炉空冷后用干净抹布擦拭电极表面,清洁油污和氧化物等异物;The electrode ingot is cut from the head and tail, the surface is polished, and the metal luster leaks; the auxiliary electrode is welded and baked at 220 ℃ in the heating furnace for 3.5 hours to remove the water vapor; after the furnace is air-cooled, wipe the electrode surface with a clean rag to clean oil and oxidation foreign objects such as objects;

将处理后的电极置于真空自耗炉内,完成装炉、对中、封炉等操作,通入750 mL/min的冷却水流量,抽真空至0.20 Pa,检测漏气率为0.4 Pa/min合格后开始送电冶炼;Place the treated electrode in a vacuum consumable furnace, complete the furnace loading, centering, and furnace sealing operations, pass in a cooling water flow rate of 750 mL/min, and evacuate to 0.20 Pa, and the detected air leakage rate is 0.4 Pa/min. After the min is qualified, power transmission and smelting begin;

起弧后逐步提升电流至5.0kA快速建立熔池,然后手动调整电流至4.2 kA,熔速至2.9kg/min进入稳定熔炼阶段;After starting the arc, gradually increase the current to 5.0kA to quickly build a molten pool, then manually adjust the current to 4.2 kA, and the melting rate to 2.9kg/min to enter the stable melting stage;

稳定熔炼阶段保持自耗炉内真空度≤0.2 Pa,保持熔炼电流4.2±0.1 kA,保持熔炼电压24.8±0.1 V,保持熔化速率2.9±0.05 kg/min,保持750 L/min的冷却水流量,通入450±20 ml/min的氦气流量;In the stable smelting stage, keep the vacuum degree in the consumable furnace ≤0.2 Pa, keep the smelting current at 4.2±0.1 kA, keep the smelting voltage at 24.8±0.1 V, keep the melting rate at 2.9±0.05 kg/min, and keep the cooling water flow rate of 750 L/min. Enter the helium flow rate of 450±20 ml/min;

阶段调整熔炼电流至正常熔炼电流的90%、80%、60%、40%,当剩余电极质量为52 kg时停电结束冶炼;Adjust the smelting current to 90%, 80%, 60%, and 40% of the normal smelting current in stages. When the remaining electrode mass is 52 kg, the power outage ends the smelting;

随炉冷却2h后,破空取锭,铸锭直径为300mm;After cooling with the furnace for 2 hours, the ingot is taken out of the air, and the diameter of the ingot is 300mm;

ONH分析仪测得合金中O、N、H含量分别为13 ppm、5ppm、2 ppm。The content of O, N, and H in the alloy measured by ONH analyzer was 13 ppm, 5 ppm, and 2 ppm, respectively.

扫描电镜观察合金中无明显非金属夹杂。There is no obvious non-metallic inclusion in the alloy observed by scanning electron microscope.

PROCAST模拟测得金属熔池深度约为141 mm ,二次枝晶间距约为72-109μm;电子探针测得W的偏析系数为1.09-1.20;室温拉伸试验测得铸态合金延伸率为43.8% ,断面收缩率为29.6%,抗拉强度为618.2 Mpa,屈服强度为420.0Mpa。The depth of molten metal pool measured by PROCAST simulation is about 141 mm, and the secondary dendrite spacing is about 72-109 μm; the segregation coefficient of W measured by electron probe is 1.09-1.20; the elongation of as-cast alloy measured by room temperature tensile test is 43.8%, the area shrinkage rate is 29.6%, the tensile strength is 618.2 Mpa, and the yield strength is 420.0 Mpa.

实施例3Example 3

本申请提供一种高品质大密度高钨高钴镍合金,化学成分按质量百分比计为42%的钨、16%的钴和42%的镍;The present application provides a high-quality, high-density, high-tungsten and high-cobalt-nickel alloy, the chemical composition of which is 42% tungsten, 16% cobalt and 42% nickel by mass percentage;

按照上述合金成分备料,在真空感应炉内将合金原料熔炼并浇注成直径为220 mm的电极铸锭;According to the above alloy composition preparation, the alloy raw material is smelted and poured into an electrode ingot with a diameter of 220 mm in a vacuum induction furnace;

将电极铸锭切头去尾、表面车光,漏出金属光泽;焊接辅助电极并于加热炉内280℃烘烤3 h,去除水蒸汽;出炉空冷后用干净抹布擦拭电极表面,清洁油污和氧化物等异物;The electrode ingot was cut to the head and tail, and the surface was polished to reveal metallic luster; the auxiliary electrode was welded and baked at 280°C for 3 hours in a heating furnace to remove water vapor; after air cooling, wipe the electrode surface with a clean rag to clean oil and oxidation foreign objects such as objects;

将处理后的电极置于真空自耗炉内,完成装炉、对中、封炉等操作,通入600 mL/min的冷却水流量,抽真空至0.10 Pa,检测漏气率为0.3 Pa/min合格后开始送电冶炼;Place the treated electrode in a vacuum consumable furnace, complete the furnace loading, centering, and furnace sealing operations, pass in a cooling water flow rate of 600 mL/min, and evacuate to 0.10 Pa, and the detected air leakage rate is 0.3 Pa/ After the min is qualified, power transmission and smelting begin;

起弧后逐步提升电流至4.4kA快速建立熔池,然后手动调整电流至3.4 kA,熔速至2.1kg/min进入稳定熔炼阶段;After starting the arc, gradually increase the current to 4.4kA to quickly build a molten pool, then manually adjust the current to 3.4 kA and the melting rate to 2.1kg/min to enter the stable melting stage;

稳定熔炼阶段保持自耗炉内真空度≤0.2 Pa,保持熔炼电流3.4±0.1 kA,保持熔炼电压22.2±0.1 V,保持熔化速率2.1±0.05 kg/min,保持600 L/min的冷却水流量,通入420±20 ml/min的氦气流量;In the stable smelting stage, keep the vacuum degree in the consumable furnace ≤0.2 Pa, keep the smelting current 3.4±0.1 kA, keep the smelting voltage 22.2±0.1 V, keep the melting rate 2.1±0.05 kg/min, keep the cooling water flow of 600 L/min, Enter the helium flow rate of 420±20 ml/min;

阶段调整熔炼电流至正常熔炼电流的90%、80%、60%、40%,当剩余电极质量为49 kg时停电结束冶炼;Adjust the smelting current to 90%, 80%, 60%, and 40% of the normal smelting current in stages. When the remaining electrode mass is 49 kg, the power outage ends the smelting;

随炉冷却2h后,破空取锭,铸锭直径为300 mm;After cooling with the furnace for 2 hours, the ingot is taken out of the air, and the diameter of the ingot is 300 mm;

ONH分析仪测得合金中O、N、H含量分别为16 ppm、4ppm、2 ppm。The contents of O, N, and H in the alloy measured by ONH analyzer were 16 ppm, 4 ppm, and 2 ppm, respectively.

扫描电镜观察合金中无明显非金属夹杂。There is no obvious non-metallic inclusion in the alloy observed by scanning electron microscope.

PROCAST模拟测得金属熔池深度约为120 mm ,二次枝晶间距约为67-94μm;电子探针测得W的偏析系数为1.08-1.17;室温拉伸试验测得铸态合金延伸率为41.3% ,断面收缩率为31.2%,抗拉强度为609.7 Mpa,屈服强度为428.6Mpa。The depth of molten metal pool measured by PROCAST simulation is about 120 mm, and the secondary dendrite spacing is about 67-94 μm; the segregation coefficient of W measured by electron probe is 1.08-1.17; the elongation of as-cast alloy measured by room temperature tensile test is 41.3%, the area shrinkage rate is 31.2%, the tensile strength is 609.7 Mpa, and the yield strength is 428.6 Mpa.

对比例1Comparative Example 1

与实施例1不同的是,直接使用真空感应炉进行合金的冶炼,不使用真空自耗熔炼方法,其制备步骤包括:装料→抽真空→送电熔化→熔清→精炼→浇注→脱模。测得合金中O、N、H含量分别为28 ppm、10 ppm、3 ppm;W的偏析系数为1.15~1.31;铸态合金延伸率为34.3%,断面收缩率为27.7%,抗拉强度为565.4 Mpa,屈服强度为417.1 Mpa。The difference from Example 1 is that the vacuum induction furnace is directly used to smelt the alloy, and the vacuum consumable smelting method is not used. . The measured contents of O, N, and H in the alloy are 28 ppm, 10 ppm, and 3 ppm, respectively; the segregation coefficient of W is 1.15-1.31; 565.4 Mpa, yield strength is 417.1 Mpa.

通过实施例1和对比例1的对比可知,单独使用现有的真空感应熔炼工艺,得到的合金杂质元素含量高、偏析系数大、力学性能差。From the comparison between Example 1 and Comparative Example 1, it can be seen that, using the existing vacuum induction melting process alone, the obtained alloy has a high content of impurity elements, a large segregation coefficient and poor mechanical properties.

对比例2Comparative Example 2

与实施例2不同的,稳定熔炼阶段熔化速度为3.2Kg/min。Different from Example 2, the melting rate in the stable smelting stage is 3.2Kg/min.

PROCAST模拟测得金属熔池深度约为207 mm ,二次枝晶间距约为87-135μm;金属熔池较深,枝晶间距较大,容易引起溶质元素偏析。The depth of the metal molten pool measured by PROCAST simulation is about 207 mm, and the secondary dendrite spacing is about 87-135 μm.

对比例3Comparative Example 3

与实施例3不同的,稳定熔炼阶段熔化速度为1.8Kg/min。Different from Example 3, the melting speed in the stable smelting stage is 1.8Kg/min.

PROCAST模拟测得金属熔池深度约为93 mm ,二次枝晶间距约为59-83μm;金属熔池较浅,容易造成表面质量恶化。The depth of the metal molten pool measured by PROCAST simulation is about 93 mm, and the secondary dendrite spacing is about 59-83 μm; the metal molten pool is shallow, which easily causes the surface quality to deteriorate.

通过实施例2-3和对比例2-3的对比可知,稳定熔炼阶段合适的熔化速度对合金的质量有着重大的影响。From the comparison of Example 2-3 and Comparative Example 2-3, it can be seen that the appropriate melting rate in the stable melting stage has a significant impact on the quality of the alloy.

本发明提供一种高品质大密度高钨高钴镍合金,采用的真空自耗熔炼工艺可有效减少合金中的杂质元素含量,减少凝固偏析,提升合金的强度、塑性等力学性能。该合金具有单相金属结构,密度可达10-13g/cm3The invention provides a high-quality, high-density, high-tungsten, high-cobalt-nickel alloy. The vacuum consumable smelting process adopted can effectively reduce the content of impurity elements in the alloy, reduce solidification segregation, and improve mechanical properties such as strength and plasticity of the alloy. The alloy has a single-phase metallic structure, and the density can reach 10-13 g/cm 3 .

本发明技术方案通过PROCAST模拟结合工业试验研究,结果发现采用上述工艺获得的合金中杂质元素[O]≤20 ppm,[N]≤10 ppm,[H]≤2 ppm。自耗铸锭中无明显非金属夹杂,金属熔池深度为120-130 mm ,二次枝晶间距为50-90μm,W偏析系数k0≤1.1。铸态合金室温拉伸延伸率≥41%,断面收缩率≥30%,抗拉强度可到623 Mpa,屈服强度可达417 Mpa。The technical scheme of the present invention combines PROCAST simulation and industrial test research, and it is found that the impurity elements in the alloy obtained by the above process are [O]≤20 ppm, [N]≤10 ppm, [H]≤2 ppm. There are no obvious non-metallic inclusions in the consumable ingot, the depth of the molten metal pool is 120-130 mm, the secondary dendrite spacing is 50-90 μm, and the W segregation coefficient k0≤1.1. The room temperature tensile elongation of the as-cast alloy is ≥41%, the section shrinkage rate is ≥30%, the tensile strength can reach 623 Mpa, and the yield strength can reach 417 Mpa.

优异的性能使得本申请提供的钨钴镍合金可用于制造武器,尤其是武器的战斗部,例如用于破甲弹头战斗部药型罩材料。The excellent performance makes the tungsten-cobalt-nickel alloy provided by the present application can be used for the manufacture of weapons, especially the warhead of the weapon, for example, the material for the warhead of the armor-piercing warhead.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本发明的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。Furthermore, it will be understood by those skilled in the art that although some of the embodiments herein include certain features, but not others, included in other embodiments, that combinations of features of the different embodiments are intended to be within the scope of the present invention And form different embodiments. For example, in the above claims, any of the claimed embodiments may be used in any combination. The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.

Claims (10)

1. A tungsten-cobalt-nickel alloy is characterized by comprising the following components in percentage by mass: 30-45% of tungsten, 15-25% of cobalt and 30-55% of nickel.
2. A method of making the tungsten-cobalt-nickel alloy of claim 1, comprising:
processing the raw material of the tungsten-cobalt-nickel alloy into an electrode ingot, and then processing the electrode ingot to obtain a vacuum consumable electrode;
and installing the vacuum consumable electrode into a vacuum consumable furnace, and smelting to obtain the tungsten-cobalt-nickel alloy.
3. The preparation method according to claim 2, wherein the electrode ingot is obtained by vacuum induction melting and pouring; the density of the electrode ingot is 10-13g/cm3(ii) a The diameter of the electrode ingot is 220-250 mm.
4. The method of claim 2, wherein the processing includes shaping, polishing, welding an auxiliary electrode, and electrode baking, which are performed in this order; the baking temperature of the electrode is 200-300 ℃, and the heat preservation time is 2.5-3.5 h; the electrode baking process also includes cooling and cleaning processes.
5. The method of claim 2, wherein the smelting comprises a preparation stage, an initiation stage, a stabilization smelting stage, and a hot topping stage performed in sequence.
6. The method as claimed in claim 5, wherein in the preparation stage, the degree of vacuum in the vacuum consumable electrode furnace is controlled to be less than or equal to 0.2Pa, the gas leakage rate is controlled to be less than or equal to 0.4Pa/min, and the flow rate of cooling water in the crystallizer is controlled to be 600-.
7. The method of claim 5, wherein the initial phase comprises a high smelting current phase;
the smelting current of the high smelting current stage is 20-30% higher than that of the stable smelting stage.
8. The preparation method according to claim 5, wherein the stable smelting stage controls the vacuum degree in the vacuum consumable electrode furnace to be less than or equal to 0.2 Pa; controlling the smelting current to be 3.0-4.5KA and the smelting voltage to be 22-25V in the stable smelting stage; the melting rate is controlled to be 2-3kg/min in the stable melting stage; the flow rate of cooling water is controlled to be 600-700L/min in the stable smelting stage; the steady melting stage further comprises cooling using helium gas; the flow rate of the helium is 400-500 mL/min; and the smelting current of the heat capping stage is adjusted to be 40-50% of the smelting current of the stable smelting stage through gradient adjustment.
9. The preparation method according to any one of claims 2 to 8, wherein the ingot of the tungsten-cobalt-nickel alloy obtained by smelting has a diameter of 280-300 mm.
10. Use of the tungsten cobalt nickel alloy of claim 1 for weapon manufacture.
CN202010901966.8A 2020-09-01 2020-09-01 Tungsten-cobalt-nickel alloy and its preparation method and application Pending CN111763869A (en)

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