CN111761635A - Full-automatic diaphragm forming device - Google Patents
Full-automatic diaphragm forming device Download PDFInfo
- Publication number
- CN111761635A CN111761635A CN202010516826.9A CN202010516826A CN111761635A CN 111761635 A CN111761635 A CN 111761635A CN 202010516826 A CN202010516826 A CN 202010516826A CN 111761635 A CN111761635 A CN 111761635A
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- Prior art keywords
- workbench
- forming device
- punching
- static
- dust
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- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 239000000428 dust Substances 0.000 claims abstract description 62
- 230000003068 static effect Effects 0.000 claims abstract description 51
- 238000004080 punching Methods 0.000 claims abstract description 47
- 238000004804 winding Methods 0.000 claims abstract description 39
- 238000010008 shearing Methods 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 239000012528 membrane Substances 0.000 claims abstract description 13
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 230000008878 coupling Effects 0.000 claims description 15
- 238000010168 coupling process Methods 0.000 claims description 15
- 238000005859 coupling reaction Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims 1
- 238000003379 elimination reaction Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 abstract description 6
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B08B1/20—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
Abstract
The invention discloses a full-automatic diaphragm forming device, which comprises a workbench, a conveying mechanism and a winding mechanism which are respectively arranged at the left side and the right side of the workbench, a punching and shearing forming device arranged at the top of the workbench, a finished product collecting box arranged below one side of the workbench close to the winding mechanism and a controller arranged at the bottom of the workbench, wherein the conveying mechanism is used for conveying a raw material coil to the punching and shearing forming device for punching and shearing forming and then rolling waste materials by the winding mechanism, and the punched and sheared and formed finished product falls into the finished product collecting box; the left side and the right side of the punching shear forming device are symmetrically provided with pressing mechanisms, the front end and the rear end of the workbench, which is close to one side of the finished product collecting box, are provided with portal frames, the top bottom of each portal frame and the bottom of the corresponding workbench are symmetrically provided with dust removing and static removing mechanisms, and the workbench is provided with an opening corresponding to the dust removing and static removing mechanisms. The invention effectively improves the production efficiency and can effectively carry out dust removal and static electricity removal treatment on the finished product membrane.
Description
Technical Field
The invention relates to a full-automatic diaphragm forming device, and belongs to the technical field of diaphragm forming.
Background
Various films are commonly used in a backlight module, and in the film forming process, the film is fed from roll to roll, and in order to cut the film into small pieces, a film cutting machine is generally used to perform cutting. However, when traditional cutting machine cut the diaphragm, cut inefficiency, and the cutting dust of adhesion is difficult for detaching on the diaphragm after the cutting, and the static that the diaphragm was taken can the adhesion be in the same place when making the diaphragm collect, influences the later stage arrangement and the packing of diaphragm, has reduced efficiency.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-automatic diaphragm forming device, which effectively improves the production efficiency and can effectively perform dust removal and static electricity removal treatment on finished diaphragms.
The technical scheme adopted by the invention is as follows:
a full-automatic diaphragm forming device comprises a workbench, a conveying mechanism and a winding mechanism which are respectively arranged on the left side and the right side of the workbench, a punching and shearing forming device arranged at the top of the workbench, a finished product collecting box arranged below one side, close to the winding mechanism, of the workbench and a controller arranged at the bottom of the workbench, wherein the conveying mechanism is used for conveying a raw material coil to the punching and shearing forming device for punching and shearing forming and then rolling waste materials through the winding mechanism, and the punched and sheared and formed finished product falls into the finished product collecting box; the punching and shearing forming device comprises synchronous lifters symmetrically arranged at the front end and the rear end of a workbench and a support plate erected between the tail ends of lifting shafts of the two synchronous lifters, the support plate is positioned above the workbench, a linear guide rail is arranged at the bottom of the support plate along the front end and the rear end directions, and a punching and shearing former is arranged at the bottom of a sliding table of the linear guide rail; the punching shear forming device is characterized in that pressing mechanisms are symmetrically arranged on the left side and the right side of the punching shear forming device, portal frames are erected at the front end and the rear end of the workbench, which is close to one side of a finished product collecting box, the top bottom of each portal frame and the bottom of the corresponding workbench are symmetrically provided with dust removal and static removal mechanisms, openings corresponding to the dust removal and static removal mechanisms are formed in the workbench, and the conveying mechanism, the winding mechanism, the punching shear forming device and the dust removal and static removal mechanisms are controlled to act through a controller.
Preferably, the conveying mechanism comprises first supports which are symmetrically arranged in the front-back direction, a first driving assembly is erected at the top of one of the first supports and comprises a first fixing plate and a first stepping motor which is fixed on one side, far away from the other one of the first supports, of the first fixing plate, an execution shaft of the first stepping motor penetrates through the first fixing plate, a first coupling is arranged at the tail end of the execution shaft, a first bearing seat is arranged at the top of the other one of the first supports, and a raw material winding roller is arranged between the first coupling and the first bearing seat; the winding mechanism comprises two supports which are symmetrically arranged front and back, a second driving assembly is erected at the top of one of the two supports and comprises a second fixed plate and a second stepping motor which is fixed on one side of the second fixed plate far away from the other one of the two supports, an execution shaft of the second stepping motor penetrates through the second fixed plate and is provided with a second coupling at the tail end of the execution shaft, a second bearing seat is arranged at the top of the other one of the two supports, and a waste winding roller is arranged between the second coupling and the second bearing seat.
Further preferably, the height of the second bracket is higher than that of the first bracket.
Further preferably, the pressing mechanism comprises a top frame erected at the top of the workbench and a telescopic device arranged at the bottom of the top frame, an execution shaft of the telescopic device is vertically arranged downwards, and a pressing plate is arranged at the tail end of the execution shaft of the telescopic device along the front-rear end direction.
Further preferably, the bottom of the pressure plate is provided with a cushion pad.
Preferably, the dust removing and static removing mechanism comprises a lifting device, a third fixing plate arranged at the tail end of an actuating shaft of the lifting device, the third fixing plate is matched with an opening formed in the workbench, static electricity eliminators are symmetrically arranged on two sides of the bottom of the third fixing plate along the front end and back end directions, two dust removing rollers parallel to the static electricity eliminators are symmetrically arranged between the two static electricity eliminators, a dust collecting paper roll parallel to the dust removing rollers is arranged between the two dust removing rollers, the dust removing rollers and two ends of the dust collecting paper roll are fixedly connected with the third fixing plate through connecting plates, the two ends of the dust removing rollers and the two ends of the dust collecting paper roll are rotatably connected with the connecting plates, and the bottoms of the static electricity elimina; the gap between the adjacent static eliminator and the dust removing roller and the gap between the adjacent dust removing roller and the dust collecting paper roll are both smaller than the length of the diaphragm formed by punching and shearing; the lifting device of the dedusting and static removing mechanism positioned above is arranged at the bottom of the portal frame.
Further preferred, be provided with two L type connecting plates in the fixed plate three that is located the top symmetrically around the front and back end of one side that is close to winding mechanism, the horizontal end of L type connecting plate extends to the terminal top of one side that is close to winding mechanism's workstation, and the vertical board of L type connecting plate sets up downwards, and rotates between the vertical board end of two L type connecting plates and is provided with the compression roller, the bottom height of compression roller and the bottom height parallel and level of electrostatic eliminator, dust removal roller and collection dirt scroll.
Further preferably, the finished product collecting box is filled with buffer cotton.
Preferably, the front side and the rear side of the top frame of the pressing mechanism close to one side of the conveying mechanism are provided with a fourth fixing plate obliquely downwards towards the conveying mechanism, the bottom of the fourth fixing plate extends to the position above the tail end of one side of the workbench close to the conveying mechanism, and a leveling roller is rotatably arranged between the four fixing plates.
The invention has the beneficial effects that:
the pressing mechanisms symmetrically arranged on the left side and the right side of the punching and shearing forming device are adopted to fix the raw material film, so that the stability of the raw material film is ensured when the punching and shearing forming device performs punching and shearing forming on the raw material film, and the yield of the punching and shearing formed diaphragm is improved; and the dust removal and static removal mechanism can effectively remove dust and static on the membrane, thereby facilitating the later arrangement and packaging of the membrane.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of the conveying mechanism;
FIG. 3 is a schematic structural view of a winding mechanism;
FIG. 4 is a schematic structural view of a punching and shearing forming structure;
FIG. 5 is a schematic view of the pressing mechanism;
FIG. 6 is a schematic structural view of a dedusting and static eliminating mechanism;
the main reference numerals in the figures have the following meanings:
1. a workbench, 2, a conveying mechanism, 3, a winding mechanism, 4, a punching and shearing forming device, 5, a finished product collecting box, 6, a controller, 7, a pressing mechanism, 8, a portal frame, 9, a dedusting and static removing mechanism, 21, a first bracket, 22, a first fixing plate, 23, a first stepping motor, 24, a first coupling, 25, a first bearing seat, 26, a raw material winding roller, 31, a second bracket, 32, a second fixing plate, 33, a second stepping motor, 34, a second coupling, 35, a second bearing seat, 36, a waste winding roller, 41, a synchronous lifter, 42, a support plate, 43, a linear guide rail, 44, a punching and shearing forming device, 71, a top frame, 72, a telescopic device, 73, a pressing plate, 74, a cushion pad, 75, a fourth fixing plate, 76, a leveling roller, 91, a lifting device, 92, a third fixing plate, 93, a static eliminator, 94, a dust removing roller, 95, a dust collecting paper roll, 96 and an L-shaped, 97. and a pressure roller.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 1-6: the embodiment is a full-automatic membrane forming device, which comprises a workbench 1, a conveying mechanism 2 and a winding mechanism 3 which are respectively arranged at the left side and the right side of the workbench 1, a punching and shearing forming device 4 arranged at the top of the workbench 1, a finished product collecting box 5 arranged below one side of the workbench 1 close to the winding mechanism 3 and a controller 6 arranged at the bottom of the workbench 1, wherein the conveying mechanism 2 is used for conveying a raw material coil to the punching and shearing forming device 4 for punching and shearing forming and then rolling waste materials by the winding mechanism, and a punched and sheared and formed finished product falls into the finished product collecting box 5; the punching and shearing forming device 4 comprises synchronous lifters 41 symmetrically arranged at the front end and the rear end of the workbench 1 and a support plate 42 erected between the tail ends of the lifting shafts of the two synchronous lifters 41, the support plate 42 is positioned above the workbench 1, a linear guide rail 43 is arranged at the bottom of the support plate 42 along the front end and the rear end direction, a punching and shearing former 44 is arranged at the bottom of a sliding table of the linear guide rail 43, the punching and shearing former 44 is existing mature equipment, and the structure of the punching and shearing former is not described in detail herein; the left side and the right side of the punching and shearing forming device 4 are symmetrically provided with the pressing mechanisms 7, portal frames 8 are erected at the front end and the rear end of the workbench 1, which is close to one side of the finished product collecting box 5, of the workbench 1, the top bottom of each portal frame 8 and the bottom of the corresponding workbench 1 are symmetrically provided with the dedusting and static eliminating mechanisms 9, the workbench 1 is provided with openings corresponding to the dedusting and static eliminating mechanisms 9, and the controller 6 controls the conveying mechanism 2, the winding mechanism 3, the punching and shearing forming device 4 and the dedusting and static eliminating mechanisms 9 to act.
Referring to fig. 2 and 3, the conveying mechanism 2 comprises first supports 21 which are symmetrically arranged in front and back, a first driving assembly is erected at the top of one of the first supports 21, the first driving assembly comprises a first fixing plate 22 and a first stepping motor 23 which is fixed on one side, far away from the other first support 21, of the first fixing plate 22, an execution shaft of the first stepping motor 23 penetrates through the first fixing plate 22, a first coupling 24 is arranged at the tail end of the execution shaft, a first bearing seat 25 is arranged at the top of the other first support 21, and a raw material winding roller 26 is arranged between the first coupling 24 and the first bearing seat 25; the winding mechanism 3 comprises two supports 31 which are symmetrically arranged in front and back, a second driving assembly is erected at the top of one of the two supports 31 and comprises a second fixing plate 32 and a second stepping motor 33 which is fixed on one side, far away from the other one of the two supports 31, of the second fixing plate 32, an execution shaft of the second stepping motor 33 penetrates through the second fixing plate 32, a second coupling 34 is arranged at the tail end of the execution shaft, a second bearing seat 35 is arranged at the top of the other one of the two supports 31, and a waste winding roller 36 is arranged between the second coupling 34 and the second bearing seat 35; in practical application, the bearing seat I25 and the bearing seat II 35 are detachably connected with the support I21 and the support II 31 respectively, so that the raw material roll and the waste material roll can be conveniently recycled; the height of the second bracket 31 is higher than that of the first bracket 21.
Referring to fig. 5, the pressing mechanism 7 includes a top frame 71 erected on the top of the workbench 1, and a telescopic device 72 disposed at the bottom of the top frame 71, wherein an execution shaft of the telescopic device 72 is disposed vertically downward, and a pressing plate 73 is disposed at the tail end of the execution shaft of the telescopic device 72 along the front-rear end direction; the bottom of the pressure plate 73 is provided with a cushion pad 74.
Referring to fig. 6, the dust removing and static eliminating mechanism 9 includes a lifting device 91, a fixing plate three 92 disposed at the end of an execution shaft of the lifting device 9, the fixing plate three 92 is matched with an opening formed on the workbench 1, static eliminators 93 are symmetrically disposed along the front and rear end directions at both sides of the bottom of the fixing plate three 92, two dust removing rollers 94 parallel to the static eliminators 93 are symmetrically disposed between the two static eliminators 93, a dust collecting paper roll 95 parallel to the dust removing rollers 94 is disposed between the two dust removing rollers 94, both ends of the dust removing rollers 94 and both ends of the dust collecting paper roll 95 are fixedly connected with the fixing plate three 92 through a connecting plate, both ends of the dust removing rollers 94 and both ends of the dust collecting paper roll 95 are rotatably connected with the connecting plate, and bottoms of the static eliminators 93, the; the gap between the adjacent static eliminator 93 and the dust removing roller 94 and the gap between the adjacent dust removing roller 94 and the dust collecting paper roll 95 are both smaller than the length of the membrane after punching and shearing; the lifting device 91 of the dust removing and static eliminating mechanism 9 positioned above is arranged at the bottom of the portal frame 8.
Referring to fig. 6, two L-shaped connecting plates 96 are symmetrically arranged at the front and rear ends of one side of the fixing plate three 92 located above close to the winding mechanism 3, the horizontal ends of the L-shaped connecting plates 96 extend to the upper side of the end of one side of the workbench 1 close to the winding mechanism 3, the vertical plates of the L-shaped connecting plates 96 are arranged downward, a pressing roller 97 is rotatably arranged between the ends of the vertical plates of the two L-shaped connecting plates 96, and the bottom height of the pressing roller 97 is flush with the bottom heights of the static eliminator 93, the dust removing roller 94 and the dust collecting paper roll 95.
In this embodiment, the finished product collection box 5 is filled with buffer cotton.
Referring to fig. 1, fixing plates four 75 are provided obliquely downward toward the conveying mechanism 2 at both front and rear sides of the upper frame 71 of the pressing mechanism 7 on the side close to the conveying mechanism 2, the bottom of the fixing plate four 75 extends to above the end of the side close to the table 1 of the conveying mechanism 2, and a leveling roller 76 is rotatably provided between the two fixing plates four 75.
In practical application, the raw material roll 26 covered with the raw material roll is fixed between the coupling I24 and the bearing seat I25, the opening edge of the raw material roll is pulled manually to pass through the bottom of the leveling roll 76, then the raw material roll passes through the support plate 42 and then the telescopic devices 72 of the two pressing mechanisms 7 are started, the telescopic devices 72 drive the pressing plate 73 to move downwards to press and fix the raw material roll, then the synchronous lifter 41 is started to move the support plate 42 downwards to enable the punching and shearing former 44 to punch and shear the raw material roll, then the motor of the linear guide rail 43 is started to drive the slide block to move towards the other side intermittently, when the slide block of the linear guide rail 43 stops intermittently, the synchronous lifter 41 is started to move the support plate 42 downwards to enable the punching and shearing former 44 to continue to punch and shear the raw material roll until the raw material roll on the same longitudinal line is completely punched and sheared and molded, the telescopic devices 72 are reset and the linear guide rail 43 is stopped, then the synchronous lifter 41 is lifted, the punched and sheared material roll is manually continuously dragged to intermittently move to one side of the dedusting and static removing mechanism 9, and the expansion device 72, the punching shear former 44 and the linear guide rail 43 continuously perform punching shear forming operation on the raw material roll which is newly moved to the lower part of the punching shear forming device 4 in the pause gap of the intermittent movement of the material roll; starting a lifting device 91 of a dedusting and static removing mechanism 9 positioned below a workbench 1 to lift upwards in the process that a punched and sheared material roll moves towards the dedusting and static removing mechanism 9, enabling the tops of a static eliminator 93, a dedusting roller 94 and a dust collecting paper roll 95 at the top to be flush with the top of the workbench 1, then starting the lifting device 91 of the dedusting and static removing mechanism 9 above the workbench 1 to drive a static eliminator 93 at the bottom, the dedusting roller 94 and the dust collecting paper roll 95 downwards to press and match with the dedusting and static removing mechanism 9 below to clamp the punched and sheared material roll after the punched and sheared material roll moves intermittently, then enabling the dedusting and static removing mechanism 9 to effectively perform dedusting and static removing treatment on a formed membrane in the punched and sheared material roll in the process that the punched and sheared material roll moves intermittently, and after the punched and sheared material roll moves to a pressing roller 97 arranged between the tail ends of vertical plates of an L-shaped connecting plate 96 in a rotating manner, the punched and sheared material roll is pulled upwards, the punched and sheared membrane drops downwards into the finished product collecting box 5 under the action of gravity and the pressing roller 97, and the waste material roll after the finished membrane is separated covers the waste material roll 36.
After the circuit is manually opened, the controller 6 controls the stepping time interval and the stepping speed of the first stepping motor 23 of the conveying mechanism 2 and the second stepping motor 33 of the winding mechanism 3, so that the output and winding of the film roll are synchronous; during the stepping pause time of the first stepping motor 23 and the second stepping motor 33, the controller 6 controls the telescopic devices 72 of the two pressing mechanisms 7, so that the telescopic devices 72 drive the pressing plate 73 to move downwards to press and fix the raw material roll, then the synchronous elevator 41 is started to move the supporting plate 42 downwards so that the punching and shearing former 44 punches and shears the raw material roll, then the motor of the linear guide rail 43 is started to drive the sliding block to move towards the other side intermittently, when the sliding block of the linear guide rail 43 stops intermittently, the synchronous elevator 41 is started to move the supporting plate 42 downwards so that the punching and shearing former 44 continues to punch and shear the raw material roll until the raw material roll on the same longitudinal line is completely punched and sheared, the telescopic devices 72 are reset and the linear guide rail 43 is stopped, then the synchronous elevator 41 is lifted, and the process is completed within the pause time of the first stepping motor 23 and the second stepping motor 33, after the process is finished, the first stepping motor 23 and the second stepping motor 33 continue to synchronously act to realize the paying-off of the raw material roll and the winding of the waste material roll.
The above description is only a preferred embodiment of the present patent, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the inventive concept, and these modifications and decorations should also be regarded as the protection scope of the present patent.
Claims (9)
1. The utility model provides a full-automatic diaphragm forming device which characterized in that: the automatic winding machine comprises a workbench (1), a conveying mechanism (2) and a winding mechanism (3) which are respectively arranged on the left side and the right side of the workbench (1), a punching and shearing forming device (4) arranged at the top of the workbench (1), a finished product collecting box (5) arranged below one side, close to the winding mechanism (3), of the workbench (1) and a controller (6) arranged at the bottom of the workbench (1), wherein the conveying mechanism (2) is used for conveying a raw material roll to the punching and shearing forming device (4), punching and shearing the raw material roll, then winding waste materials through the winding mechanism, and punching and shearing the formed finished product to fall into the finished product collecting box (5); the punching shear forming device (4) comprises synchronous lifters (41) symmetrically arranged at the front end and the rear end of the workbench (1) and a support plate (42) erected between the tail ends of lifting shafts of the two synchronous lifters (41), the support plate (42) is positioned above the workbench (1), a linear guide rail (43) is arranged at the bottom of the support plate (42) along the front end and rear end directions, and a punching shear former (44) is arranged at the bottom of a sliding table of the linear guide rail (43); the punching shear forming device is characterized in that pressing mechanisms (7) are symmetrically arranged on the left side and the right side of the punching shear forming device (4), portal frames (8) are erected at the front end and the rear end of a workbench (1) close to one side of a finished product collecting box (5) on the workbench (1), dust removal and static removal mechanisms (9) are symmetrically arranged at the bottom of the top of each portal frame (8) and the bottom of the corresponding workbench (1), openings corresponding to the dust removal and static removal mechanisms (9) are formed in the workbench (1), and the conveying mechanism (2), the winding mechanism (3), the punching shear forming device (4) and the dust removal and static removal mechanisms (9) are controlled to move through a controller (6).
2. The full-automatic membrane forming device is characterized in that the conveying mechanism (2) comprises first supports (21) which are symmetrically arranged in front and back, a first driving assembly is erected on the top of one of the first supports (21), the first driving assembly comprises a first fixing plate (22) and a first stepping motor (23) fixed on one side, away from the other first support (21), of the first fixing plate (22), an execution shaft of the first stepping motor (23) penetrates through the first fixing plate (22), a first coupling (24) is arranged at the tail end of the execution shaft, a first bearing seat (25) is arranged on the top of the other first support (21), and a raw material winding roller (26) is arranged between the first coupling (24) and the first bearing seat (25); winding mechanism (3) are including two (31) of support that the symmetry set up around, erect drive assembly two at the top of one of them two (31), drive assembly two includes fixed plate two (32), fixes at fixed plate two (32) keep away from two (33) of step motor on another support one side, the execution axle of step motor two (33) alternates fixed plate two (32) and is provided with shaft coupling two (34) at the execution axle end, is provided with bearing frame two (35) at the top of another support two (31), is provided with waste material winding up roller (36) between shaft coupling two (34) and bearing frame two (35).
3. The fully automatic film forming device according to claim 2, wherein the height of the second bracket (31) is higher than that of the first bracket (21).
4. The full-automatic membrane forming device according to claim 1, wherein the pressing mechanism (7) comprises a top frame (71) erected on the top of the workbench (1), and a telescopic device (72) arranged at the bottom of the top frame (71), wherein an execution shaft of the telescopic device (72) is arranged vertically downwards, and a pressing plate (73) is arranged at the tail end of the execution shaft of the telescopic device (72) along the front-rear end direction.
5. A fully automatic film forming apparatus according to claim 4, wherein a cushion pad (74) is provided on the bottom of the pressing plate (73).
6. The full-automatic diaphragm forming device according to claim 1, wherein the dust removing and static removing mechanism (9) comprises a lifting device (91) and a third fixing plate (92) arranged at the tail end of an execution shaft of the lifting device (9), the third fixing plate (92) is matched with an opening formed on the workbench (1), static eliminators (93) are symmetrically arranged at two sides of the bottom of the third fixing plate (92) along the front and rear end directions, two dust removing rollers (94) parallel to the static eliminators (93) are symmetrically arranged between the two static eliminators (93), a dust collecting paper roll (95) parallel to the dust removing rollers (94) is arranged between the two dust removing rollers (94), the two ends of the dust removing rollers (94) and the two ends of the dust collecting paper roll (95) are fixedly connected with the third fixing plate (92) through connecting plates, and the two ends of the dust removing rollers (94) and the two ends of the dust collecting paper roll (95) are rotatably connected with the, the bottoms of the static eliminator (93), the dust removing roller (94) and the dust collecting paper roll (95) are positioned on the same horizontal plane; the gap between the adjacent static eliminator (93) and the dust removing roller (94) and the gap between the adjacent dust removing roller (94) and the dust collecting paper roll (95) are both smaller than the length of the membrane after punching and shearing; the lifting device (91) of the dust removal and static elimination mechanism (9) positioned above is arranged at the bottom of the portal frame (8).
7. The full-automatic membrane forming device according to claim 6, wherein two L-shaped connecting plates (96) are symmetrically arranged at the front end and the rear end of one side, close to the winding mechanism (3), of the upper fixing plate III (92), the horizontal ends of the L-shaped connecting plates (96) extend to the position above the tail end of one side of the workbench (1) close to the winding mechanism (3), the vertical plates of the L-shaped connecting plates (96) are arranged downwards, a pressing roller (97) is rotatably arranged between the tail ends of the vertical plates of the two L-shaped connecting plates (96), and the bottom height of the pressing roller (97) is flush with the bottom heights of the static eliminator (93), the dust removing roller (94) and the dust collecting paper roll (95).
8. The fully automatic film forming device according to claim 1, wherein the finished product collection box (5) is filled with buffer cotton.
9. The full-automatic membrane forming device according to claim 4, wherein a fixed plate four (75) is arranged on the front side and the rear side of the top frame (71) of the pressing mechanism (7) close to one side of the conveying mechanism (2) and inclines downwards towards the conveying mechanism (2), the bottom of the fixed plate four (75) extends to the position above the tail end of one side of the workbench (1) close to the conveying mechanism (2), and a leveling roller (76) is rotatably arranged between the two fixed plate four (75).
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| CN202010516826.9A CN111761635B (en) | 2020-06-09 | 2020-06-09 | Full-automatic diaphragm forming device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010516826.9A CN111761635B (en) | 2020-06-09 | 2020-06-09 | Full-automatic diaphragm forming device |
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| CN111761635B CN111761635B (en) | 2022-04-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720611A (en) * | 2021-01-15 | 2021-04-30 | 昆山竹言薄膜特殊材料有限公司 | Cutting positioning device for plastic film production |
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