CN111761368B - Full-automatic processing equipment for flange plate - Google Patents
Full-automatic processing equipment for flange plate Download PDFInfo
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- CN111761368B CN111761368B CN202010904412.3A CN202010904412A CN111761368B CN 111761368 B CN111761368 B CN 111761368B CN 202010904412 A CN202010904412 A CN 202010904412A CN 111761368 B CN111761368 B CN 111761368B
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- grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/06—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers
Abstract
The invention discloses full-automatic flange plate machining equipment, which belongs to the field of flange production and comprises a feeding device, a cutting device and a polishing device, wherein the cutting device is installed at the output end of the feeding device, a transfer device is arranged between the polishing device and the feeding device, the polishing device comprises a polishing box, a turnover assembly, a polishing assembly and a discharging assembly, the turnover assembly is arranged in the polishing box, the discharging assembly is in sliding fit with the polishing box, and the polishing assembly is installed at the top of the polishing box. According to the invention, the positioning main rod is taken down from the output shaft of the dividing motor, then the three contact blocks are pressed to remove the clamping ring from the positioning main rod, and then the worn or damaged dividing knife is removed from the positioning main rod and the three positioning support rods, so that the replacement of the dividing knife is completed; after one side of the flange plate is polished, the overturning motor drives the driving gear to drive the overturning gear to rotate so as to enable the overturning plate to rotate for 180 degrees, and the other side of the flange plate faces the polishing block, so that polishing operation on two sides of the flange plate is completed.
Description
Technical Field
The invention relates to the field of flange production, in particular to full-automatic flange plate processing equipment.
Background
Flanges are disk-like parts, which are most commonly used in pipe work in pairs. In pipeline engineering, flanges are mainly used for the connection of pipelines. A flange plate is arranged on each pipeline to be connected, a low-pressure pipeline can be connected with a flange through a screw, and the flange is welded under the pressure of more than 4 kilograms. And a sealing gasket is arranged between the two flanges and then is fastened by bolts. At present, in flange production, flange plates for cutting are manually placed on a conveying belt to push flange pipes to a professional sawing machine, and the flange plates are cut and sawn, wherein the flange plates refer to Chinese published patent No. CN108127416A, the full-automatic flange plate processing equipment comprises a feeding device, a first conveying belt, a clamping device, a sawing device, a drilling and polishing device and a discharging mechanical arm, the feeding device is located beside the input end of the first conveying belt, a base is arranged at the bottom of the first conveying belt, the clamping device and the sawing device are located at the front end of the output end of the first conveying belt and are arranged at intervals along the output direction of the first conveying belt, a material guide groove is arranged below the sawing device on the base, a material discharging device is arranged in the material guide groove, and the drilling and polishing device is arranged below the material guide groove.
Although the flange plate processing equipment can realize automatic flange processing, the following problems still exist: firstly, the surface of the flange plate is cut by using a metal disc cutter during cutting, the cutter is very lost in the processing mode, and the cutter is replaced when the cutter is damaged or seriously abraded and needs to be replaced, so that the production time is delayed; secondly, two sides of the flange plate need to be polished, and a common polishing device can only polish one side of the flange plate after fixing the flange plate and cannot polish the other side of the flange plate in time.
Disclosure of Invention
The invention aims to provide full-automatic machining equipment for a flange plate, and the full-automatic machining equipment is used for solving the technical problems that when a cutter is damaged or seriously worn and needs to be replaced in the prior art, the cutter replacing step is complicated, and the other surface of the flange plate cannot be polished in time.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides a full-automatic processing equipment of ring flange, includes material feeding unit, cutting device and grinding device, cutting device is located material feeding unit's top and cutting device installs in material feeding unit's output, grinding device is located the front end of material feeding unit output, be equipped with transfer device between grinding device and the material feeding unit, grinding device is including polishing case, upset subassembly, the subassembly of polishing and ejection of compact subassembly, the upset subassembly is arranged in and is polished the incasement and ejection of compact subassembly and polish case sliding fit, the one end that the subassembly of polishing was installed in the roof portion of polishing and is polished the subassembly extends to polishing the incasement.
Further, the vertical setting of case of polishing and the case of polishing are equipped with the feed inlet that supplies the transfer device to pass through, the side of case of polishing is equipped with the discharge gate that supplies ejection of compact subassembly installation, ejection of compact subassembly includes stock guide and propelling movement cylinder, the one end of stock guide extends to the upset subassembly under, outside the other end of stock guide extends to the case of polishing, the propelling movement cylinder is horizontal installation on the lateral wall of case of polishing, the output of propelling movement cylinder is equipped with propelling movement piece and stock guide top fixed connection.
Further, the upset subassembly is including overturning dish, clamping piece and upset piece, the clamping piece is installed in overturning the dish, it places hole and upset dish and upset piece transmission fit to be equipped with on the overturning dish, the upset piece is including upset motor and two location axles, and two location axisymmetrics set up and two location axles all with upset dish fixed connection, and the bottom that all is equipped with axle bed and every axle bed on every location axle all is equipped with bed hedgehopping piece, one the side that is equipped with upset gear and upset gear on the location axle is equipped with rather than the drive gear of meshing, the output and the drive gear fixed connection and the upset motor of upset motor are installed on a bed hedgehopping piece.
Furthermore, the clamping piece comprises a clamping motor, a clamping gear and two clamping plates, the cross sections of the two clamping plates are V-shaped, the two clamping plates are symmetrically arranged, racks meshed with the clamping gear are arranged on the two clamping plates, the clamping motor is fixedly connected with the clamping plates, and an output shaft of the clamping motor is fixedly connected with the clamping gear.
Further, the subassembly of polishing is including polishing and supporting piece, the supporting piece is located and turns over under the carousel, the supporting piece includes bearing disc, bearing rod and position sleeve, the bearing disc is installed in the top of bearing rod and the bearing rod is pegged graft in the position sleeve, be equipped with the lifting motor on the vertical setting of position sleeve and the position sleeve, be equipped with on the output shaft of lifting motor and contradict complex lifting wheel with the bearing rod.
Further, the piece of polishing includes polishing block, locating lever and pushes down the cylinder, the polishing block is arranged in the polishing incasement, the lower extreme of locating lever is equipped with the pedestal that is used for fixed polishing block, what the polishing block can be dismantled installs on the pedestal, the upper segment of locating lever runs through the polishing case and is equipped with holding ring and swing pinion, the holding ring is equipped with the casing outward, push down cylinder and polishing roof portion fixed connection and push down the output shaft and the casing roof portion fixed connection of cylinder, the top of polishing case is equipped with the stirring gear with swing pinion engaged with, be equipped with on the stirring gear and stir the motor and stir motor and polish roof portion fixed connection.
Further, material feeding unit includes pay-off platform, pay-off electric jar and the unpowered roller of a plurality of, it all installs in the pay-off tank to have seted up the chute feeder on the pay-off platform and the unpowered roller of a plurality of, and the unpowered roller of a plurality of sets up along pay-off platform length direction equidistant, and the pay-off electric jar is installed on the pay-off platform lateral wall and is equipped with on the slip table of the electric jar of pay-off and dial the board of sending, dial and send the board to arrange in the chute feeder.
Further, the cutting device comprises a portal frame, an adjusting plate, an adjusting motor, a bidirectional cylinder and a cutting assembly, the portal frame is erected on the feeding table, the adjusting motor is installed at the top of the portal frame, the lower section of the adjusting plate penetrates through the portal frame and is fixedly connected with the cutting assembly, tooth grooves meshed with the adjusting gear are formed in the output shaft of the adjusting motor and the adjusting plate, and the bidirectional cylinder is installed on the feeding table and is provided with locking blocks at two output ends of the bidirectional cylinder.
Further, the dividing component comprises a dividing knife, a dividing motor and a positioning frame, an output shaft of the dividing motor is fixedly connected with the positioning frame, the dividing knife is arranged on the positioning frame, the dividing knife is provided with a positioning hole for the positioning frame to be arranged and three reinforcing holes, the three reinforcing holes are arranged along the circumferential direction of the positioning hole at equal angles, the positioning frame comprises a positioning main rod and three positioning support rods, one end of the positioning main rod is in transmission fit with the dividing motor through a coupler, the other end of the positioning main rod is provided with a connecting plate fixed with the three positioning support rods, the three positioning support rods are arranged along the circumferential direction of the positioning hole at equal angles and correspond to the three reinforcing holes one by one, the positioning main rod is provided with a clamping ring attached to the dividing knife, the positioning main rod is provided with a plurality of accommodating grooves, and the plurality of accommodating, all be equipped with in every holding tank and all laminate with one side of the card ring one side of touch multitouch and every touch multitouch, every touch multitouch's bottom all is equipped with the both ends of jacking spring and jacking spring respectively with location mobile jib and the conflict piece fixed connection that corresponds.
Further, the transfer device is including transporting motor, transportation board and two transportation gas clamps, and two transportation gas clamp symmetries set up and two are transported the gas clamp and all install on transporting the board, two the exposed core that transports the gas clamp all is equipped with the material piece that holds in the palm, transport the output shaft and the transportation board fixed connection of motor.
Compared with the prior art, the invention has the beneficial effects that:
firstly, after the flange plate is prepared for a period of time, when the dividing knife is worn or damaged, the positioning main rod is taken down from the output shaft of the dividing motor, then the three contact blocks are pressed to be arranged in the corresponding accommodating grooves without being abutted by the clamping ring, then the clamping ring is removed from the positioning main rod, then the worn or damaged dividing knife is removed from the positioning main rod and the three positioning support rods, finally, the new dividing knife is sleeved on the positioning main rod in a manner of aligning the three positioning support rods, and the new dividing knife is tightly attached to the positioning main rod through the clamping ring, so that the dividing knife can be quickly replaced through the steps, and the time wasted by replacing the dividing knife is reduced;
when needs are polished to the two sides of the ring flange of production, it removes rather than the rack of meshing to press from both sides tight motor drive gear rotation drive two, two clamp plates move in opposite directions and carry out spacing clamp to the ring flange, push down cylinder drive locating lever lapse afterwards makes the one side laminating of polishing piece and ring flange and make rotary gear and toggle gear meshing, toggle motor drive toggle gear rotation makes the locating lever rotate thereby make the polishing piece polish the one side of ring flange, after the completion is polished to the one side of ring flange, push down the cylinder and reset, thereby upset motor drive gear drives the upset gear rotation and makes the upset dish carry out 180 degrees rotations, make the another side of ring flange towards the polishing piece, thereby repeat the above-mentioned step of polishing and polish the two sides of ring flange.
Secondly, the supporting piece arranged in the polishing device is used for supporting the flange plate, when the flange plate is to be polished, the lifting motor drives the lifting wheel to enable the supporting rod to vertically move upwards in the positioning sleeve until the supporting disc is attached to one side of the flange plate, and rotating force and downward pressure generated when the polishing block works are dispersed and borne through the two clamping plates and the supporting disc, so that the flange plate cannot incline due to infirm fixation during polishing.
Thirdly, the clamping piece arranged in the flange plate clamping device can limit and clamp the flange plate conveyed by the conveying device, when the flange plate is conveyed to the position right above the turnover plate, the lifting motor drives the lifting wheel to enable the bearing rod to vertically move upwards in the positioning sleeve, so that the bearing disk is placed in the placing hole, when the flange plate falls down, the bearing disk supports the flange plate, meanwhile, the clamping motor drives the gear to rotate to drive the two racks meshed with the two racks to move, the two clamping plates move oppositely to limit and clamp the flange plate, and the two V-shaped clamping plates can clamp the flange plate with different diameters.
And fourthly, the feeding device is arranged in the flange plate quantitative conveying device to push the flange plate raw materials to the direction of the dividing cutter, the feeding table is used for supporting the flange plate raw materials, the unpowered roller arranged in the feeding table is used for reducing the friction force between the flange plate raw materials and the feeding table when the flange plate raw materials move, and the feeding electric cylinder arranged beside the feeding table can quantitatively convey the flange plate raw materials in the feeding groove to the direction of the dividing cutter through the poking plate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first schematic view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first schematic view of the assembly of the feeding device and the dividing device of the present invention;
FIG. 4 is a second schematic view of the assembly of the feeding device and the dividing device of the present invention;
FIG. 5 is a partially exploded view of the segmentation assembly of the present invention;
FIG. 6 is a cross-sectional view of a sectioning assembly of the present invention;
FIG. 7 is a schematic perspective view of a transfer device according to the present invention;
FIG. 8 is a cross-sectional view of a grinding device of the present invention;
FIG. 9 is a perspective view of the flip member of the present invention;
FIG. 10 is a schematic view in partial section of a flipper according to the invention;
FIG. 11 is an enlarged view taken at A in FIG. 10;
FIG. 12 is a partial cross-sectional view of a grinding device of the present invention;
FIG. 13 is an enlarged view of FIG. 12 at B;
fig. 14 is an enlarged view at C in fig. 6.
Reference numerals:
the device comprises a feeding device 1, a feeding table 11, a feeding electric cylinder 12, an unpowered roller 13, a feeding groove 14, a poking plate 15, a dividing device 2, a portal frame 21, an adjusting plate 22, an adjusting motor 23, an adjusting gear 231, a bidirectional air cylinder 24, a locking block 241, a dividing component 25, a dividing knife 251, a dividing motor 252, a positioning frame 253, a positioning hole 254, a reinforcing hole 255, a positioning main rod 256, a positioning support rod 257, a clamping ring 258, an accommodating groove 259, a contact block 2510, a jacking spring 2511, a grinding device 3, a grinding box 31, a feeding port 311, a discharging port 312, a turning component 32, a turning disc 321, a clamping piece 322, a placing hole 323, a clamping motor 324, a clamping gear 325, a clamping plate 326, a rack 327, a grinding component 33, a supporting piece 331, a supporting disc 332, a supporting rod 333, a positioning sleeve 334, a lifting motor 335, a lifting wheel 336, a discharging component 34, a guide plate 341, a pushing air cylinder, upset 35, upset motor 351, location axle 352, upset gear 353, drive gear 354, 36, sanding block 361, locating lever 362, air cylinder 363 pushes down, pedestal 364, holding ring 365, rotating gear 366, casing 367, toggle gear 368, toggle motor 369, transfer device 4, transfer motor 41, transfer board 42, transfer air clamp 43, tray block 44.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 14, an embodiment of the present invention provides a full-automatic flange plate processing apparatus, including a feeding device 1, a dividing device 2 and a polishing device 3, where the dividing device 2 is located above the feeding device 1, the dividing device 2 is installed at an output end of the feeding device 1, the polishing device 3 is located at a front end of the output end of the feeding device 1, a transfer device 4 is disposed between the polishing device 3 and the feeding device 1, the polishing device 3 includes a polishing box 31, a turnover component 32, a polishing component 33 and a discharging component 34, the turnover component 32 is disposed in the polishing box 31, the discharging component 34 is in sliding fit with the polishing box 31, the polishing component 33 is installed at a top of the polishing box 31, and one end of the polishing component 33 extends into the polishing box 31.
Specifically, the vertical setting of case 31 of polishing and be equipped with on the case 31 of polishing and supply feed inlet 311 that transfer device 4 passes through, the side of case 31 of polishing is equipped with the discharge gate 312 that supplies the installation of material discharging component 34, material discharging component 34 includes stock guide 341 and propelling movement cylinder 342, the one end of stock guide 341 extends to under the upset subassembly 32, and the other end of stock guide 341 extends to outside the case 31 of polishing, propelling movement cylinder 342 is horizontal installation on the lateral wall of case 31 of polishing, the output of propelling movement cylinder 342 is equipped with propelling movement piece 343 and stock guide 341 top fixed connection, and after the ring flange was polished and is accomplished, makes the one end of stock guide 341 move to placing hole 323 through propelling movement cylinder 342 behind under, the ring flange can discharge outside discharge gate 312 through stock guide 341.
Specifically, the turning assembly 32 includes a turning disc 321, a clamping member 322 and a turning member 35, the clamping member 322 is installed in the turning disc 321, the turning disc 321 is provided with a placing hole 323, the turning disc 321 is in transmission fit with the turning member 35, the turning member 35 includes a turning motor 351 and two positioning shafts 352, the two positioning shafts 352 are symmetrically arranged, the two positioning shafts 352 are both fixedly connected with the turning disc 321, each positioning shaft 352 is provided with a shaft seat, the bottom of each shaft seat is provided with a raised block, one positioning shaft 352 is provided with a turning gear 353, a driving gear 354 meshed with the turning gear 353 is arranged on the side of the one positioning shaft 352, the output end of the turning motor 351 is fixedly connected with the driving gear 354, the turning motor 351 is installed on one raised block, after one surface of the flange plate is polished, the turning motor 351 drives the driving gear 354 to drive the turning gear 353 to rotate so as to make the turning disc 321 rotate by 180 degrees, the other surface of the flange plate faces the grinding component 33, and the grinding component 33 carries out grinding operation on the other surface of the flange plate, so that the purpose of grinding the two surfaces of the flange plate is achieved.
Specifically, the clamping member 322 includes a clamping motor 324, a clamping gear 325 and two clamping plates 326, the cross section of the two clamping plates 326 is V-shaped, the two clamping plates 326 are symmetrically arranged, each of the two clamping plates 326 is provided with a rack 327 engaged with the clamping gear 325, the clamping motor 324 is fixedly connected with the clamping plate 326 and the output shaft of the clamping motor 324 is fixedly connected with the clamping gear 325, when the flange plate is conveyed to the position right above the turnover disc 321, the lifting motor 335 drives the lifting wheel 336 to enable the bearing rod 333 to vertically move upwards in the positioning sleeve 334 to enable the bearing disc 332 to be placed in the placing hole 323, when the flange plate falls down, the bearing disc 332 supports the flange plate, meanwhile, the clamping motor 324 drives the gear 354 to rotate to drive the two racks 327 engaged with the gear to move, the two clamping plates 326 move oppositely to limit and clamp the flange, and the two V-shaped clamping plates 326 can clamp the flange with different diameters.
Specifically, the polishing assembly 33 includes a polishing member 36 and a supporting member 331, the supporting member 331 is located under the flipping disk 321, the supporting member 331 includes a supporting disk 332, a supporting rod 333 and a positioning sleeve 334, the supporting disk 332 is mounted on the top of the supporting rod 333, the supporting rod 333 is inserted into the positioning sleeve 334, the positioning sleeve 334 is vertically disposed, the positioning sleeve 334 is provided with a lifting motor 335, an output shaft of the lifting motor 335 is provided with a lifting wheel 336 in interference fit with the supporting rod 333, when the flange falls, the supporting disk 332 supports the flange, when the flange is to be polished, the lifting motor 335 drives the lifting wheel 336 to make the supporting rod 333 vertically move upward in the positioning sleeve 334 until the supporting disk 332 is attached to one side of the flange, when the polishing block 361 works, the rotating force and the downward pressure are dispersed and borne by the two clamping plates 326 and the supporting disk 332, therefore, the flange plate cannot incline due to infirm fixation during polishing.
Specifically, the grinding member 36 includes a grinding block 361, a positioning rod 362 and a pressing cylinder 363, the grinding block 361 is disposed in the grinding box 31, a pedestal 364 for fixing the grinding block 361 is disposed at a lower end of the positioning rod 362, the grinding block 361 is detachably mounted on the pedestal 364, an upper section of the positioning rod 362 penetrates through the grinding box 31 and is provided with a positioning ring 365 and a rotating gear 366, a housing 367 is disposed outside the positioning ring 365, the positioning ring 365 can rotate in the housing 367 when the positioning rod 362 rotates, the pressing cylinder 363 is fixedly connected to a top of the grinding box 31 and an output shaft of the pressing cylinder 363 is fixedly connected to a top of the housing 367, a shifting gear 368 engaged with the rotating gear 366 is disposed at the top of the grinding box 31, a shifting motor 369 is disposed on the shifting gear 368 and is fixedly connected to the top of the grinding box 31, when two sides of a produced flange plate need to be ground, the clamping motor 324 drives the gear 354 to rotate to drive the two racks 327 engaged with the gear to move, the two clamping plates 326 move oppositely to limit and clamp the flange, then the pushing cylinder 363 drives the positioning rod 362 to move downwards to enable the polishing block 361 to be attached to one surface of the flange and enable the rotary gear 366 to be engaged with the toggle gear 368, the toggle motor 369 drives the toggle gear 368 to rotate to enable the positioning rod 362 to rotate so as to enable the polishing block 361 to polish one surface of the flange, after one surface of the flange is polished, the pushing cylinder 363 resets, the overturning motor 351 drives the drive gear 354 to drive the overturning gear 353 to rotate so as to enable the overturning plate 321 to rotate 180 degrees, the other surface of the flange faces the polishing block 361, and the polishing steps are repeated so as to polish the two surfaces of the flange.
Specifically, material feeding unit 1 includes pay-off platform 11, pay-off electric jar 12 and a plurality of unpowered roller 13, the pay-off 14 has been seted up on pay-off platform 11 and a plurality of unpowered roller 13 all installs in pay-off groove 14, and a plurality of unpowered roller 13 sets up along pay-off platform 11 length direction equidistant, and pay-off electric jar 12 installs on pay-off platform 11 lateral wall and is equipped with on the slip table of pay-off electric jar 12 dials and send board 15, dial and send board 15 and arrange in pay-off groove 14, pay-off platform 11 is used for supporting the ring flange raw and other materials and set up the unpowered roller 13 in pay-off platform 11 and be used for reducing the frictional force with pay-off platform 11 when the ring flange raw and other materials remove, and pay-off electric jar 12 that sets up at pay-off platform 11 side can carry the ring flange raw and other materials in pay-off groove.
Specifically, the dividing device 2 comprises a portal frame 21, an adjusting plate 22, an adjusting motor 23, a bidirectional cylinder 24 and a dividing assembly 25, wherein the portal frame 21 is erected on the feeding table 11, the adjusting motor 23 is installed at the top of the portal frame 21, the lower section of the adjusting plate 22 penetrates through the portal frame 21 and is fixedly connected with the dividing assembly 25, an adjusting gear 231 is arranged on an output shaft of the adjusting motor 23, a tooth groove meshed with the adjusting gear 231 is formed in the adjusting plate 22, the bidirectional cylinder 24 is installed on the feeding table 11, and locking blocks 241 are arranged at two output ends of the bidirectional cylinder 24.
Specifically, the dividing assembly 25 includes a dividing knife 251, a dividing motor 252 and a positioning frame 253, an output shaft of the dividing motor 252 is fixedly connected with the positioning frame 253, the dividing knife 251 is mounted on the positioning frame 253, the dividing knife 251 is provided with a positioning hole 254 and three reinforcing holes 255 for mounting the positioning frame 253, the three reinforcing holes 255 are arranged at equal angles along the circumferential direction of the positioning hole 254, the positioning frame 253 includes a positioning main rod 256 and three positioning struts 257, one end of the positioning main rod 256 is in transmission fit with the dividing motor 252 through a coupling, the other end of the positioning main rod 256 is provided with a connecting plate fixed with the three positioning struts 257, the three positioning struts 257 are arranged at equal angles along the circumferential direction of the positioning hole 254, the three positioning struts 257 and the three reinforcing holes 255 are in one-to-one correspondence, the positioning main rod 256 is provided with a clamping ring 258 attached to the dividing knife 251, the positioning main rod 256 is provided with a plurality of accommodating grooves 259, and the plurality, each accommodating groove 259 is internally provided with an abutting block 2510, one side of each abutting block 2510 is attached to one side of the clamping ring 258, the bottom of each abutting block 2510 is provided with a jacking spring 2511, two ends of each jacking spring 2511 are respectively and fixedly connected with the positioning main rod 256 and the corresponding abutting block 2510, when the dividing cutter 251 is worn or damaged, the positioning main rod 256 is taken down from the output shaft of the dividing motor 252, then the three abutting blocks 2510 are pressed to enable the three abutting blocks 2510 to be arranged in the corresponding accommodating grooves 259 without abutting against the clamping ring 258, then the clamping ring 258 is removed from the positioning main rod 256, the worn or damaged dividing cutter 251 is removed from the positioning main rod 256 and the three positioning branch rods 257, finally, the new dividing cutter 251 is aligned with the three positioning branch rods 257 and sleeved on the positioning main rod 256, and the new dividing cutter 251 is tightly attached to the positioning main rod 256 through the clamping ring 258, through the above steps, the dividing knife 251 can be replaced quickly, so that the time wasted by replacing the dividing knife 251 is reduced, nuts are arranged on the three positioning support rods 257, the dividing knife 251 can be fixed again through the arranged nuts, and the three positioning support rods 257 can provide supporting force and be convenient for sleeving when the dividing knife 251 rotates when being inserted into the corresponding three reinforcing holes 255.
Specifically, transfer device 4 includes transport motor 41, transports board 42 and two transport gas clamps 43, and two transport gas clamps 43 are transported gas clamps 43 and are all installed on transporting board 42, two to transport gas clamps 43 symmetry setting and two transport gas clamps 43 the clamping end of transporting gas clamps 43 all is equipped with support piece 44, transport motor 41's output shaft and transport board 42 fixed connection to make cut apart the flange raw and other materials into the ring flange singleness of treating polishing with dividing knife 251, the ring flange singleness of treating polishing drops on the support piece 44 of a transport gas clamp 43 back, transports motor 41 work and makes transport board 42 rotatory make the ring flange of treating polishing transfer to placing hole 323 directly over, and transfer device 4 is used for moving the ring flange of treating polishing that cuts apart by dividing knife 251 to upset dish 321 direction.
The working principle of the invention is as follows: the flange plate raw material is placed in a feeding groove 14, a feeding table 11 is used for supporting the flange plate raw material, an unpowered roller 13 arranged in the feeding table 11 is used for reducing the friction force between the flange plate raw material and the feeding table 11 when the flange plate raw material moves, a feeding electric cylinder 12 arranged beside the feeding table 11 can quantitatively convey the flange plate raw material in the feeding groove 14 towards a dividing knife 251 through a shifting plate, an adjusting motor 23 drives an adjusting gear 231 to rotate so as to enable an adjusting plate 22 meshed with the adjusting gear to move downwards, so that the dividing knife 251 divides the flange plate raw material into single flange plates to be polished, the single flange plates to be polished fall onto a material supporting block 44 of a transfer air clamp 43, a transfer motor 41 works to enable a transfer plate 42 to rotate so as to transfer the flange plates to be polished to be right above a placing hole 323, a lifting motor 335 drives a lifting wheel 336 to enable a supporting rod 333 to vertically move upwards in a positioning sleeve so as to enable a supporting disk 334 to be placed in the placing hole 323, the transfer air clamp 43 works to enable a flange plate to be polished to fall downwards onto the bearing disc 332, meanwhile, the clamping motor 324 drives the gear 354 to rotate to drive the two racks 327 meshed with the clamping motor to move, the two clamping plates 326 move oppositely to limit and clamp the flange plate, the two V-shaped clamping plates 326 can clamp the flange plates with different diameters, when the flange plate is to be polished, the lifting motor 335 drives the lifting wheel 336 to enable the bearing rod 333 to move vertically upwards in the positioning sleeve 334 until the bearing disc 332 is jointed with one side of the flange plate, when the polishing block 361 works, the rotating force and the downward pressure generated by the polishing block 361 are dispersed and borne through the two clamping plates 326 and the bearing disc 332, so that the flange plate cannot incline due to infirm fixation during polishing, then the downward pressing air cylinder 363 drives the positioning rod 362 to move downwards to enable the polishing block 361 to be jointed with one side of the flange plate and enable the rotating gear 366 to be meshed with the toggle, a toggle motor 369 drives a toggle gear 368 to rotate so as to rotate the positioning rod 362 so that the polishing block 361 polishes one surface of the flange plate, after one surface of the flange plate is polished, the pressing cylinder 363 resets, the turnover motor 351 drives the driving gear 354 to drive the turnover gear 353 to rotate so as to enable the turnover plate 321 to rotate for 180 degrees, the other surface of the flange plate faces the polishing block 361, the polishing steps are repeated so as to polish the two surfaces of the flange plate, after polishing both sides of the flange plate, the lifting motor 335 drives the supporting rod 333 to drive the supporting disc 332 to reset, and finally, after one end of the material guiding plate 341 moves to the position right below the placing hole 323 through the pushing cylinder 342, the clamping motor 324 drives the clamping gear 325 to reset, the two clamping plates 326 do not limit and abut against the flange plate, and the flange plate falls down onto the material guiding plate 341 due to self weight and is discharged outwards through the discharging hole 312.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides a full automatic processing equipment of ring flange which characterized in that: comprises a feeding device (1), a dividing device (2) and a grinding device (3), wherein the dividing device (2) is arranged above the feeding device (1) and the dividing device (2) is arranged at the output end of the feeding device (1), the grinding device (3) is arranged at the front end of the output end of the feeding device (1), a transfer device (4) is arranged between the grinding device (3) and the feeding device (1), the grinding device (3) comprises a grinding box (31), a turnover component (32), a grinding component (33) and a discharge component (34), the turnover component (32) is arranged in the grinding box (31) and the discharge component (34) is in sliding fit with the grinding box (31), the grinding component (33) is arranged at the top of the grinding box (31) and one end of the grinding component (33) extends into the grinding box (31), the grinding box (31) is vertically arranged and a feed inlet (311) for the transfer device (4) to pass through is arranged on the grinding box (31), the side of case (31) of polishing is equipped with discharge gate (312) that supplies the installation of material discharging component (34), material discharging component (34) includes stock guide (341) and propelling movement cylinder (342), the one end of stock guide (341) extends to under upset subassembly (32), and the other end of stock guide (341) extends to outside case (31) of polishing, propelling movement cylinder (342) are horizontal installation on the lateral wall of case (31) of polishing, the output of propelling movement cylinder (342) is equipped with propelling movement piece (343) and stock guide (341) top fixed connection.
2. The full-automatic flange plate machining equipment according to claim 1, characterized in that: the overturning assembly (32) comprises an overturning disc (321), a clamping piece (322) and an overturning piece (35), the clamping piece (322) is arranged in the turnover disc (321), the turnover disc (321) is provided with a placing hole (323), the turnover disc (321) is in transmission fit with the turnover piece (35), the overturning part (35) comprises an overturning motor (351) and two positioning shafts (352), the two positioning shafts (352) are symmetrically arranged, the two positioning shafts (352) are fixedly connected with the overturning plate (321), each positioning shaft (352) is provided with a shaft seat, the bottom of each shaft seat is provided with a block, one positioning shaft (352) is provided with an overturning gear (353), the side of the overturning gear (353) is provided with a driving gear (354) meshed with the positioning shaft, the output end of the overturning motor (351) is fixedly connected with the driving gear (354), and the overturning motor (351) is installed on one block.
3. The full-automatic flange plate machining equipment of claim 2, characterized in that: the clamping piece (322) comprises a clamping motor (324), a clamping gear (325) and two clamping plates (326), the cross sections of the two clamping plates (326) are V-shaped, the two clamping plates (326) are symmetrically arranged, racks (327) meshed with the clamping gear (325) are arranged on the two clamping plates (326), the clamping motor (324) is fixedly connected with the clamping plates (326), and an output shaft of the clamping motor (324) is fixedly connected with the clamping gear (325).
4. The full-automatic flange plate machining equipment of claim 2, characterized in that: polishing subassembly (33) is including polishing (36) and support (331), support (331) are located under turnover disc (321), support (331) are including bearing disc (332), bearing pole (333) and position sleeve (334), install in the top of bearing pole (333) and peg graft in position sleeve (334) bearing disc (332), be equipped with lifting motor (335) on the vertical setting of position sleeve (334) and position sleeve (334), be equipped with on the output shaft of lifting motor (335) and contradict complex lifting wheel (336) with bearing pole (333).
5. The full-automatic flange plate machining equipment of claim 4, characterized in that: the grinding piece (36) comprises a grinding block (361), a positioning rod (362) and a pressing cylinder (363), the grinding block (361) is arranged in the grinding box (31), the lower end of the positioning rod (362) is provided with a pedestal (364) for fixing the grinding block (361), the grinding block (361) is detachably arranged on a pedestal (364), the upper section of the positioning rod (362) penetrates through the grinding box (31) and is provided with a positioning ring (365) and a rotating gear (366), a shell (367) is arranged outside the positioning ring (365), the pressing cylinder (363) is fixedly connected with the top of the grinding box (31), an output shaft of the pressing cylinder (363) is fixedly connected with the top of the shell (367), the top of the grinding box (31) is provided with a toggle gear (368) meshed with the rotary gear (366), the poking gear (368) is provided with a poking motor (369) and the poking motor (369) is fixedly connected with the top of the polishing box (31).
6. The full-automatic flange plate machining equipment according to claim 1, characterized in that: material feeding unit (1) is including pay-off platform (11), pay-off electric jar (12) and a plurality of unpowered roller (13), it all installs in pay-off groove (14) to have seted up pay-off groove (14) and a plurality of unpowered roller (13) on pay-off platform (11), and a plurality of unpowered roller (13) are along pay-off platform (11) length direction equidistant setting, and pay-off electric jar (12) are installed on pay-off platform (11) lateral wall and are equipped with on the slip table of pay-off electric jar (12) and dial and send board (15), dial and send board (15) to arrange in pay-off groove (14).
7. The full-automatic flange plate machining equipment of claim 6, characterized in that: cutting device (2) include portal frame (21), regulating plate (22), accommodate motor (23), two-way cylinder (24) and cut apart subassembly (25), portal frame (21) erect on pay-off platform (11) and accommodate motor (23) install in the top of portal frame (21), the hypomere of regulating plate (22) runs through portal frame (21) and with cut apart subassembly (25) fixed connection, be equipped with on the output shaft of accommodate motor (23) and be equipped with on regulating gear (231) and regulating plate (22) with the tooth's socket of regulating gear (231) meshing, two-way cylinder (24) are installed on pay-off platform (11) and all are equipped with latch segment (241) on two output of two-way cylinder (24).
8. The full-automatic flange plate machining equipment of claim 7, characterized in that: the cutting assembly (25) comprises a cutting knife (251), a cutting motor (252) and a positioning frame (253), an output shaft of the cutting motor (252) is fixedly connected with the positioning frame (253), the cutting knife (251) is installed on the positioning frame (253), a positioning hole (254) and three reinforcing holes (255) for installing the positioning frame (253) are formed in the cutting knife (251), the three reinforcing holes (255) are circumferentially arranged at equal angles along the positioning hole (254), the positioning frame (253) comprises a positioning main rod (256) and three positioning support rods (257), one end of the positioning main rod (256) is in transmission fit with the cutting motor (252) through a coupler, a connecting plate fixed with the three positioning support rods (257) is arranged at equal angles along the positioning hole (254), the three positioning support rods (257) are circumferentially arranged at equal angles along the positioning hole (254), and the three positioning support rods (257) correspond to the three reinforcing holes (255) one by one, be equipped with on location mobile jib (256) with the card of cutting apart sword (251) laminating and encircle (258), be equipped with a plurality of holding tank (259) and a plurality of holding tank (259) on location mobile jib (256) and along the equal angle setting of location mobile jib (256) circumference, all be equipped with in every holding tank (259) one side of conflict piece (2510) and every conflict piece (2510) all with the laminating of one side of card ring (258), the bottom of every conflict piece (2510) all is equipped with the both ends of jacking spring (2511) and jacking spring (2511) respectively with location mobile jib (256) and corresponding conflict piece (2510) fixed connection.
9. The full-automatic flange plate machining equipment according to claim 1, characterized in that: transfer device (4) are including transporting motor (41), transport board (42) and two transport gas clamps (43), and two transport gas clamps (43) symmetry sets up and two transport gas clamps (43) are all installed on transporting board (42), two the exposed core of transporting gas clamp (43) all is equipped with and holds in the palm material piece (44), the output shaft and the transport board (42) fixed connection of transporting motor (41).
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| CN202010904412.3A CN111761368B (en) | 2020-09-01 | 2020-09-01 | Full-automatic processing equipment for flange plate |
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| CN202010904412.3A CN111761368B (en) | 2020-09-01 | 2020-09-01 | Full-automatic processing equipment for flange plate |
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| CN111761368B true CN111761368B (en) | 2020-12-11 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112318244A (en) * | 2020-10-20 | 2021-02-05 | 白木日根 | Effectual grinding device of centre gripping |
| CN114808093B (en) * | 2022-05-10 | 2022-10-28 | 昆山科比精工设备有限公司 | Metal part electroplating equipment capable of realizing turnover feeding |
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| CN209793107U (en) * | 2019-04-24 | 2019-12-17 | 湖北赛利恩特石油科技有限公司 | Valve flange drilling and grinding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH02139145A (en) * | 1988-11-14 | 1990-05-29 | Kawasaki Heavy Ind Ltd | Flanging method for beam of i type |
| CN102729045A (en) * | 2012-05-22 | 2012-10-17 | 戴刚平 | Integrated steel pipe and flange splicing and machining machine and machining process thereof |
| CN203863342U (en) * | 2014-04-09 | 2014-10-08 | 北京威尔泰特数控设备有限公司 | Automatic flange manufacturing device |
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Effective date of registration: 20201124 Address after: 325000 second second, Wu Tong Road, Wenzhou economic and Technological Development Zone, Wenzhou, Zhejiang Applicant after: XING SHENG MACHINERY SCIENCE AND TECHNOLOGY Co.,Ltd. Address before: 261000 1st floor, building 4, Qilu Chuangzhi Park, 2600 Zhuangjian Road, Kuiwen District, Weifang City, Shandong Province Applicant before: WEIFANG GOOD LIFE ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Applicant before: XING SHENG MACHINERY SCIENCE AND TECHNOLOGY Co.,Ltd. |
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