CN111752241B - Product process modeling method for intelligent factory - Google Patents
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- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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Abstract
The invention relates to a product process modeling method for an intelligent factory, which completes the filing of a product production process flow through a visual interface of a computer, a background control center can realize the production and processing of products according to the production process flow by acquiring and analyzing a document and calling related equipment, the setting of the production process flow of different products is realized through the editing of a process path, a processing program file and the production flow in the filing process of the production process flow, so that the filing process of the production process flow can meet the design of the production flow of different products, the dynamic configuration of a model is realized through dynamically modifying the information of the process path, the processing program file, the production flow and the like in the modeling process of the production process, and the production flow can be edited and modified in the production process aiming at the same product so as to achieve the aim of flexible production, the dynamic configuration of the model can also realize the aims of quickly replacing production lines and switching product processes.
Description
Technical Field
The invention belongs to the technical field of industrial production control, and particularly relates to a product process modeling method for an intelligent factory.
Background
With the deep application of information technology in enterprises, many manufacturing enterprises introduce an MES (manufacturing execution system) system, effectively link a production plan with production operation field control, dynamically track, monitor and control the execution process of the production plan, and effectively control material flow, quality management, equipment state and the like, so that the whole production process is effectively managed and controlled, and the digital management of an intelligent manufacturing workshop is realized.
While some manufacturing enterprises are effectively applied, some manufacturing enterprises are not satisfactory, and particularly for flexible production enterprises of multiple varieties and small batches, the MES system can not flexibly schedule and can not automatically acquire field information to control production.
In the chinese invention patent with the publication number "CN 107831748A," entitled "an intelligent factory MES system," an intelligent factory MES system is disclosed, which comprises: business process, quality inspection management, product quality tracing management, equipment monitoring management, equipment maintenance management, software and hardware or other external system interface requirements; the invention provides a perfect management system for a factory, reduces unnecessary waste of the factory, realizes the omnibearing tracing management of products from incoming materials to delivery, greatly improves the quality of the products, ensures the safe and long-term operation of equipment, provides data support for the macroscopic evaluation of the product quality by a management layer, improves the working efficiency of quality inspection personnel, ensures that the products become clear and transparent in the whole production process, quickly discovers the reason of the quality problem, formulates specific measures to solve the quality bottleneck problem, reduces the quality cost, can quickly process alarm equipment, is perfect, greatly improves the intelligent management of the factory, and greatly reduces the management loopholes of the factory.
In the above patents, the business processes include incoming material warehousing business process, incoming material quality inspection business process, product tracing business process, and equipment monitoring business process, and the control of the whole production process is realized through the setting of the above processes, but each process of the above business processes is relatively fixed in the configuration process, and in this case, how to realize flexible adjustment of the production process flow to meet the production of different products is a problem that needs to be solved urgently in the intelligent factory at present.
Disclosure of Invention
In order to solve the above problems, a primary object of the present invention is to provide a method for product process modeling of an intelligent factory, which determines and profiles a product production process flow, an equipment processing program and a production processing manner according to a product to be processed, so as to facilitate the calling of a background control center for a profiling file, thereby realizing the production of different products.
The invention also aims to provide a product process modeling method for the intelligent factory, which realizes the adjustment of the product production flow by adjusting the variable names in the process flow, and realizes the dynamic configuration and flexible production of the product production flow.
In order to achieve the above object, the technical solution of the present invention is as follows.
A product process modeling method for an intelligent factory is characterized in that the method carries out production process flow filing according to products to be produced, and a background control center calls related equipment to complete production of the products according to filing files. The method is characterized in that the production process flows of different products are filed according to different products, the files are obtained and analyzed by the background control center after being filed, the related equipment information set in the files is called, the whole production process of the products is realized, and the production and processing of the products are finished.
Further, the specific process of the production process flow filing is as follows:
s21: determining a production process path according to the product, adding a process path name, and numbering the process path name;
s22: determining a bill of materials of each path according to each process path, and binding the process path of the product with the bill of materials;
s23: aiming at each process path, determining a control program of equipment for product production, and realizing the binding of the process path and the control program of the equipment;
s24: determining a processing program file of a control program aiming at a product and a process path, and binding the control program with the processing program file;
s25: setting a production flow, determining a flow name, warehousing information and ex-warehousing information of the production flow, and numbering the flow name;
s26, selecting corresponding process names according to the process paths, and enabling each process path to form a complete production process; the binding of the process path and the process name can be realized by selecting the number corresponding to the process name by the process path;
s27: the production process flow of the product is constructed in a visual interface of a computer and is filed, so that the production process flow can be conveniently called by a background control center in the production process.
After the order development data of the product is obtained, a process path of production and processing of the product is determined, relevant materials of the production and processing are determined through the process path, the process path corresponds to the bill of materials one to one, and a control program and a processing program file of the equipment are determined through the process path, so that the control program of the equipment carries out the production and processing of the corresponding product according to the processing program file. And setting corresponding production flows aiming at different process paths.
Furthermore, in the production process documentation process, the production process is edited by editing the variable information, so that different production processes are established for different products.
Further, the variable information includes a process path name, a bill of materials, a control program of the equipment, a processing program file, a process name, warehousing information and ex-warehousing information.
Further, the number of the machining program files for each process path is more than one, and when the number of the machining program files is more than two, the machining program files are separated by semicolons in the archiving process.
Furthermore, the background control center establishes connection with the production equipment through a data transmission network and is used for acquiring information of the equipment participating in production control, and the background control center calls related equipment to finish the production process of the product through acquiring and analyzing the filing file.
The invention completes the filing of the production process flow of the product through the visual interface of the computer, the background control center can realize the production and the processing of the product according to the production process flow by acquiring and analyzing the document and calling related equipment, in the production process flow filing process, the setting of the production process flows of different products is realized through the editing of process paths, processing program files and the production flow, so that the filing process of the production process flow can meet the design of the production flow of different products, the dynamic configuration of the model is realized by dynamically modifying information such as a process path, a processing program file, a production flow and the like in the modeling process of the production process, and the production flow can be edited and modified in the production process aiming at the same product, so that the aim of flexible production is fulfilled, the dynamic configuration of the model can also realize the aims of quickly replacing production lines and switching product processes.
Drawings
FIG. 1 is a flow chart of a method of product process modeling of the present invention.
FIG. 2 is a schematic diagram of the process path of the present invention.
Fig. 3 is a schematic diagram of a control program and a machining program file for machining detection of the process path of the present invention.
FIG. 4 is a schematic diagram of a process flow corresponding to the process path of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In order to achieve the above object, the technical solution of the present invention is as follows.
A product process modeling method for an intelligent factory is characterized in that production process flow filing is carried out according to products to be produced, and a background control center calls related equipment to complete production of the products according to filing files. The method is characterized in that the production process flows of different products are filed according to different products, the files are obtained and analyzed by the background control center after being filed, the related equipment information set in the files is called, the whole production process of the products is realized, and the production and processing of the products are finished.
In this embodiment, the specific process of filing the production process flow is as follows:
s21: determining a production process path according to the product, adding a process path name, and numbering the process path name; wherein, the process path name includes: warehousing raw materials, feeding raw materials, machining and detecting, warehousing semi-finished products, delivering the semi-finished products out of a warehouse, polishing and processing, warehousing finished products and delivering the finished products out of the warehouse.
S22: determining a bill of materials of each path according to each process path, and binding the process path of the product with the bill of materials; an associated bill of materials is determined from each engineering path, including the name of the equipment and parts being processed, etc.
S23: aiming at each process path, determining a control program of equipment for product production, and realizing the binding of the process path and the control program of the equipment;
s24: determining a processing program file of a control program aiming at a product and a process path, and binding the control program with the processing program file; setting a processing program file for a corresponding control program, wherein the control program carries out corresponding production processing operation according to the processing program file;
s25: setting a production flow, determining a flow name, warehousing information and ex-warehousing information of the production flow, and numbering the flow name; the process name comprises the steps of feeding by a feeding robot, starting by a station CNC, discharging by a discharging robot, filling a material tray of a discharging butt joint table, dispatching the AGV to come to a charging and discharging area butt joint table, feeding the AGV by the AGV reaching the charging and discharging area butt joint table, and driving a roller of the butt joint table of the material bin to roll, informing the AGV to allow the charging tray to be discharged, informing the AGV to complete the AGC to return to an initial point and the like.
S26, selecting corresponding process names according to the process paths, and enabling each process path to form a complete production process; the binding of the process path and the process name can be realized by selecting the number corresponding to the process name by the process path;
s27: the production process flow of the product is constructed in a visual interface of a computer and is filed, so that the production process flow can be conveniently called by a background control center in the production process. And setting the process name, warehousing information and ex-warehousing information of the production process, and selecting a corresponding process name according to the process path to enable each process path to form a complete production process.
After the order development data of the product is obtained, a process path of production and processing of the product is determined, relevant materials of the production and processing are determined through the process path, the process path corresponds to the bill of materials one to one, and a control program and a processing program file of the equipment are determined through the process path, so that the control program of the equipment carries out the production and processing of the corresponding product according to the processing program file. And setting corresponding production flows aiming at different process paths.
In this embodiment, in the production process filing process, the production process is edited by editing the variable information, so as to establish different production processes for different products. And modifying the filing file according to different products, so that the filing of the production process flows of different products can be realized.
In this embodiment, the variable information includes a process path name, a bill of materials, a control program of the device, a processing program file, a process name, warehousing information, and ex-warehousing information.
In this embodiment, the number of the machining program files for each process path is one or more, and when the number of the machining program files is two or more, the machining program files are separated by semicolons in the filing process.
In this embodiment, the background control center establishes a connection with the production equipment through a data transmission network, and is configured to acquire information of the equipment participating in the production control, and the background control center invokes the relevant equipment to complete a production process of a product by acquiring and analyzing the profiling file.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (4)
1. A product process modeling method for an intelligent factory is characterized in that the method carries out production process profiling according to a product to be produced, and a background control center calls related equipment to complete production of the product according to a profiling file; the specific process of the production process filing is as follows:
s21: determining a production process path according to the product, adding a process path name, and numbering the process path name;
s22: determining a bill of materials of each path according to each process path, and binding the process path of the product with the bill of materials;
s23: aiming at each process path, determining a control program of equipment for product production, and realizing the binding of the process path and the control program of the equipment;
s24: aiming at each device participating in production control, determining a processing program file of a control program of the device, and binding the control program with the processing program file;
s25: setting a production flow, determining a flow name, warehousing information and ex-warehousing information of the production flow, and numbering the flow name;
s26: selecting a corresponding process name according to the process paths, so that each process path forms a complete production process flow;
s27: the production process flow of the product is constructed in a visual interface of a computer and is filed, so that the production process flow can be conveniently called by a background control center in the production process;
in the production process flow filing process, the production process flow is edited by editing the variable information, so that different production process flows are established for different products.
2. The method for modeling a product process of an intelligent factory according to claim 1, wherein the variable information includes a process path name, a bill of materials, a control program of a device, a processing program file, a process name, warehousing information, and ex-warehousing information.
3. The method of claim 2, wherein the number of the processing program files for each process path is more than one, and when the number of the processing program files is more than two, the processing program files are separated by a semicolon during the archiving process.
4. The method as claimed in claim 1, wherein the background control center establishes a connection with the production equipment through a data transmission network for obtaining information of the equipment participating in the production control, and the background control center calls the relevant equipment to complete the production process of the product by obtaining and parsing the profiling file.
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