CN111748822A - A comprehensive thermal management system for a large-scale alkaline electrolysis water hydrogen production device - Google Patents
A comprehensive thermal management system for a large-scale alkaline electrolysis water hydrogen production device Download PDFInfo
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Abstract
本发明涉及一种大型碱性电解水制氢装置的综合热管理系统,该系统包括碱性电解水制氢装置和热管理装置,碱性电解水制氢装置包括电解槽和气液分离器,气液分离器的碱液输出端通过碱液循环回路连接至电解槽,热管理装置包括热管理综合换热器、气液分离换热器和碱液循环换热器,气液分离换热器设置在电解槽和气液分离器之间,碱液循环换热器设置在碱液循环回路中,气液分离换热器和热管理综合换热器的换热介质进出口连通形成用于冷却电解槽输出的气液混合状态碱液的第一换热回路,碱液循环换热器和热管理综合换热器的换热介质进出口连通形成用于加热输入至电解槽中的碱液的第二换热回路。与现有技术相比,本发明能实现热能的有效综合利用、适应性好。
The invention relates to a comprehensive thermal management system of a large-scale alkaline electrolysis water hydrogen production device. The system includes an alkaline electrolysis water hydrogen production device and a thermal management device. The alkaline electrolysis water hydrogen production device includes an electrolytic cell and a gas-liquid separator. The alkali liquor output end of the liquid separator is connected to the electrolyzer through the alkali liquor circulation loop. The thermal management device includes a heat management integrated heat exchanger, a gas-liquid separation heat exchanger and an alkali liquor circulation heat exchanger. The gas-liquid separation heat exchanger is provided with Between the electrolytic cell and the gas-liquid separator, the lye circulation heat exchanger is arranged in the lye liquid circulation loop, and the inlet and outlet of the heat exchange medium of the gas-liquid separation heat exchanger and the heat management integrated heat exchanger are connected to form a cooling electrolytic cell. The first heat exchange loop of the output lye in the mixed state of gas and liquid, the inlet and outlet of the heat exchange medium of the lye circulating heat exchanger and the heat management integrated heat exchanger are connected to form a second heat exchange circuit for heating the lye input into the electrolytic cell. heat exchange circuit. Compared with the prior art, the present invention can realize the effective comprehensive utilization of thermal energy and has good adaptability.
Description
技术领域technical field
本发明涉及碱性电解水制氢技术领域,尤其是涉及一种大型碱性电解水制氢装置的综合热管理系统。The invention relates to the technical field of hydrogen production from alkaline electrolysis water, in particular to a comprehensive thermal management system of a large-scale alkaline electrolysis water hydrogen production device.
背景技术Background technique
氢气的来源是目前氢能发展的重要议题,氢气目前仍作为工业用原料气体,在化工业有着丰富的应用,从来源来说,主要有三种成熟的技术路线;一是化石能源重整制氢;二是工业副产氢气;三是电解水制氢。化石能源重整制氢原料主要为煤炭,成本低廉、技术成熟,但无法消除的二氧化碳排放和化石能源的使用限制了该技术的大规模绿色氢气制取。工业副产氢气主要来源于焦炭、氯碱、合成氨、丙烷脱氢等行业,能为氢能产业初期发展就近提供低成本氢源。电解水制氢绿色环保、生产灵活、纯度高,若配合可再生能源发电、弃电大规模利用,成本可以显著下降,具有极高的商业化潜力,是最有前景的氢能源制取方法。电解水制氢中,目前最为成熟的技术路线是碱性电解水技术。The source of hydrogen is an important issue in the development of hydrogen energy. Hydrogen is still used as an industrial raw material gas and has rich applications in the chemical industry. From the perspective of sources, there are mainly three mature technical routes; one is the reforming of fossil energy to produce hydrogen. The second is industrial by-product hydrogen; the third is hydrogen production by electrolysis of water. The main raw material for hydrogen production from fossil energy reforming is coal, which has low cost and mature technology, but the carbon dioxide emissions that cannot be eliminated and the use of fossil energy limit the large-scale green hydrogen production of this technology. Industrial by-product hydrogen mainly comes from coke, chlor-alkali, synthetic ammonia, propane dehydrogenation and other industries, which can provide low-cost hydrogen sources for the initial development of the hydrogen energy industry. Hydrogen production by electrolysis of water is environmentally friendly, flexible in production, and high in purity. If combined with renewable energy power generation and large-scale utilization of abandoned electricity, the cost can be significantly reduced, and it has a very high commercialization potential. It is the most promising method for hydrogen energy production. In the electrolysis of water for hydrogen production, the most mature technical route is the alkaline electrolysis water technology.
经过对现有技术的文献检索发现,目前的大型电解水系统的研究多集中在电解水设备的开发和优化,以实现电解水设备的集成、降低成本、产品气体的纯化等目的。中国专利文献CN104911626B:一种高压力水电解制氢电解槽公开了一种包括正极端板和负极端板的高压力水电解制氢电解水制氢设备,改装置结构简单、安装方便,使用三元乙丙橡胶垫极大地降低了橡胶垫成本,还能够反复使用,高压状态下不仅可以直接输送高压氢气、氧气,减少气体加压环节,进一步降低了成本。中国专利文献CN1920100A:连续纯化水电解氢气的方法公开了一种利用3干燥塔,周期性连续干燥的连续纯化电解水制氢方法,不仅可以连续获得高纯度产品氢气,还能实现氢气的不浪费,可提高经济效益。中国专利文献CN201326018Y:压力型水电解槽公开了一种工作压力较高的水电解槽,该电解槽由压力槽与重复的电解单元构成,主要的优点在于电解产生的气体压力高,因此能够达到更低的工作电压,从而实现更高的电解效率。中国专利文献CN105483747A:一种电解水制氢气的方法及装置公开了一种采用双极膜将电解池分割为阴阳极区域的电解水制氢装置,该装置能够使酸性环境的析氢反应和碱性条件的析氧反应同步进行,从而降低电解电压,减小能耗提高电解水制氢的效率。中国专利文献CN109055964A:一种改进型电解水制氢设备用辅热装置公开的一种改进型电解水制氢设备用辅热装置把连接块送入制氢设备主体内部时,根据温控器的设定工作温度,能够接通电热管对反应的液体进行辅热,用以提高氢气生产效率。Through literature search on the prior art, it is found that the current research on large-scale electrolyzed water systems mostly focuses on the development and optimization of electrolyzed water equipment to achieve the integration of electrolyzed water equipment, cost reduction, and purification of product gases. Chinese patent document CN104911626B: a high-pressure water electrolysis hydrogen production electrolyzer discloses a high-pressure water electrolysis hydrogen production equipment including a positive end plate and a negative end plate Yuan ethylene propylene rubber pad greatly reduces the cost of rubber pad, and can be used repeatedly. Under high pressure, it can not only directly transport high-pressure hydrogen and oxygen, but also reduce the gas pressurization link and further reduce the cost. Chinese patent document CN1920100A: The method for continuously purifying water for electrolysis of hydrogen discloses a method for producing hydrogen by using 3 drying towers, which is periodically and continuously dried by continuous purification and electrolysis of water, which can not only continuously obtain high-purity product hydrogen, but also realize the non-waste of hydrogen. , can improve economic efficiency. Chinese patent document CN201326018Y: Pressure-type water electrolyzer discloses a water electrolyzer with high working pressure, the electrolyzer is composed of a pressure tank and repeated electrolysis units, the main advantage is that the gas pressure generated by electrolysis is high, so it can reach Lower operating voltage, resulting in higher electrolysis efficiency. Chinese patent document CN105483747A: a method and device for producing hydrogen by electrolysis of water. It discloses a device for producing hydrogen by electrolysis of water by using bipolar membrane to divide the electrolytic cell into cathode and anode regions. Conditional oxygen evolution reaction is carried out synchronously, thereby reducing the electrolysis voltage, reducing energy consumption and improving the efficiency of hydrogen production by electrolysis of water. Chinese patent document CN109055964A: an improved auxiliary heat device for electrolytic water hydrogen production equipment disclosed when the connecting block is sent into the main body of the hydrogen production equipment, according to the temperature of the thermostat. By setting the working temperature, the electric heating tube can be connected to perform auxiliary heat on the reacted liquid, so as to improve the hydrogen production efficiency.
现有的相关研究中虽然提到了通过对碱性电解水制氢设备系统内部的设计来提高碱性电解水制氢的效率,在温度控制方面也考虑到通过辅助加热碱液进提高氢气生产效率,但对电解制氢系统的热管理方面还有很多不足。不仅没有考虑电解制氢废热的综合利用,导致电解槽的综合热效率无法高于其制氢效率,更没有考虑电解槽在宽功率波动运行工况下电解槽的热管理技术需求,难以满足电解制氢系统在低功率载荷下(比如20%额定功率)的长时间运行,对应用于波动性大、间歇性突出的可再生能源电力系统的耦合电解制氢系统,传统碱性电解制氢装置的热管系统不仅适应性差,而且效率低。Although the existing related research mentions that the efficiency of hydrogen production from alkaline electrolysis water can be improved by designing the interior of the alkaline electrolysis water hydrogen production equipment system, in terms of temperature control, it is also considered to improve the hydrogen production efficiency by auxiliary heating of lye. However, there are still many deficiencies in the thermal management of electrolytic hydrogen production systems. Not only does not consider the comprehensive utilization of waste heat from electrolysis hydrogen production, the comprehensive thermal efficiency of the electrolytic cell cannot be higher than its hydrogen production efficiency, but also does not consider the thermal management technical requirements of the electrolytic cell under wide power fluctuation operating conditions, making it difficult to meet the requirements of electrolytic production. The long-term operation of the hydrogen system under low power load (such as 20% of the rated power), for the coupled electrolysis hydrogen production system applied to the renewable energy power system with large fluctuation and outstanding intermittent, the traditional alkaline electrolysis hydrogen production device Heat pipe systems are not only poorly adaptable, but also inefficient.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种能实现热能的有效综合利用且适应性好的大型碱性电解水制氢装置的综合热管理系统。The purpose of the present invention is to provide a comprehensive thermal management system for a large-scale alkaline electrolysis water hydrogen production device with good adaptability and effective comprehensive utilization of thermal energy in order to overcome the above-mentioned defects of the prior art.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种大型碱性电解水制氢装置的综合热管理系统,该系统包括碱性电解水制氢装置,所述的碱性电解水制氢装置包括电解槽和气液分离器,所述的气液分离器的碱液输出端通过碱液循环回路连接至电解槽,该系统还包括热管理装置,所述的热管理装置包括热管理综合换热器、气液分离换热器和碱液循环换热器,所述的气液分离换热器设置在电解槽和气液分离器之间,所述的碱液循环换热器设置在碱液循环回路中,所述的气液分离换热器和热管理综合换热器的换热介质进出口连通形成第一换热回路,所述的碱液循环换热器和热管理综合换热器的换热介质进出口连通形成第二换热回路,所述的第一换热回路用于冷却电解槽输出的气液混合状态碱液,所述的第二换热回路用于加热碱液循环回路中循环输入至电解槽中的碱液。A comprehensive thermal management system for a large-scale alkaline electrolysis water hydrogen production device, the system includes an alkaline electrolysis water hydrogen production device, and the alkaline electrolysis water hydrogen production device includes an electrolytic cell and a gas-liquid separator. The alkali liquor output end of the separator is connected to the electrolyzer through the alkali liquor circulation loop, and the system also includes a thermal management device, and the thermal management device includes a thermal management integrated heat exchanger, a gas-liquid separation heat exchanger and an alkali liquor circulation exchange Heater, the gas-liquid separation heat exchanger is arranged between the electrolyzer and the gas-liquid separator, the lye circulating heat exchanger is arranged in the lye circulating circuit, the gas-liquid separation heat exchanger and The inlet and outlet of the heat exchange medium of the integrated heat management heat exchanger are connected to form a first heat exchange circuit, and the inlet and outlet of the heat exchange medium of the said lye circulating heat exchanger and the integrated heat exchanger of thermal management are communicated to form a second heat exchange circuit, The first heat exchange loop is used for cooling the lye in the gas-liquid mixed state output from the electrolysis tank, and the second heat exchange loop is used for heating the lye liquid circulated and input into the electrolysis tank in the lye liquid circulation loop.
优选地,所述的热管理装置还包括储热组件,所述的气液分离换热器的换热介质出口通过储热前端分流器分别连接至热管理综合换热器的换热介质进口和储热组件的进口,所述的储热组件的出口连接至第二换热回路。Preferably, the thermal management device further includes a heat storage component, and the heat exchange medium outlet of the gas-liquid separation heat exchanger is respectively connected to the heat exchange medium inlet and The inlet of the heat storage assembly and the outlet of the heat storage assembly are connected to the second heat exchange circuit.
优选地,所述的热管理综合换热器还连通外部冷源,流通在热管理综合换热器中的换热介质对所述的外部冷源进行加热。Preferably, the heat management integrated heat exchanger is also connected to an external cold source, and the heat exchange medium circulating in the heat management integrated heat exchanger heats the external cold source.
优选地,所述的热管理综合换热器包括至少两组具有不同温度等级的换热介质出口,分别为第一换热介质出口和第二换热介质出口,所述的第一换热介质出口输出的换热介质的温度高于第二换热介质出口输出的换热介质的温度,所述的第一换热介质出口连接至碱液循环换热器,所述的第二换热介质出口连接至气液分离换热器。Preferably, the integrated heat exchanger for thermal management includes at least two groups of heat exchange medium outlets with different temperature levels, which are a first heat exchange medium outlet and a second heat exchange medium outlet, respectively. The first heat exchange medium The temperature of the heat exchange medium output from the outlet is higher than the temperature of the heat exchange medium output from the second heat exchange medium outlet, the first heat exchange medium outlet is connected to the lye circulating heat exchanger, and the second heat exchange medium The outlet is connected to the gas-liquid separation heat exchanger.
优选地,所述的储热组件包括储热罐。Preferably, the heat storage assembly includes a heat storage tank.
优选地,所述的储热组件通过换热器后端分流器连接至第二换热回路,所述的换热器后端分流器输入端分别连接热管理综合换热器的第一换热介质出口和储热组件的出口,换热器后端分流器输出端通过碱液循环热管理泵连接至碱液循环换热器。Preferably, the heat storage assembly is connected to the second heat exchange circuit through the rear end splitter of the heat exchanger, and the input ends of the rear end splitter of the heat exchanger are respectively connected to the first heat exchange of the heat management integrated heat exchanger The outlet of the medium and the outlet of the heat storage component, the output end of the splitter at the rear end of the heat exchanger is connected to the lye circulating heat exchanger through the lye circulating heat management pump.
优选地,所述的气液分离器分别包括氢气侧气液分离器和氧气侧气液分离器,对应地,所述的气液分离换热器分别包括氢气侧换热器和氧气侧换热器,所述的氢气侧换热器和氧气侧换热器分别通过换热管路连通热管理综合换热器形成两条所述的第一换热回路,两条第一换热回路中分别对应设有氢气侧冷却泵和氧气侧冷却泵,所述的氢气侧冷却泵设置在氢气侧换热器的换热介质进口端,所述的氧气侧冷却泵设置在氧气侧换热器的换热介质进口端。Preferably, the gas-liquid separators respectively comprise a hydrogen-side gas-liquid separator and an oxygen-side gas-liquid separator, and correspondingly, the gas-liquid separation heat exchangers respectively comprise a hydrogen-side heat exchanger and an oxygen-side heat exchange The hydrogen side heat exchanger and the oxygen side heat exchanger are respectively connected with the heat management integrated heat exchanger through the heat exchange pipeline to form two first heat exchange loops, and the two first heat exchange loops are respectively Correspondingly, a hydrogen side cooling pump and an oxygen side cooling pump are provided, the hydrogen side cooling pump is arranged at the inlet end of the heat exchange medium of the hydrogen side heat exchanger, and the oxygen side cooling pump is arranged at the exchange of the oxygen side heat exchanger. Inlet end of heat medium.
优选地,所述的热管理装置设置在绝热仓中。Preferably, the thermal management device is arranged in a thermally insulated bin.
优选地,所述的碱液循环回路包括碱液过滤器和碱液循环泵,所述的气液分离器的碱液输出端依次通过碱液过滤器和碱液循环泵连接至电解槽。Preferably, the lye circulation loop includes a lye filter and a lye circulating pump, and the lye output end of the gas-liquid separator is sequentially connected to the electrolyzer through the lye filter and the lye circulating pump.
优选地,所述的碱性电解水制氢装置还包括碱液预备箱,所述的碱液预备箱通过补碱泵连接至碱液过滤器的输入端。Preferably, the alkaline electrolyzed water hydrogen production device further includes a lye reserve tank, and the lye reserve tank is connected to the input end of the lye filter through an alkali replenishing pump.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明设置热管理装置,将碱液循环与热量循环部分解偶,在温度较高的气液混合状态碱液流出电解槽后立即对其进行冷却,将热量收集至热管理装置,并在冷碱液进入电解槽前进行加热,因此能够有效避免因热碱液在气液分离与碱液管路循环时导致的热量损失,提高大型电解水制氢设备工作过程中产生废热的利用率;(1) The present invention is provided with a thermal management device, the lye circulation and the heat cycle are partially decoupled, the lye in a gas-liquid mixed state with a higher temperature is cooled immediately after it flows out of the electrolyzer, and the heat is collected to the thermal management device, And the cold lye is heated before it enters the electrolytic tank, so it can effectively avoid the heat loss caused by the hot lye in the gas-liquid separation and the lye pipeline circulation, and improve the utilization of the waste heat generated during the operation of the large-scale electrolyzed water hydrogen production equipment. Rate;
(2)本发明采用了气液混合状态碱液首先经过降温后进入气液分离器的设计,大幅降低进入气液分离器的气液混合状态碱液温度,因此能够有效降低氢气或氧气与碱液分离的难度,降低气液分离器的设计与生产成本,同时较低的碱液温度减少了碱液在气液分离时的雾化损失,减少了碱液消耗,能够降低大型电解水制氢设备的运行成本;(2) The present invention adopts the design that the lye in the gas-liquid mixed state is first cooled and then enters the gas-liquid separator, which greatly reduces the temperature of the lye in the gas-liquid mixed state entering the gas-liquid separator, so it can effectively reduce hydrogen or oxygen and alkali. The difficulty of liquid-liquid separation reduces the design and production costs of gas-liquid separators. At the same time, the lower lye temperature reduces the atomization loss of lye during gas-liquid separation, reduces the consumption of lye, and can reduce the production of large-scale electrolyzed water for hydrogen production. the operating costs of the equipment;
(3)本发明采用碱液循环与热量循环部分解偶的设计,碱液循环中各环节的碱液温度普遍降低,将所需的散热功能集中在热管理综合换热器中进行,降低了碱液循环中各部件及管路在工作过程中的热负荷,能够降低对各部件的热要求,有利于降低大型电解水制氢设备的附属设备设计与制造成本;(3) The present invention adopts the design of partial decoupling of lye cycle and heat cycle, the lye temperature of each link in the lye cycle is generally reduced, and the required heat dissipation function is concentrated in the heat management integrated heat exchanger, reducing the The heat load of each component and pipeline in the lye cycle can reduce the thermal requirements of each component, which is beneficial to reduce the design and manufacturing cost of the auxiliary equipment of large-scale electrolyzed water hydrogen production equipment;
(4)本发明设置储热组件,通过储热罐中收集从气液分离换热器流出的具有较高温度的换热介质,通过储热罐能够长时间保持其中的换热介质温度的特性,可以在热管理综合换热器的第一换热介质出口输出的换热介质没有足够热量加热碱液循环回路中的循环碱液时利用储热罐内的较高温度的换热介质加热循环碱液,能够使大型碱性电解水制氢设备在较低工作负荷时长时间保持工作温度,有效提高电解水制氢装置的宽功率波动适应性;(4) In the present invention, a heat storage assembly is provided, and the heat exchange medium with higher temperature flowing out from the gas-liquid separation heat exchanger is collected in the heat storage tank, and the temperature of the heat exchange medium can be maintained for a long time through the heat storage tank. , when the heat exchange medium output from the first heat exchange medium outlet of the heat management integrated heat exchanger does not have enough heat to heat the circulating alkali liquid in the alkali liquid circulation loop, the higher temperature heat exchange medium in the heat storage tank can be used to heat the circulation The lye solution can make the large-scale alkaline electrolysis water hydrogen production equipment maintain the working temperature for a long time at a low working load, and effectively improve the wide power fluctuation adaptability of the electrolysis water hydrogen production equipment;
(5)本发明的热管理综合换热器连通外部冷源,利用流通在热管理综合换热器中的换热介质对所述的外部冷源进行加热,可以使大型电解水制氢设备在制备氢气的同时有效地对外供应热能,可以为居民生活提供热水与取暖服务,能够有效提高电解水制氢设备的综合热效率;(5) The heat management integrated heat exchanger of the present invention is connected to an external cold source, and the external cold source is heated by the heat exchange medium circulating in the thermal management integrated heat exchanger, so that the large-scale electrolyzed water hydrogen production equipment can be It can effectively supply heat energy to the outside world while preparing hydrogen, which can provide hot water and heating services for residents' lives, and can effectively improve the comprehensive thermal efficiency of electrolyzed water hydrogen production equipment;
(6)本发明热管理装置设置在绝热仓中,同时热管理装置中的换热介质流通管路均采用采用了绝热设计,能够减少系统整体向外散热,因此一定程度上防止因为冷却液管路向外散热导致的温度下降,提高热管理系统与外界换热的集中度,能够提高热能综合利用时的热效率。(6) The thermal management device of the present invention is arranged in an adiabatic bin, and the heat exchange medium circulation pipelines in the thermal management device adopt adiabatic design, which can reduce the overall external heat dissipation of the system, so to a certain extent, prevent the cooling liquid pipe The temperature drop caused by the heat dissipation outside the road increases the concentration of heat exchange between the thermal management system and the outside world, and can improve the thermal efficiency of comprehensive utilization of thermal energy.
附图说明Description of drawings
图1为本发明大型碱性电解水制氢装置的综合热管理系统的结构示意图;Fig. 1 is the structural representation of the comprehensive thermal management system of the large-scale alkaline electrolysis water hydrogen production device of the present invention;
图2为传统碱性电解水制氢装置中并行碱液循环与热量循环示意图;Fig. 2 is a schematic diagram of parallel lye circulation and heat circulation in a traditional alkaline electrolyzed water hydrogen production device;
图3为本发明中碱液循环与热量循环部分解耦示意图。Fig. 3 is a schematic diagram of partial decoupling of lye circulation and heat circulation in the present invention.
图中,1为氢气侧气体隔膜阀,2为氧气侧气体隔膜阀,3为氢气侧气液分离器,4为氧气侧气液分离器,5为绝热仓,6为氢气侧换热器,7为氧气侧换热器,8为氢气侧冷却泵,9为氧气侧冷却泵,10为整流变压器,11为电解槽,12为碱液循环热管理泵,13为换热器后端分流器,14为碱液循环换热器,15为氢气纯化设备,16为氧气收集或后处理装置,17为储热前端分流器,18为补碱泵,19为热管理综合换热器,20为碱液预备箱,21为碱液过滤器,22为储热罐,23为碱液循环泵,24为冷却水塔。In the figure, 1 is the gas diaphragm valve on the hydrogen side, 2 is the gas diaphragm valve on the oxygen side, 3 is the gas-liquid separator on the hydrogen side, 4 is the gas-liquid separator on the oxygen side, 5 is the adiabatic warehouse, and 6 is the heat exchanger on the hydrogen side, 7 is the oxygen side heat exchanger, 8 is the hydrogen side cooling pump, 9 is the oxygen side cooling pump, 10 is the rectifier transformer, 11 is the electrolyzer, 12 is the lye circulation heat management pump, and 13 is the rear end splitter of the heat exchanger , 14 is the lye circulating heat exchanger, 15 is the hydrogen purification equipment, 16 is the oxygen collection or post-processing device, 17 is the heat storage front-end splitter, 18 is the alkali supplement pump, 19 is the heat management integrated heat exchanger, 20 is the The lye reserve tank, 21 is the lye filter, 22 is the heat storage tank, 23 is the lye circulating pump, and 24 is the cooling water tower.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。注意,以下的实施方式的说明只是实质上的例示,本发明并不意在对其适用物或其用途进行限定,且本发明并不限定于以下的实施方式。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Note that the description of the following embodiments is merely an illustration in essence, and the present invention is not intended to limit its application or use, and the present invention is not limited to the following embodiments.
实施例Example
如图1所示,一种大型碱性电解水制氢装置的综合热管理系统,该系统包括碱性电解水制氢装置,碱性电解水制氢装置包括电解槽11和气液分离器,气液分离器的碱液输出端通过碱液循环回路连接至电解槽11,该系统还包括热管理装置,热管理装置包括热管理综合换热器19、气液分离换热器和碱液循环换热器14,气液分离换热器设置在电解槽11和气液分离器之间,碱液循环换热器14设置在碱液循环回路中,气液分离换热器和热管理综合换热器19的换热介质进出口连通形成第一换热回路,碱液循环换热器14和热管理综合换热器19的换热介质进出口连通形成第二换热回路,第一换热回路用于冷却电解槽11输出的气液混合状态碱液,第二换热回路用于加热碱液循环回路中循环输入至电解槽11中的碱液。本发明热管理装置中热量循环的换液介质为冷却液,冷却液可为任何工作温度适宜的工业冷却介质。此处需要说明的是,在下述描述中冷却液和换热介质等同。As shown in Figure 1, a comprehensive thermal management system of a large-scale alkaline electrolysis water hydrogen production device includes an alkaline electrolysis water hydrogen production device, and the alkaline water electrolysis hydrogen production device includes an
具体地,气液分离器分别包括氢气侧气液分离器3和氧气侧气液分离器4,对应地,气液分离换热器分别包括氢气侧换热器6和氧气侧换热器7,氢气侧换热器 6和氧气侧换热器7分别通过换热管路连通热管理综合换热器19形成两条第一换热回路,两条第一换热回路中分别对应设有氢气侧冷却泵8和氧气侧冷却泵9,氢气侧冷却泵8设置在氢气侧换热器6的换热介质进口端,氧气侧冷却泵9设置在氧气侧换热器7的换热介质进口端。氢气侧气液分离器3的氢气输出端通过氢气侧气体隔膜阀1连接至氢气纯化设备15,氧气侧气液分离器4的氧气输出端通过氧气侧气体隔膜阀2连接至氧气收集或后处理装置16。碱液循环回路包括碱液过滤器 21和碱液循环泵23,气液分离器的碱液输出端依次通过碱液过滤器21和碱液循环泵23连接至电解槽11。碱性电解水制氢装置还包括碱液预备箱20,碱液预备箱 20通过补碱泵18连接至碱液过滤器21的输入端。Specifically, the gas-liquid separators respectively include a hydrogen-side gas-
热管理装置设置在绝热仓5中,热管理综合换热器19包括至少两组具有不同温度等级的换热介质出口,分别为第一换热介质出口和第二换热介质出口,第一换热介质出口输出的换热介质的温度高于第二换热介质出口输出的换热介质的温度,第一换热介质出口连接至碱液循环换热器14,第二换热介质出口连接至气液分离换热器。The thermal management device is arranged in the
热管理装置还包括储热组件,气液分离换热器的换热介质出口通过储热前端分流器17分别连接至热管理综合换热器19的换热介质进口和储热组件的进口,储热组件的出口连接至第二换热回路。其中,储热组件包括储热罐22。通过储热罐22 中收集从气液分离换热器流出的具有较高温度的换热介质,通过储热罐22能够长时间保持其中的换热介质温度的特性,可以在热管理综合换热器19的第一换热介质出口输出的换热介质没有足够热量加热碱液循环回路中的循环碱液时利用储热罐22内的较高温度的换热介质加热循环碱液,能够使大型碱性电解水制氢设备在较低工作负荷时长时间保持工作温度,有效提高电解水制氢装置的宽功率波动适应性。储热组件通过换热器后端分流器13连接至第二换热回路,换热器后端分流器 13输入端分别连接热管理综合换热器19的第一换热介质出口和储热组件的出口,换热器后端分流器13输出端通过碱液循环热管理泵12连接至碱液循环换热器14。The thermal management device also includes a heat storage component, and the heat exchange medium outlet of the gas-liquid separation heat exchanger is respectively connected to the heat exchange medium inlet of the
热管理综合换热器19还连通外部冷源,流通在热管理综合换热器19中的换热介质对外部冷源进行加热。可以使大型电解水制氢设备在制备氢气的同时有效地对外供应热能,可以为居民生活提供热水与取暖服务,能够有效提高电解水制氢设备的综合热效率。The heat management integrated
本发明大型碱性电解水制氢装置的综合热管理系统包括碱液循环与热量循环两部分:The comprehensive thermal management system of the large-scale alkaline electrolysis water hydrogen production device of the present invention includes two parts: lye circulation and heat circulation:
1、碱液循环1, lye circulation
在电解水制氢系统工作时,交流供电通过整流变压器10变为直流电进入电解槽11(又称碱性电解水制氢模块,是系统的核心),碱液中的水在这里被电解成为氢气和氧气分别在电极表面析出,氢气与氧气的体积比大致为2:1,并进入氢、氧气液出口管,分两路流出电解槽11。When the water electrolysis hydrogen production system works, the AC power supply is converted into DC electricity through the
流出电解槽11的是高温碱液,其中混合大量的气体,首先氢气侧碱液在氢气侧换热器6被热管理系统冷却,氧气侧碱液在氧气侧碱液换热器被热管理系统冷却,冷却后的碱液分别流入氢气侧气液分离器3、氧气侧气液分离器4,氢气侧和氧气侧的气液混合物分别在此经过洗涤冷却器冷却,在重力的作用下实现气液分离,分别经过调整压力的氢气侧气体隔膜阀1与氧气侧气体隔膜阀2后,氢气经过氢气纯化设备15后加压或储存,氧气则进入氧气收集或后处理装置16,可以被收集或者排空。What flows out of the
碱液循环系统将气液分离器排出的碱液,在经过碱液过滤器21除去固体杂质后,由碱液循环泵23泵入电解槽11中,形成碱液闭环系统。同时,由于电解水制氢过程中,不可避免地会有微量碱性电解质可能会随着气体以碱雾的形式进入纯化装备或排放,需要定期补充从碱液箱中将配置好的碱液通过补给泵注入给碱液循环中补充电解质的量。The lye circulating system pumps the lye discharged from the gas-liquid separator into the
2、热量循环2. Heat cycle
电解水制氢系统能耗较高,在正常工作时需要进行冷却散热,而在较低功率负荷工作时需要对其进行保温或者加热,原有的电解水制氢系统未对热量进行综合利用,也无法解决长时间低负荷工作时的温度保持,因此本发明创新性提出碱液循环与热量循环部分解耦合的综合热管理系统。The energy consumption of the electrolyzed water hydrogen production system is high, and it needs to be cooled and dissipated during normal operation, but it needs to be insulated or heated when working with a lower power load. The original electrolyzed water hydrogen production system does not comprehensively utilize heat. It is also impossible to solve the temperature maintenance during long-term low-load operation, so the present invention innovatively proposes a comprehensive thermal management system in which the lye cycle and the heat cycle are partially decoupled.
本发明中的综合热管理系统,参照图1,热管理装置置于绝热仓5中(电解槽 11除外),在热管理装置中,对所有换热介质管道与设备进行绝热处理,以降低热管理系统及电解槽11对外散热,提升热利用效率。热管理装置主要包含氢气侧换热器6、氧气侧换热器7、氢气侧冷却泵8、氧气侧冷却泵9、碱液循环热管理泵 12、储热罐22后端分流器、碱液循环换热器14、储热罐22前端换热器、热管理综合换热器19和储热罐22。流出电解槽11的热碱液首先分别通过氢气侧换热器6 和氧气侧换热器7降温,与此同时温度升高的冷却液分别从两个换热器中流出,经过储热前端分流器17,根据热管理系统的需求,一部分冷却液流入热管理综合换热器19中受到外部冷却将热量送至热管理系统外,进行热能综合利用,如提供生活热水或取暖等使用;或者进入22储热罐22中进行保温,以在电解槽11无法提供足够热量时,用储备的热能对碱液循环进行加热。In the comprehensive thermal management system of the present invention, referring to FIG. 1, the thermal management device is placed in the thermal insulation bin 5 (except the electrolytic cell 11). In the thermal management device, all heat exchange medium pipes and equipment are insulated to reduce thermal management The system and the
在电解槽11按照额定功率运行时,进入热管理综合换热器19中的冷却液,一部分在部分冷却之后,进入储热罐22后端分流器,并经过碱液循环热管理泵12,进入碱液循环换热器14,加热已经冷却的碱液,使进入电解槽11的碱液达到设定的温度。另一部分进入热管理综合换热器19的冷却液,首先在热管理换热器中进行进一步的冷却,冷却后的冷却液经过氢气侧冷却泵8、氧气侧冷却泵9,进入氢气侧换热器6、氧气侧换热器7,冷却电解槽11出口流出的热碱液。When the
在电解槽11工作负载较低时,碱液出口的碱液流量减少,碱液温度会降低,换热器的换热效率会下降,经过氢气侧、氧气侧换热器7进入到热管理系统的热量减少,即便在热管理综合换热器19不对冷却液进行冷却的情况下,通过碱液循环换热器14用于加热碱液的热量也有可能出现不能讲碱液加热到设定值的情况,导致电解槽11工作温度降低,进一步导致电解槽11工作效率下降,碱性电解水制氢设备的宽功率波动适应性下降。When the working load of the
因此本发明在碱液循环与热量循环部分解偶外的第二大创新点,是在热量循环中引入了储热罐22。储热罐22中的冷却液保持较高的温度,根据管理不断更新内部储存的冷却液,通过储热前端分流器17引入较热的冷却液,将储热罐22内部的冷却液温度控制在设定值。在电解槽11工作负载较低时,根据热管理系统要求,可以通过储热罐22后端分流器调用储热罐22中的热冷却液,进入碱液循环换热器 14中,能够为碱液提供更多的热量,保证碱液进入电解槽11时的温度。通过将一部分热量储存在较高温度冷却液中,能够有效延长在电解槽11在较低功率工作时的稳定工作时间,保证电解槽11在较低功率工作时的效率,有效提升碱性电解水制氢系统的宽功率波动适应性。Therefore, the second major innovation of the present invention, apart from the partial decoupling of the lye cycle and the heat cycle, is that the
本发明大型碱性电解水制氢装置的综合热管理系统改进原理:The improvement principle of the comprehensive thermal management system of the large-scale alkaline electrolysis water hydrogen production device of the present invention:
本发明的绝热热管理系统采用双向换热,即在电解槽11碱液出口和入口分别对碱液进行换热,在碱液出口将较热的碱液与气体混合体冷却,并在碱液入口将较冷的碱液利用之前冷却的热量进行加热,讲碱液循环与热量循环部分解耦合,减少了不必要的热量损失,有利于碱性电解水设备工作时产生热能的综合利用,能够高电解槽11的综合热效率,同时提高碱性电解水制氢的功率波动适应性。下面对本发明产生的改进原因进行阐述。The adiabatic heat management system of the present invention adopts two-way heat exchange, that is, the lye liquid is heated at the lye liquid outlet and the inlet of the
在传统碱性电解水制氢装置中碱液循环与热量循环并行,参照图2,从工作状态下的电解水制氢设备出口流出的温度较高的气液混合状态碱液,在氢气侧与氧气侧的气液分离装置中喷洒常温去离子水洗涤,不断降温并且释放出氢气或氧气,分离的碱液再经过碱液过清器的过滤,并经过冷却水塔24冷却最终经过碱液循环泵 23再次进入电解槽11。在碱液循环过程中,热量循环与之并行,大量热量损失在碱液流动、气液分离器与冷却水塔24中,很难集中利用,并且在电解槽11处于较低工作负荷时,整体散热功率可能高于电解水制氢设备的发热功率,导致电解水制氢设备温度逐渐下降,催化剂活性下降并且电解水制氢效率下降。In the traditional alkaline electrolysis water hydrogen production device, the lye circulation and the heat cycle are parallel. Referring to Figure 2, the lye in the gas-liquid mixed state with higher temperature flowing out from the outlet of the electrolysis water hydrogen production equipment in the working state, on the hydrogen side and The gas-liquid separation device on the oxygen side is sprayed with deionized water at room temperature for washing, continuously cooling and releasing hydrogen or oxygen. The separated lye is filtered by the lye filter, cooled by the cooling
使用本发明的绝热主动热管理系统,与碱液的双向换热使得碱液循环与热量循环相互解耦,参照图3,从工作状态下的电解水制氢设备出口流出的温度较高的气液混合状态碱液,首先经过氢气/氧气侧换热器7,碱液温度下降,将热量传递给冷却液,之后碱液在气液分离器中经过洗涤,再经过碱液滤清器与碱液循环泵23,此时碱液回路因为初始温度低,因此整个过程热量散失大幅下降。碱液循环的工作介质为碱液,热量循环的工作介质为冷却液,冷却液可为任何工作温度适宜的工业冷却介质。Using the adiabatic active thermal management system of the present invention, the two-way heat exchange with the lye makes the lye cycle and the heat cycle decoupled from each other. Referring to Figure 3, the gas with higher temperature flowing out from the outlet of the electrolyzed water hydrogen production equipment in the working state. The lye in the liquid mixed state first passes through the hydrogen/oxygen
冷却液经过氢气/氧气侧换热器7的加热,进入热量循环中,受到热管理系统调控,如果系统工作负荷较高,需要进行散热,则冷却液循环进入热管理综合换热器19中,与系统外界交换热量,可以循环利用或者直接冷却;如果系统工作负荷较低,不需要散热或需要保温,则冷却液循环进入储热罐22进行短暂储存。一部分冷却液在经过热管理综合换热器19的部分冷却后,经过碱液循环热管理泵12 进入碱液循环换热器14中,加热待进入电解槽11的碱液,从碱液循环换热器14 中流出的冷却液回到热管理综合换热器19中与外界进行换热,进一步冷却。The cooling liquid is heated by the hydrogen/oxygen
可以看出,相较于传统碱性电解水制氢装置的碱液循环与热量循环并行,本发明中的绝热主动式热管理系统碱液循环与热量循环部分解耦,能够将一部分热量集中在热管理系统内进行管理,一方面减少了热能的散失,降低了能耗,另一方面将所需的与外界的热交换集中在热管理综合换热器19中进行,免除了碱液循环中各部件及管路的冷却作用,能够降低对各部件的热要求,同时能够提高冷却热量利用的温度,提供较高品质的热,可以为生活用水、取暖等提供丰富的热源。It can be seen that, compared with the parallel lye cycle and heat cycle of the traditional alkaline electrolyzed water hydrogen production device, the adiabatic active thermal management system in the present invention is partially decoupled from the lye cycle and the heat cycle, and can concentrate part of the heat in the heat cycle. Management in the thermal management system reduces heat loss and energy consumption on the one hand; on the other hand, the required heat exchange with the outside world is concentrated in the thermal management integrated
在本发明实施例中,参考图2,未经本发明改进前,传统的碱性电解水制氢装置的碱液循环与热量循环并行。碱液在回路中,在电解槽11中被电解,产生氢气与氧气并产生热量,温度上升到95℃,流出电解槽11后,在气液分离器中受到去离子水的洗涤,大幅降温,温度降低到65℃,大量的高品质热源被耗散,无法得到利用。从气液分离器中流出后,碱液通过管路经过碱液过滤器21,流出时温度降低至62℃,再流向碱液循环泵23,流出时温度为60℃,最后收到冷却塔冷却,在流出时达到设定温度,即55℃。碱液进入电解槽11中,受到电解槽11高温环境的加热,同时也有电化学反应释放的热量,温度升高后流出电解槽11,完成碱液循环与热量循环的并行循环。In the embodiment of the present invention, referring to FIG. 2 , before the improvement of the present invention, the lye cycle and the heat cycle of the traditional alkaline water electrolysis hydrogen production device are parallel. In the loop, the lye is electrolyzed in the
参照图3,本发明的适用于大型碱性电解水制氢装置的热管理系统,碱液循环与热量循环部分解偶。电解水制氢设备正常工作时,在碱液回路中,在电解槽11 中被电解,产生氢气与氧气并产生热量,温度上升到95℃,流出电解槽11后,在氢气侧/氧气侧换热器7中进行初级冷却,在流出换热器时温度为75摄氏度,在氢气/氧气侧气液分离器4中经过洗涤,流出时温度下降至50℃,在流出碱液过滤器 21时温度为47℃,流经碱液循环泵23后的温度为46℃,并进入碱液循环换热器 14,加热至55℃,达到设定温度,进入电解槽11,完成碱液循环。Referring to FIG. 3 , in the thermal management system of the present invention, which is suitable for a large-scale alkaline electrolysis water hydrogen production device, the lye circulation and the heat circulation are partially decoupled. When the electrolyzed water hydrogen production equipment is working normally, in the lye loop, it is electrolyzed in the
本发明的热量循环回路与碱液循环回路部分解耦合,在电解槽11中两回路直接相关。在热碱液流入氢气侧/氧气侧换热器7后,热量循环与碱液循环开始解耦合。在大型电解水制氢设备在额定功率附近工作时,在氢气侧/氧气侧换热器7中,热量循环的冷却液被加热,温度升高至73℃,并流入热管理换热器中,一部分冷却液在完全冷却释放高品质热源,由外界进行综合利用,冷却至48℃,再次进入氢气侧/氧气侧换热器7中冷却热碱液;一部分冷却液部分冷却,,一部分高品质热源由外界综合利用,温度下降至65℃,并经过碱液循环热管理泵12,进入到碱液循环换热器14,加热碱液,自身冷却至58℃后,重新进入热管理综合换热器19,将部分低品质热源提供外界利用后,冷却至48℃,重新进入氢气侧/氧气侧换热器 7,完成热量循环。在大型电解水制氢设备在以较低功率运行时,产生热量较少,此时需要调用储存在储热罐22中的较高温度的冷却液,一定量71℃的冷却液经过碱液循环热管理泵12进入碱液循环换热器14中,加热碱液达到设定值,从而在大型电解水制氢设备在较低运行功率时保持温度,保证器正常运行,从而增强大型电解水制氢设备的宽功率波动适应性。The heat circulation loop of the present invention is partially decoupled from the lye circulation loop, and the two loops are directly related in the
上述实施方式仅为例举,不表示对本发明范围的限定。这些实施方式还能以其它各种方式来实施,且能在不脱离本发明技术思想的范围内作各种省略、置换、变更。The above-described embodiments are merely examples, and do not limit the scope of the present invention. These embodiments can be implemented in other various forms, and various omissions, substitutions, and changes can be made without departing from the technical idea of the present invention.
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