CN111745205A - Bevel-wave web H-shaped steel cutting device and using method thereof - Google Patents
Bevel-wave web H-shaped steel cutting device and using method thereof Download PDFInfo
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- CN111745205A CN111745205A CN202010755154.7A CN202010755154A CN111745205A CN 111745205 A CN111745205 A CN 111745205A CN 202010755154 A CN202010755154 A CN 202010755154A CN 111745205 A CN111745205 A CN 111745205A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/04—Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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Abstract
The invention relates to a bevel-wave web H-shaped steel cutting device and a using method thereof, and the device comprises a conveying device for driving a steel plate to feed at a constant speed, and a cutting device for cutting at a constant speed along the surface of the steel plate and perpendicular to the feeding direction of the steel plate, wherein the feeding speed of the steel plate is set to be y, the cutting speed of the steel plate is set to be x, and the included angle between the bevel edge of the steel plate and the feeding direction is set to be k, so that the y, the x and the k satisfy: y = tan k · x when 0 ° < k < 90 °; when k =0 °, x =0, y = arbitrary speed; when k =90 °, y =0, x = arbitrary speed. The invention can be directly applied to the production line of the wave web plate H-shaped steel, does not need to separately cut the bevel edge of the web plate, and improves the production efficiency of the bevel edge wave web plate H-shaped steel. The invention realizes the cutting of the bevel edge by adopting the relative relation of the feeding speed and the cutting speed, can be used for cutting steel plates with different angles and different thicknesses, has stronger universality, and reduces the occupied area of the invention because the conveying device and the cutting device are integrated in the same area.
Description
Technical Field
The invention relates to the field of manufacturing of H-shaped steel with a wave web plate, in particular to a bevel wave web plate H-shaped steel cutting device and a using method thereof.
Background
The corrugated web plate H-shaped steel is novel and is gradually replacing the conventional common H-shaped steel at present. The wave web H-shaped steel (called wave web H-shaped steel for short) has the characteristics of energy conservation, material conservation, environmental protection and capability of replacing the traditional common welding H-shaped steel, hot rolling H-shaped steel and I-shaped steel. The wave web member has the greatest characteristics of high thickness and thinness, the shear resistance and the stress performance of the steel beam can be greatly improved, and the shear resistant buckling load is several times to dozens of times higher than that of a flat web member with the same thickness.
Before the existing wave web is pressed into waves, the steel plate material is rectangular, and the cutting device only needs to cut along the feeding direction, so that the wave web is convenient to install in the production line of the H-shaped steel of the wave web. The difference between the oblique-edge wave web H-shaped steel and the wave web H-shaped steel is that one edge of the web of the oblique-edge wave web H-shaped steel is provided with a certain inclination angle k, and the k is an included angle between an oblique edge and the other edge, so that the web of the oblique-edge wave web H-shaped steel forms a right trapezoid structure. The structure can evenly distribute the stress of the H-shaped steel of the antinode plate to the wing plates welded at the bevel edge, and can be used in the field of building of house beams.
Because steel sheet cutting hypotenuse is inconsistent with steel sheet direction of feed, the equipment that leads to steel sheet cutting hypotenuse is difficult to be applied to wave web H shaped steel production line, can only cut the hypotenuse under the production line at present, assembles the welding after the cutting is good again, and production efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the bevel-edge wave web H-shaped steel cutting device and the use method thereof, which can be directly applied to the production line of the wave web H-shaped steel, do not need to separately cut the bevel edge of the web, and improve the production efficiency of the bevel-edge wave web H-shaped steel.
The invention is realized by the following technical scheme, and provides a bevel-wave web H-shaped steel cutting device, which comprises a conveying device for driving a steel plate to feed at a constant speed and a cutting device for cutting at a constant speed along the surface of the steel plate and perpendicular to the feeding direction of the steel plate, wherein the feeding speed of the steel plate is set to be y, the cutting speed of the steel plate is set to be x, the included angle between the bevel edge of the steel plate and the feeding direction is set to be k, and then the y, the x and the k meet the following relations:
y = tan k · x when 0 ° < k < 90 °;
when k =0 °, x =0, y = arbitrary speed;
when k =90 °, y =0, x = arbitrary speed.
Preferably, the conveying device comprises a support, an upper conveying roller and a lower conveying roller which are coupled to the support in a shaft mode, and a first driving device which drives the upper conveying roller and the lower conveying roller to rotate reversely at a constant speed, cavities are formed in the middle portions of the upper conveying roller and the lower conveying roller, and the cutting device is located in the cavities.
Preferably, the cutting device comprises an upper cutting mechanism and a lower cutting mechanism, the upper cutting mechanism and the lower cutting mechanism respectively comprise fixedly arranged brackets, ball screw mechanisms connected between the brackets in a shaft manner, fixed blocks fixedly connected to sliding blocks of the ball screw mechanisms, and worm and gear mechanisms connected to the fixed blocks and close to steel plate ends in a shaft manner, polished rods are fixedly connected between the brackets and penetrate through the corresponding fixed blocks, one ends of turbines of the worm and gear mechanisms are connected with the fixed blocks in a shaft manner, the other ends of the turbines of the worm and gear mechanisms are fixedly connected with cutting wheels corresponding to the steel plates, the edges of the two cutting wheels are arranged in a staggered manner, and worms of the worm and gear mechanisms are fixedly connected with the fixed blocks; the ball screw mechanism is characterized by also comprising a second driving device for driving the screw of the ball screw mechanism to rotate at a constant speed.
Preferably, the second driving device comprises a driven sprocket fixedly connected to the end of a screw rod of the ball screw driving mechanism, a driving sprocket and a rhombic frame hinged end to end, wherein one group of opposite angles of the rhombic frame are hinged to the driven sprocket in a one-to-one correspondence mode, and the other group of opposite angles of the rhombic frame are hinged to the driving sprocket in a one-to-one correspondence mode.
Preferably, the worm of the worm gear mechanism is coaxially provided with an inner hexagonal blind hole, a hand handle extending out of the support is inserted in the blind hole, and the hand handle is provided with an angle dial.
Preferably, the support is provided with a lifting mechanism which slides up and down along the support, the lifting mechanism comprises a lifter fixedly connected with the support and a lifting frame fixedly connected with the lifting end of the lifter, and the upper conveying roller and the upper cutting mechanism are both arranged on the lifting frame.
As optimization, the feeding end of the support is provided with a feeding auxiliary device, and the discharging end of the support is provided with a discharging auxiliary device.
Preferably, the feeding auxiliary device comprises a feeding carrier roller which is coupled to the support and is flush with the lower conveying roller, a feeding support plate which is fixedly connected to the side surface of the support, and feeding guide wheels which are vertically coupled to two sides of the feeding support plate in a shaft manner.
Preferably, the auxiliary discharging device comprises a discharging bearing roller which is connected to the support in a shaft mode and is flush with the lower conveying roller, a discharging bearing plate fixedly connected to the side face of the support, and discharging guide wheels which are vertically connected to the two sides of the discharging bearing plate in a shaft mode.
The use method of the bevel-wave web H-shaped steel cutting device comprises the following steps:
A. rotating a worm of the worm gear mechanism, wherein the worm drives a worm wheel to rotate, and the worm wheel drives a cutting wheel to rotate, so that the cutting wheels of the upper cutting mechanism and the lower cutting mechanism are adjusted to be at a consistent angle k;
B. setting the feeding speed y of the steel plate, and adjusting the rotating speed of the upper conveying roller and the lower conveying roller according to the feeding speed y;
C. knowing an angle k and a feeding speed y, solving a cutting speed x according to a relation satisfied by the angle y, the angle x and the angle k, wherein a tan k value is obtained according to an angle tangent value table, so that the feeding speed of the ball screw mechanism is adjusted according to the cutting speed x;
D. stretching the steel plate processed by the leveler and the cross cutting machine into the conveying device, but not butting the steel plate with the conveying device;
E. starting a first driving device, wherein the first driving device drives the upper conveying roller and the lower conveying roller to rotate reversely, and the upper conveying roller and the lower conveying roller have a process of accelerating to a constant speed;
F. starting a second driving device, wherein the second driving device drives a lead screw of the ball screw mechanism to rotate, and the polished rod limits the position of the fixed block so that the fixed block does not rotate along with the lead screw of the ball screw mechanism, so that the fixed block moves linearly along the lead screw of the ball screw mechanism, and the fixed block has a process of accelerating to a uniform speed;
G. when the upper conveying roller and the lower conveying roller accelerate to a constant speed, and the fixed block also drives the upper cutting mechanism and the lower cutting mechanism to accelerate to the constant speed, the steel plate is fed according to the feeding speed, is fed at the constant speed under the action of the upper conveying roller and the lower conveying roller and is cut at the constant speed under the action of the upper cutting mechanism and the lower cutting mechanism, and therefore a cutting seam with a certain angle is formed under the combined action of the feeding at the constant speed and the cutting at the constant speed.
The invention has the beneficial effects that: the invention can be directly applied to the production line of the wave web plate H-shaped steel, does not need to separately cut the bevel edge of the web plate, and improves the production efficiency of the bevel edge wave web plate H-shaped steel. The invention realizes the cutting of the bevel edge by adopting the relative relation of the feeding speed and the cutting speed, can be used for cutting steel plates with different angles and different thicknesses, has stronger universality, and reduces the occupied area of the invention because the conveying device and the cutting device are integrated in the same area.
Meanwhile, the cutting device is arranged in the center, so that two bevel edge webs can be cut at the same time, the waste of materials is reduced, the production cost of the bevel edge webs is reduced, and the effect of achieving twice the result with half the effort is achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is an enlarged view of section I of FIG. 1;
FIG. 4 is an enlarged view of a portion II of FIG. 2;
FIG. 5 is a schematic structural view of a second driving device;
shown in the figure:
1. support, 2, go up the conveying roller, 3, lower transfer roller, 4, a drive arrangement, 5, the support, 6, ball mechanism, 7, the fixed block, 8, worm gear mechanism, 9, the cutting wheel, 10, driven sprocket, 11, drive sprocket, 12, rhombus frame, 13, hand handle, 14, lift, 15, the crane, 16, feeding bearing roller, 17, feeding bearing board, 18, the feeding leading wheel, 19, ejection of compact bearing roller, 20, ejection of compact bearing board, 21, the ejection of compact leading wheel.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
The utility model provides a hypotenuse wave web H shaped steel cutting device and application method thereof, as shown in the figure, including the conveyer of the at uniform velocity feeding of drive steel sheet to and along the steel sheet surface and the cutting device of the at uniform velocity cutting of perpendicular to steel sheet feeding direction, set for steel sheet input speed to be y, steel sheet cutting speed is x, the contained angle of steel sheet hypotenuse and feeding direction is k, then y, x, k three satisfy following relation:
y = tan k · x when 0 ° < k < 90 °;
when k =0 °, x =0, y = arbitrary speed;
when k =90 °, y =0, x = arbitrary speed.
The conveying device is horizontally arranged and used for driving the steel plate to feed along the horizontal direction, the cutting device is used for cutting off the steel plate, and the feeding direction and the cutting direction are perpendicular to each other. When k is more than 0 degrees and less than 90 degrees, the feeding speed and the cutting speed form a relationship of a direct proportional function, wherein the numerical value of the constant is related to the size of the included angle k, and the specific numerical value of the included angle k can be calculated through tangent so as to obtain the constant.
Conveyer includes support 1, each part for supporting fixed conveyer, upper conveying roller 2 and lower transfer roller 3 of coupling on support 1, and the first drive arrangement 4 of the reverse uniform velocity pivoted of conveying roller 2 and lower transfer roller 3 on the drive, first drive arrangement 4 is motor reducer device, upper conveying roller 2 and lower transfer roller 3 are driven through independent motor reducer device respectively, and the rotational speed is the same, the steel sheet passes between upper conveying roller 2 and lower transfer roller 3, make upper conveying roller 2 and lower transfer roller 3 press from both sides tight steel sheet, thereby realize the uniform velocity feeding of steel sheet through the counter-rotation of upper conveying roller 2 and lower transfer roller 3. The structure of going up transfer roller 2 and transfer roller 3 down all includes the pivot, and the rigid coupling is at the running roller of pivot both sides to make and form the space between the running roller, the middle part of going up transfer roller 2 and transfer roller 3 down all is equipped with the cavity promptly, and cutting device is located the cavity, and the cavity divide into the three-section, and the section a is the section with higher speed, and the section b is the section at the uniform velocity, and the section c is the section of slowing down, and cutting device accomplishes in the section b to the cutting of steel sheet, guarantees the straightness of cutting hypotenuse.
The cutting device comprises an upper cutting mechanism and a lower cutting mechanism and is used for simultaneously cutting the upper surface and the lower surface of the steel plate, so that the deformation generated by the cutting part is offset, and the cutting part is more orderly. The upper cutting mechanism and the lower cutting mechanism have the same structure and respectively comprise a fixed bracket 5, a ball screw mechanism 6 connected between the brackets 5 in a shaft way, a fixed block 7 fixedly connected on a sliding block of the ball screw mechanism 6, and a worm and gear mechanism 8 connected on the fixed block 7 in a shaft way and close to the end of a steel plate, a polished rod is fixedly connected between the brackets 5 and penetrates through the corresponding fixed block 7, one end of a worm wheel of the worm and gear mechanism 8 is connected with the fixed block 7 in a shaft way, the other end of the worm wheel is fixedly connected with a cutting wheel 9 corresponding to the steel plate, the edges of the two cutting wheels 9 are arranged in a staggered way, a worm of the worm and gear mechanism 8 is fixedly connected with the fixed block 7, the bracket 5 is a C-shaped plate, two ends of the C-shaped plate are fixedly connected with the inner wall of the support 1 after passing through the corresponding roller wheels, the middle plates of the two C-shaped plates are, and the fixed block 7 is arranged at the position close to the upper cutting mechanism and the lower cutting mechanism, and the polished rod is used for limiting the position of the fixed block 7, so that the fixed block 7 is prevented from rotating along with the lead screw of the ball screw mechanism 6, and the linear movement of the fixed block 7 is realized. The cutting wheel 9 comprises a C-shaped plate frame, a steel wheel is connected in the concave surface of the C-shaped plate frame in an internal shaft mode, the convex surface of the C-shaped plate frame is fixedly connected with the worm gear mechanism 8, the edges of the two steel wheels are tangent to form a structure similar to a shear, and the steel plate is cut off under the action of the shearing force of the steel wheels.
The device also comprises a second driving device which drives the lead screw of the ball screw mechanism 6 to rotate at a constant speed. The second driving device comprises a driven chain wheel 10 and a driving chain wheel 11 which are fixedly connected with the end part of a screw rod of the driving ball screw mechanism 6, and a rhombic frame 12 which is hinged end to end, wherein one group of opposite angles of the rhombic frame 12 are correspondingly hinged with the driven chain wheel 10 one by one, the other group of opposite angles are correspondingly hinged with the driving chain wheel 11 one by one, and the driven chain wheel 10 and the driving chain wheel 11 are connected through a chain. The diamond frame 12 is used to adjust the interval between the two driven sprockets 10, the interval between the two driven sprockets 10 becomes larger when the interval between the two driving sprockets 11 becomes smaller, the interval between the two driven sprockets 10 becomes smaller when the interval between the two driving sprockets 11 becomes larger, and the length of the chain connecting the sprockets does not change regardless of the change in the interval between the driven sprockets 10.
An inner hexagonal blind hole is coaxially formed in a worm of the worm gear mechanism 8, a hand-cranking handle 13 extending out of the support 1 is inserted in the blind hole, and an angle dial is arranged on the hand-cranking handle 13. The tip of hand handle 13 is equipped with the hexagon cylinder with hexagon socket head cap blind hole adaptation, inserts in the hexagon socket head cap blind hole with hand handle 13's tip during the use to rotate the worm through hand handle 13, not the time spent take off hand handle 13, reduced cutting device's weight, improved cutting device's stability. The worm gear mechanism 8 has self-locking capacity, and after the angle of the cutting wheel 9 is adjusted through the worm gear mechanism 8, the angle of the cutting wheel 9 cannot be changed. And because the H shaped steel production line is mass production, the angle change number of times of cutting wheel 9 is less, adopt manual mode adjustment cutting wheel 9's angle can satisfy the production demand completely. The scales on the angle dial correspond to the rotation angle of the worm wheel in the worm gear mechanism 8, so that the angle of the cutting wheel 9 is adjusted through the angle dial.
The support 1 is provided with a lifting mechanism which slides up and down along the support 1, the lifting mechanism comprises a lifter 14 fixedly connected with the support 1 and a lifting frame 15 fixedly connected with the lifting end of the lifter 14, and the upper conveying roller 2 and the upper cutting mechanism are both arranged on the lifting frame 15. The lifting frame 15 is driven to lift through the lifter 14, the upper conveying roller 2 and the upper cutting mechanism are driven to lift through the lifting frame 15, and therefore the production requirements of steel plates with different thicknesses are met. Crane 15 is C type grillage, and the curb plate of the both sides laminating support 1 of C type grillage reciprocates, the intermediate lamella is located the top of last conveying roller 2, has seted up the window on support 1 is close to the curb plate of first drive arrangement 4, wears out support 1 through the window after first drive arrangement 4 is connected with last conveying roller 2 to avoid elevating system and support 1 to bump, thereby realize the connection of last conveying roller 2 and last cutting mechanism.
The feeding end of the support 1 is provided with a feeding auxiliary device, and the discharging end is provided with a discharging auxiliary device. The feeding auxiliary device and the discharging auxiliary device are used for assisting the feeding and discharging processes of the steel plate, and the stability of the steel plate during feeding and discharging is improved.
The feeding auxiliary device comprises a feeding bearing roller 16 which is connected to the support 1 in a shaft mode and is flush with the lower conveying roller 3, a feeding bearing plate 17 fixedly connected to the side face of the support 1, and feeding guide wheels 18 which are vertically connected to the two sides of the feeding bearing plate 17 in a shaft mode. The feeding bearing rollers 16 and the feeding bearing plates 17 are used for bearing steel plates, deformation caused by overlarge span of the steel plates is avoided, the feeding guide wheels 18 are arranged on two sides of the steel plates and used for limiting two side edges of the steel plates, transverse deviation of the steel plates is avoided, and cutting accuracy of bevel edges is guaranteed.
The auxiliary discharging device comprises a discharging bearing roller 19 which is connected to the support 1 in a shaft mode and is flush with the lower conveying roller 3, a discharging bearing plate 20 fixedly connected to the side face of the support 1, and discharging guide wheels 21 which are vertically connected to the two sides of the discharging bearing plate 20 in a shaft mode. Ejection of compact bearing roller 19 and ejection of compact bearing board 20 are used for the bearing steel sheet, have avoided the too big deformation that leads to of span of steel sheet, and ejection of compact leading wheel 21 sets up in the both sides of steel sheet for the both sides border of injecing the steel sheet avoids the steel sheet to take place lateral shifting.
The use method of the bevel-wave web H-shaped steel cutting device comprises the following steps:
A. inserting a hand handle 13 into a worm of the worm gear mechanism 8, so as to rotate the worm of the worm gear mechanism 8, the worm drives a turbine to rotate, the turbine drives a cutting wheel 9 to rotate, and the rotating angle of the turbine is observed through an angle dial, so that the cutting wheels 9 of the upper cutting mechanism and the lower cutting mechanism are adjusted to be at a consistent angle k;
B. setting a feeding speed y of the steel plate, and adjusting the rotating speed of the upper conveying roller 2 and the lower conveying roller 3 according to the feeding speed y;
C. knowing the angle k and the feeding speed y, solving the cutting speed x according to the relation satisfied by the angle y, the angle x and the angle k, wherein the value of tan k is obtained according to the angle tangent value table, so that the feeding speed of the ball screw mechanism 6 is adjusted according to the cutting speed x;
D. stretching the steel plate processed by the leveler and the cross cutting machine into the conveying device, but not butting the steel plate with the conveying device;
E. starting a first driving device, wherein the first driving device drives the upper conveying roller 2 and the lower conveying roller 3 to rotate reversely, and the upper conveying roller 2 and the lower conveying roller 3 have a process of accelerating to a constant speed;
F. starting a second driving device, wherein the second driving device drives a lead screw of the ball screw mechanism 6 to rotate, and a polished rod limits the position of the fixed block 7, so that the fixed block 7 does not rotate along with the lead screw of the ball screw mechanism 6, therefore, the fixed block 7 moves linearly along the lead screw of the ball screw mechanism 6, and the fixed block 7 has a process of accelerating to a uniform speed;
G. when the upper conveying roller 2 and the lower conveying roller 3 accelerate to a constant speed and the fixed block 7 also drives the upper cutting mechanism and the lower cutting mechanism to accelerate to the constant speed, the steel plate is fed according to the feeding speed, is fed at the constant speed under the action of the upper conveying roller 2 and the lower conveying roller 3 and is cut at the constant speed under the action of the upper cutting mechanism and the lower cutting mechanism, so that a cutting seam with a certain angle is formed under the combined action of feeding at the constant speed and cutting at the constant speed, and the cutting of the bevel edge web plate is completed.
The invention can be directly applied to the production line of the wave web plate H-shaped steel, does not need to separately cut the bevel edge of the web plate, and improves the production efficiency of the bevel edge wave web plate H-shaped steel. The invention realizes the cutting of the bevel edge by adopting the relative relation of the feeding speed and the cutting speed, can be used for cutting steel plates with different angles and different thicknesses, has stronger universality, and reduces the occupied area of the invention because the conveying device and the cutting device are integrated in the same area.
Meanwhile, the cutting device is arranged in the center, so that two bevel edge webs can be cut at the same time, the waste of materials is reduced, the production cost of the bevel edge webs is reduced, and the effect of achieving twice the result with half the effort is achieved.
Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be implemented by or using the prior art, and will not be described herein again; the above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the present invention, and the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that changes, modifications, additions or substitutions within the spirit and scope of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and shall also fall within the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a hypotenuse antinode H shaped steel cutting device which characterized in that: including the conveyer of the at uniform velocity feeding of drive steel sheet to and along the steel sheet surface and the cutting device of the at uniform velocity cutting of perpendicular to steel sheet feeding direction, set for steel sheet input speed to be y, steel sheet cutting speed is x, the steel sheet hypotenuse is k with the contained angle of feeding direction, then y, x, k three satisfy following relation:
y = tan k · x when 0 ° < k < 90 °;
when k =0 °, x =0, y = arbitrary speed;
when k =90 °, y =0, x = arbitrary speed.
2. The bevel-wave web H-section steel cutting apparatus according to claim 1, wherein: conveyer include support (1), last conveying roller (2) and lower conveying roller (3) of coupling on support (1) to and conveying roller (2) and lower conveying roller (3) reverse drive arrangement (4) of rotating at the uniform velocity on the drive, the middle part of going up conveying roller (2) and lower conveying roller (3) all is equipped with the cavity, cutting device is located the cavity.
3. The bevel-wave web H-section steel cutting apparatus according to claim 2, wherein: the cutting device comprises an upper cutting mechanism and a lower cutting mechanism, wherein the upper cutting mechanism and the lower cutting mechanism respectively comprise a fixedly arranged bracket (5), a ball screw mechanism (6) connected between the brackets (5) in a shaft way, a fixed block (7) fixedly connected onto a sliding block of the ball screw mechanism (6), and a worm gear mechanism (8) connected onto the fixed block (7) in a shaft way and close to the end of a steel plate, a polished rod is fixedly connected between the brackets (5) and penetrates through the corresponding fixed block (7), one end of a worm wheel of the worm gear mechanism (8) is connected with the fixed block (7) in a shaft way, the other end of the worm wheel of the worm gear mechanism (8) is fixedly connected with cutting wheels (9) corresponding to the steel plate, the edges of the two cutting wheels (9) are arranged in a staggered way, and a worm of the worm wheel mechanism (8;
the device also comprises a second driving device which drives a lead screw of the ball screw mechanism (6) to rotate at a constant speed.
4. The apparatus for cutting a hypotenuse web H-beam according to claim 3, wherein: the second driving device comprises a driven chain wheel (10) and a driving chain wheel (11) which are fixedly connected with the end part of a screw rod of the driving ball screw mechanism (6), and a rhombic frame (12) which is hinged from head to tail, wherein one group of opposite angles of the rhombic frame (12) are hinged with the driven chain wheel (10) in a one-to-one correspondence mode, and the other group of opposite angles are hinged with the driving chain wheel (11) in a one-to-one correspondence mode.
5. The apparatus for cutting a hypotenuse web H-beam according to claim 3, wherein: the worm of the worm gear mechanism (8) is coaxially provided with an inner hexagonal blind hole, a hand crank (13) extending out of the support (1) is inserted in the blind hole, and an angle dial is arranged on the hand crank (13).
6. The apparatus for cutting a hypotenuse web H-beam according to claim 3, wherein: the automatic cutting device is characterized in that a lifting mechanism which slides up and down along the support (1) is arranged on the support (1), the lifting mechanism comprises a lifter (14) fixedly connected with the support (1) and a lifting frame (15) fixedly connected with the lifting end of the lifter (14), and the upper conveying roller (2) and the upper cutting mechanism are arranged on the lifting frame (15).
7. The bevel-wave web H-section steel cutting apparatus according to claim 2, wherein: the feeding end of the support (1) is provided with a feeding auxiliary device, and the discharging end is provided with a discharging auxiliary device.
8. The bevel-wave web H-section steel cutting apparatus according to claim 7, wherein: the feeding auxiliary device comprises a feeding bearing roller (16) which is coupled on the support (1) and is flush with the lower conveying roller (3), a feeding bearing plate (17) which is fixedly connected to the side surface of the support (1), and feeding guide wheels (18) which are vertically coupled to the two sides of the feeding bearing plate (17).
9. The bevel-wave web H-section steel cutting apparatus according to claim 1, wherein: the auxiliary discharging device comprises a discharging bearing roller (19) which is coupled to the support (1) and is flush with the lower conveying roller (3), a discharging bearing plate (20) which is fixedly connected to the side surface of the support (1), and discharging guide wheels (21) which are vertically coupled to the two sides of the discharging bearing plate (20).
10. The method for using the bevel-wave web H-shaped steel cutting device is characterized by comprising the following steps of:
A. a worm of the worm gear mechanism (8) is rotated, the worm drives a worm wheel to rotate, and the worm wheel drives a cutting wheel (9) to rotate, so that the cutting wheels (9) of the upper cutting mechanism and the lower cutting mechanism are adjusted to be at a consistent angle k;
B. setting the feeding speed y of the steel plate, and adjusting the rotating speed of the upper conveying roller (2) and the lower conveying roller (3) according to the feeding speed y;
C. knowing the angle k and the feeding speed y, solving the cutting speed x according to the relation satisfied by the angle y, the angle x and the angle k, wherein the value of tan k is obtained according to the angle tangent value table, so that the feeding speed of the ball screw mechanism (6) is adjusted according to the cutting speed x;
D. stretching the steel plate processed by the leveler and the cross cutting machine into the conveying device, but not butting the steel plate with the conveying device;
E. starting a first driving device, wherein the first driving device drives the upper conveying roller (2) and the lower conveying roller (3) to rotate reversely, and the upper conveying roller (2) and the lower conveying roller (3) have a process of accelerating to a constant speed;
F. starting a second driving device, driving a lead screw of the ball screw mechanism (6) to rotate by the second driving device, limiting the position of the fixed block (7) by the polished rod, and enabling the fixed block (7) not to rotate along with the lead screw of the ball screw mechanism (6), so that the fixed block (7) moves linearly along the lead screw of the ball screw mechanism (6), and the fixed block (7) has a process of accelerating to a uniform speed;
G. when the upper conveying roller (2) and the lower conveying roller (3) accelerate to a constant speed, and the fixed block (7) also drives the upper cutting mechanism and the lower cutting mechanism to accelerate to the constant speed, the steel plate is fed according to the feeding speed, is fed at the constant speed under the action of the upper conveying roller (2) and the lower conveying roller (3) and is cut at the constant speed under the action of the upper cutting mechanism and the lower cutting mechanism, and therefore a cutting seam with a certain angle is formed under the combined action of feeding at the constant speed and cutting at the constant speed.
Priority Applications (1)
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CN202010755154.7A CN111745205B (en) | 2020-07-31 | 2020-07-31 | Bevel-wave web H-shaped steel cutting device and using method thereof |
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CN202010755154.7A CN111745205B (en) | 2020-07-31 | 2020-07-31 | Bevel-wave web H-shaped steel cutting device and using method thereof |
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CN111745205A true CN111745205A (en) | 2020-10-09 |
CN111745205B CN111745205B (en) | 2023-01-31 |
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CN202010755154.7A Active CN111745205B (en) | 2020-07-31 | 2020-07-31 | Bevel-wave web H-shaped steel cutting device and using method thereof |
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CN114309762A (en) * | 2021-12-22 | 2022-04-12 | 安徽省华夏机床制造有限公司 | Hobbing type plate shearing machine |
TWI772223B (en) * | 2021-11-10 | 2022-07-21 | 黃裕權 | Manufacturing equipment and manufacturing method of wave H-beam |
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