CN111745085A - Wire material alignment equipment and alignment method thereof - Google Patents
Wire material alignment equipment and alignment method thereof Download PDFInfo
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- CN111745085A CN111745085A CN202010529967.4A CN202010529967A CN111745085A CN 111745085 A CN111745085 A CN 111745085A CN 202010529967 A CN202010529967 A CN 202010529967A CN 111745085 A CN111745085 A CN 111745085A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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Abstract
The invention discloses wire material collimation equipment, which comprises a working box, wherein the right side of the inner wall of the working box is fixedly connected with an adjusting motor box, the right side of the inner wall of the adjusting motor box is fixedly connected with an adjusting motor through a motor base, the left end of an output shaft of the adjusting motor is fixedly connected with a threaded rod through a coupler, the surface of the threaded rod is in threaded connection with a threaded block, the bottom of the threaded block is fixedly connected with a guide block, and the bottom of the guide block is in sliding connection with the bottom of the inner wall of the working box. This silk material collimation equipment and alignment method thereof for the rotation that the device can pass through the regulation motor to drive the alignment box and roll extrusion silk material from a left side to the right side, drive the aligning device through the motor and carry out the alignment to the silk material, further improvement the effect of silk material alignment, and because reduced staff's manual operation, stability and reliability when improving the silk material by the alignment.
Description
Technical Field
The invention relates to the technical field of wire straightening, in particular to wire straightening equipment and a straightening method thereof.
Background
The steel wire is one of four major varieties of steel plate, pipe, mould and wire, and is a reprocessed product made by cold drawing hot rolled wire rod. The plating treatment is to plate a layer of metal or alloy on the surface of the non-smooth steel wire requiring plating, one of the purposes is to make the steel wire corrosion-resistant to improve the service life, such as galvanization (see steel wire hot galvanizing, steel wire electrogalvanizing), aluminizing, zinc-aluminum alloy plating, etc.; the second purpose is to provide steel wires with certain special properties, such as the production of tire steel wires and steel cord steel wires, in order to ensure good bonding between the steel wires and rubber, the former needs to be plated with copper, brass (steel wire plated brass) or bronze, and the latter needs to be plated with brass. In the arrangement of the process flow when the plated steel wire is produced, some steel wires are plated and then drawn, namely the plating process is arranged before the drawing of the finished product; some steel wires are drawn and plated, that is, the steel wires are plated after being drawn into finished products.
The steel wire need straighten the crooked shape of lapping for subsequent use before formal use, and during the silk material alignment, often only the staff is manual straightens both ends, and not only the effect of straightening is as far as possible, often can't reach the production requirement to manual operation of straightening can't straighten the silk material long distance, complex operation, the amount of labour is great, difficult operation.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides wire material aligning equipment and an aligning method thereof, which solve the problems that when traditional coiled wire material is aligned, workers often only straighten two ends manually, the straightening effect is not satisfactory and the production requirements can not be met, and the wire material cannot be straightened for a long distance by manual straightening operation, the operation is complex, the labor capacity is large and the operation is difficult.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a wire material alignment device comprises a working box, wherein an adjusting motor box is fixedly connected to the right side of the inner wall of the working box, an adjusting motor is fixedly connected to the right side of the inner wall of the adjusting motor box through a motor base, a threaded rod is fixedly connected to the left end of an output shaft of the adjusting motor through a coupler, a threaded block is connected to the surface of the threaded rod in a threaded manner, a guide block is fixedly connected to the bottom of the threaded block, the bottom of the guide block is in sliding connection with the bottom of the inner wall of the working box, a vertical plate is fixedly connected to the top of the threaded block, the top of the vertical plate penetrates through the working box and extends to the top of the working box, an alignment box is fixedly connected to the top of the vertical plate, movable plates are fixedly connected to two sides of the inner wall of the alignment box, an integral plate is slidably connected to, the surface of the rolling wheel is provided with an object groove, the other side of the integral plate is fixedly connected with a return spring and an adjusting plate, one end of the return spring is fixedly connected with one side of the inner wall of the straightening box, one side of the adjusting plate penetrates through the straightening box and extends to the outside of the straightening box, and the top of the working box is fixedly connected with a top frame.
Preferably, the left side fixedly connected with locating plate of top frame inner wall bottom, the bottom fixedly connected with centre gripping frame of locating plate, the surface of centre gripping frame is run through there is the lead screw.
Preferably, one end of the screw rod is fixedly connected with a screw head, and the other end of the screw rod is fixedly connected with a clamping plate.
Preferably, the bottom of the inner wall of the top frame is slidably connected with a movable block, the bottom of the movable block is fixedly connected with an auxiliary box, and one side of the inner wall of the auxiliary box is fixedly connected with an elastic sheet.
Preferably, the right side of the top of the working box is fixedly connected with a material groove block.
Preferably, the bottom of the material groove block is provided with a rolling groove, and the inner surface of the rolling groove is connected with a rolling wheel in a rolling manner.
The invention also discloses a straightening method of the wire material collimating device, which comprises the following steps:
step 1: equipment detection and wire material placement: performing functional detection on equipment, marking the equipment qualified for detection, placing coiled wires at the top of the material groove block, and matching wire rotating shafts with grooves at the top of the material groove block;
step 2: wire drawing operation: when the wires are taken out, the bottom of the coiled wires is in sliding connection with the surface of the rolling wheel, the rolling wheel is in rolling connection with the inner surface of the rolling groove, one end of the taken-out wires passes through the elastic sheet, the rolling wheel and the clamping plate, the screw head is rotated, and the screw rod drives the clamping plate to move towards the middle of the clamping frame until the clamping plate clamps the wires;
and step 3: straightening wires: when one end of a wire passes through the rolling wheel, the adjusting plates on two sides of the straightening box are pulled to two sides, the integral plate is driven to extrude the return spring, the rolling wheel moves towards two sides, one end of the wire needs to penetrate through the object slot, after the adjusting plates are loosened, the return spring returns to clamp the wire tightly, then an adjusting motor in the adjusting motor box is started, the threaded block, the straightening box and the guide block are driven to move rightwards simultaneously through rotation of the threaded rod, and when the straightening box moves, the rolling wheel rolls and straightens on the surface of the wire;
and 4, step 4: checking wires: taking out the wires from the clamping frame, the auxiliary box and the straightening box, checking the wires, and resetting the movable block and the related devices;
and 5: transferring finished wire materials: and placing the straightened wires in a transport box to move to a proper position.
Preferably, in the step 5, the box is filled with a large amount of buffer material during the transportation of the filament.
(III) advantageous effects
The invention provides wire material collimation equipment and a wire material collimation method. Compared with the prior art, the method has the following beneficial effects:
(1) the wire material collimating equipment and the straightening method thereof are characterized in that an adjusting motor box is fixedly connected to the right side of the inner wall of a working box, an adjusting motor is fixedly connected to the right side of the inner wall of the adjusting motor box through a motor base, a threaded rod is fixedly connected to the left end of an output shaft of the adjusting motor through a coupler, a threaded block is connected to the surface of the threaded rod through threads, a guide block is fixedly connected to the bottom of the threaded block, the bottom of the guide block is in sliding connection with the bottom of the inner wall of the working box, a vertical plate is fixedly connected to the top of the threaded block, the top of the vertical plate penetrates through the working box and extends to the top of the working box, a straightening box is fixedly connected to the top of the vertical plate, one end of a wire material penetrates through an auxiliary box and a clamping frame and then is fixed, the wire material can be preliminarily fixed and straightened, and the, the device is enabled to rotate through the adjusting motor, so that the straightening box is driven to roll from left to right to extrude the wire material, the straightening device is driven to straighten the wire material through the motor, the wire material straightening effect is further improved, and the stability and the reliability of the wire material when being straightened are improved due to the fact that manual operation of workers is reduced.
(2) The wire material alignment equipment and the alignment method thereof are characterized in that both sides of the inner wall of the alignment box are fixedly connected with movable plates, one side of the surface of each movable plate is connected with an integral plate in a sliding way, one side of each integral plate is fixedly connected with a rolling wheel, the surface of each rolling wheel is provided with an object groove, the other side of each integral plate is fixedly connected with a return spring and an adjusting plate, through the combined arrangement of the straightening box, the moving plate, the integral plate, the rolling wheel, the object groove, the return spring and the adjusting plate, when the device is moved and straightened, the rolling wheel can be pushed by the return spring to clamp the wires all the time, and the wire materials are straightened when the rolling wheel rolls, the whole structure of the device is simple and easy to maintain, and make things convenient for the staff later stage to overhaul, through the thing groove of seting up on the wheel surface that rolls for the silk material can be by the stable clamp tightly, avoids the silk material that the wheel that rolls and lead to when rolling to drop.
(3) The wire material alignment equipment and the alignment method thereof are characterized in that a clamping frame is fixedly connected to the bottom of a positioning plate, a screw rod penetrates through the surface of the clamping frame, one end of the screw rod is fixedly connected with a screw head, the other end of the screw rod is fixedly connected with a clamping plate, a movable block is slidably connected to the bottom of the inner wall of a top frame, an auxiliary box is fixedly connected to the bottom of the movable block, one side of the inner wall of the auxiliary box is fixedly connected with an elastic sheet, a material groove block is fixedly connected to the right side of the top of a working box, a rolling groove is formed in the bottom of the material groove block, a rolling wheel is connected to the inner surface of the rolling groove in a rolling manner, through the combined arrangement of the clamping frame, the screw rod, the screw head and the clamping plate, one end of a wire material in a device can be stably clamped and fixed, the stability of the, through the combination of the rolling groove and the rolling wheel, the wire can smoothly rotate when being pulled, and the reliability of the device in operation is improved.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is an enlarged view of a portion of the structure of FIG. 1 at A according to the present invention;
FIG. 3 is a cross-sectional view of the alignment box construction of the present invention;
FIG. 4 is a cross-sectional view of the rolling wheel construction of the present invention;
FIG. 5 is a cross-sectional view of a clamping frame structure according to the present invention;
fig. 6 is a sectional view of the structure of the auxiliary box of the present invention.
In the figure, 1, a work box; 2. adjusting a motor box; 3. adjusting the motor; 4. a threaded rod; 5. a thread block; 6. a guide block; 7. a vertical plate; 8. a straightening box; 9. moving the plate; 10. an integral plate; 11. a rolling wheel; 12. an object groove; 13. a return spring; 14. an adjusting plate; 15. a top frame; 16. positioning a plate; 17. a clamping frame; 18. a screw shaft; 19. a screw head; 20. a clamping plate; 21. a movable block; 22. an auxiliary box; 23. an elastic sheet; 24. a material groove block; 25. a rolling groove; 26. a rolling wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention provides a technical solution: the utility model provides a silk material collimation equipment, including the work box 1, the right side fixedly connected with of work box 1 inner wall adjusts motor case 2, the right side of adjusting motor case 2 inner wall is through motor cabinet fixedly connected with adjusting motor 3, the left end of adjusting motor 3 output shaft passes through shaft coupling fixedly connected with threaded rod 4, the surface threaded connection of threaded rod 4 has screw thread piece 5, the bottom fixedly connected with guide block 6 of screw thread piece 5, the bottom of guide block 6 and the bottom sliding connection of work box 1 inner wall, the top fixedly connected with vertical board 7 of screw thread piece 5, the top of vertical board 7 runs through work box 1 and extends to the top of work box 1, pass supplementary box 22 and centre gripping frame 17 with the one end of silk material and then be fixed, can tentatively fix and straighten the silk material, through adjusting motor case 2, adjusting motor 3, threaded rod 4, screw thread piece 5, guide block 6, The combined arrangement of the vertical plate 7 and the straightening box 8 enables the device to drive the straightening box 8 to roll and extrude wires from left to right by adjusting the rotation of the motor 3, the straightening device is driven by the motor to straighten the wires, the effect of straightening the wires is further improved, and the stability and reliability of the wires when being straightened are improved because the manual operation of workers is reduced, the straightening box 8 is fixedly connected to the top of the vertical plate 7, the straightening wheel 11 can be pushed by the reset spring 13 to clamp the wires all the time when the device is moved and straightened through the combined arrangement of the straightening box 8, the movable plate 9, the integral plate 10, the rolling wheel 11, the object groove 12, the reset spring 13 and the adjusting plate 14, and the rolling wheel 11 is pushed to straighten the wires when rolling, so that the integral structure of the device is simple and easy to maintain, and the later maintenance of the workers is facilitated, the wire can be stably clamped through the object groove 12 formed on the surface of the rolling wheel 11, the wire falling caused by the rolling wheel 11 when rolling is avoided, the moving plates 9 are fixedly connected to the two sides of the inner wall of the straightening box 8, one end of the wire in the device can be stably clamped and fixed through the combined arrangement of the clamping frame 17, the screw rod 18, the screw head 19 and the clamping plate 20, the stability of the device during operation is improved, the wire can be smoothly pushed from left to right through the elastic clamping of the elastic sheet 23, the auxiliary box 22 can be ensured to be smoothly pushed, the wire can smoothly rotate when pulled through the combined arrangement of the rolling groove 25 and the rolling wheel 26, the reliability of the device during operation is improved, the integral plate 10 is slidably connected to one side of the surface of the moving plate 9, the rolling wheel 11 is fixedly connected to one side of the integral plate 10, the object groove 12 is formed in the surface of the rolling wheel 11, the reset spring 13 and the adjusting plate 14 are fixedly, one end of reset spring 13 and one side fixed connection of alignment box 8 inner wall, alignment box 8 is run through and extends to the outside of alignment box 8 in one side of regulating plate 14, the top fixedly connected with top frame 15 of work box 1, the left side fixedly connected with locating plate 16 of top frame 15 inner wall bottom, the bottom fixedly connected with centre gripping frame 17 of locating plate 16, screw rod 18 has been run through on the surface of centre gripping frame 17, the one end fixedly connected with screw head 19 of screw rod 18, the other end fixedly connected with grip block 20 of screw rod 18, the bottom sliding connection of top frame 15 inner wall has movable block 21, the supplementary box 22 of bottom fixedly connected with of movable block 21, one side fixedly connected with flexure strip 23 of supplementary box 22 inner wall, the right side fixedly connected with material groove block 24 at work box 1 top, roll groove 25 has been seted up to the bottom of material groove block 24, the internal surface roll connection of roll groove 25 has rolling wheel 26.
The invention also discloses a straightening method of the wire material collimating device, which comprises the following steps:
step 1: equipment detection and wire material placement: performing functional detection on equipment, marking the equipment qualified for detection, placing coiled wires on the top of the material groove block 24, and matching wire rotating shafts with grooves in the top of the material groove block 24;
step 2: wire drawing operation: when the wires are taken out, the bottom of the coiled wires is in sliding connection with the surface of the rolling wheel 26, the rolling wheel 26 is in rolling connection with the inner surface of the rolling groove 25, one end of the taken-out wires passes through the elastic sheet 23, the rolling wheel 11 and the clamping plate 20, the screw head 19 is rotated, and the screw rod 18 drives the clamping plate 20 to move towards the middle of the clamping frame 17 until the clamping plate 20 clamps the wires;
and step 3: straightening wires: when one end of a wire passes through the rolling wheel 11, the adjusting plates 14 on two sides of the straightening box 8 are pulled to two sides, the integral plate 10 is driven to extrude the return spring 13, the rolling wheel 11 moves towards two sides, one end of the wire needs to penetrate through the object slot 12, after the adjusting plate 14 is loosened, the return spring 13 returns to clamp the wire tightly, then the adjusting motor 3 in the adjusting motor box 2 is started, the threaded block 5, the straightening box 8 and the guide block 6 are driven to move rightwards simultaneously through the rotation of the threaded rod 4, and when the straightening box 8 moves, the rolling wheel 11 rolls and straightens the surface of the wire;
and 4, step 4: checking wires: taking out the wires from the clamping frame 17, the auxiliary box 22 and the straightening box 8, checking the wires, and resetting the movable block 21 and related devices;
and 5: transferring finished wire materials: and placing the straightened wires in a transport box to move to a proper position.
In step 5, during transferring of the wires, a large amount of buffer materials need to be filled in the box body.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a silk material collimation equipment, includes work box (1), its characterized in that: the right side of the inner wall of the working box (1) is fixedly connected with an adjusting motor box (2), the right side of the inner wall of the adjusting motor box (2) is fixedly connected with an adjusting motor (3) through a motor base, the left end of an output shaft of the adjusting motor (3) is fixedly connected with a threaded rod (4) through a coupler, the surface thread of the threaded rod (4) is connected with a threaded block (5), the bottom of the threaded block (5) is fixedly connected with a guide block (6), the bottom of the guide block (6) is in sliding connection with the bottom of the inner wall of the working box (1), the top of the threaded block (5) is fixedly connected with a vertical plate (7), the top of the vertical plate (7) penetrates through the working box (1) and extends to the top of the working box (1), the top of the vertical plate (7) is fixedly connected with an alignment box (8), and moving plates (9) are fixedly connected to the, one side sliding connection on movable plate (9) surface has whole board (10), one side fixedly connected with of whole board (10) rolls wheel (11), thing groove (12) have been seted up on the surface of rolling wheel (11), opposite side fixedly connected with reset spring (13) and regulating plate (14) of whole board (10), one end of reset spring (13) and one side fixed connection of alignment box (8) inner wall, alignment box (8) and the outside that extends to alignment box (8) are run through to one side of regulating plate (14), the top fixedly connected with top frame (15) of work box (1).
2. The wire alignment apparatus of claim 1, wherein: the left side fixedly connected with locating plate (16) of top frame (15) inner wall bottom, the bottom fixedly connected with centre gripping frame (17) of locating plate (16), screw pole (18) have been run through on the surface of centre gripping frame (17).
3. The wire alignment apparatus of claim 2, wherein: one end of the screw rod (18) is fixedly connected with a screw head (19), and the other end of the screw rod (18) is fixedly connected with a clamping plate (20).
4. The wire alignment apparatus of claim 1, wherein: the bottom sliding connection of top frame (15) inner wall has movable block (21), the supplementary box (22) of bottom fixedly connected with of movable block (21), one side fixed connection elastic sheet (23) of supplementary box (22) inner wall.
5. The wire alignment apparatus of claim 1, wherein: the right side of the top of the working box (1) is fixedly connected with a material groove block (24).
6. The wire alignment apparatus of claim 5, wherein: the bottom of the material groove block (24) is provided with a rolling groove (25), and the inner surface of the rolling groove (25) is connected with a rolling wheel (26) in a rolling way.
7. A straightening method of wire material collimation equipment is characterized in that: the method comprises the following steps:
step 1: equipment detection and wire material placement: the equipment is subjected to functional detection, the equipment qualified for detection is marked, coiled wires are placed at the top of the material groove block (24), and a wire rotating shaft is matched with a groove at the top of the material groove block (24);
step 2: wire drawing operation: when the wires are taken out, the bottom of the coiled wires is in sliding connection with the surface of the rolling wheel (26), the rolling wheel (26) is in rolling connection with the inner surface of the rolling groove (25), one end of the taken-out wires penetrates through the elastic sheet (23), the rolling wheel (11) and the clamping plate (20), the screw head (19) is rotated, and the screw rod (18) drives the clamping plate (20) to move towards the middle of the clamping frame (17) until the clamping plate (20) clamps the wires tightly;
and step 3: straightening wires: when one end of a wire passes through the rolling wheel (11), adjusting plates (14) on two sides of the straightening box (8) are pulled to two sides, an integral plate (10) is driven to extrude a return spring (13), the rolling wheel (11) moves towards two sides, one end of the wire needs to penetrate through an object slot (12), after the adjusting plates (14) are loosened, the return spring (13) restores to clamp the wire tightly, then an adjusting motor (3) in an adjusting motor box (2) is started, a threaded block (5), the straightening box (8) and a guide block (6) are driven to move rightwards simultaneously through rotation of a threaded rod (4), and when the straightening box (8) moves, the rolling wheel (11) rolls and straightens on the surface of the wire;
and 4, step 4: checking wires: taking out the wires from the clamping frame (17), the auxiliary box (22) and the straightening box (8), checking the wires, and resetting the movable block (21) and related devices;
and 5: transferring finished wire materials: and placing the straightened wires in a transport box to move to a proper position.
8. The straightening method of wire material aligning equipment according to claim 7, wherein: in the step 5, when the wires are transported, a large amount of buffer materials are required to be filled in the box body.
Priority Applications (1)
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CN202010529967.4A CN111745085A (en) | 2020-06-11 | 2020-06-11 | Wire material alignment equipment and alignment method thereof |
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CN202010529967.4A CN111745085A (en) | 2020-06-11 | 2020-06-11 | Wire material alignment equipment and alignment method thereof |
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CN202010529967.4A Pending CN111745085A (en) | 2020-06-11 | 2020-06-11 | Wire material alignment equipment and alignment method thereof |
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CN112268803A (en) * | 2020-11-04 | 2021-01-26 | 冯万芬 | High performance concrete product intensity detection device |
CN113751624A (en) * | 2021-09-22 | 2021-12-07 | 淮阴工学院 | Model making tool for industrial design |
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CN209189712U (en) * | 2018-12-13 | 2019-08-02 | 中建七局第二建筑有限公司 | A kind of construction reinforcing bar straightening apparatus |
CN110170597A (en) * | 2019-05-22 | 2019-08-27 | 张海燕 | A kind of wear-resisting straightener of steel bar meter |
CN110893448A (en) * | 2019-12-06 | 2020-03-20 | 厦门明翰电气股份有限公司 | Can improve pencil efficiency of laying wire device |
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KR20100111909A (en) * | 2009-04-08 | 2010-10-18 | 김학수 | Wire straightening apparatus for hanger machine and hanger machine adopting same |
CN202239073U (en) * | 2011-08-07 | 2012-05-30 | 袁浩 | Movable metal tube straightener |
CN208427669U (en) * | 2018-05-19 | 2019-01-25 | 中铁十局集团青岛工程有限公司 | The feeding device of bar straightener and the bar straightener of application feeding device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112268803A (en) * | 2020-11-04 | 2021-01-26 | 冯万芬 | High performance concrete product intensity detection device |
CN113751624A (en) * | 2021-09-22 | 2021-12-07 | 淮阴工学院 | Model making tool for industrial design |
CN113751624B (en) * | 2021-09-22 | 2023-10-20 | 淮阴工学院 | Model making tool for industrial design |
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Application publication date: 20201009 |