CN111740683B - Fault diagnosis method for position sensor of permanent magnet fault-tolerant motor - Google Patents
Fault diagnosis method for position sensor of permanent magnet fault-tolerant motor Download PDFInfo
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- CN111740683B CN111740683B CN202010877268.9A CN202010877268A CN111740683B CN 111740683 B CN111740683 B CN 111740683B CN 202010877268 A CN202010877268 A CN 202010877268A CN 111740683 B CN111740683 B CN 111740683B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/0003—Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
- H02P21/0007—Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control using sliding mode control
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/13—Observer control, e.g. using Luenberger observers or Kalman filters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/14—Estimation or adaptation of machine parameters, e.g. flux, current or voltage
- H02P21/18—Estimation of position or speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P25/00—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
- H02P25/16—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring
- H02P25/22—Multiple windings; Windings for more than three phases
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- H02P29/028—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the motor continuing operation despite the fault condition, e.g. eliminating, compensating for or remedying the fault
Abstract
The invention discloses a fault diagnosis method for a position sensor of a permanent magnet fault-tolerant motor. The method comprises the following steps: firstly, a permanent magnet fault-tolerant motor driving system is constructed, and the construction of each module and the integration of the whole driving system are completed; secondly, completing classification and induction of common faults of the position sensor of the permanent magnet fault-tolerant motor through mathematical modeling; then respectively measuring and calculating the rotor position signal value at the t momentAnd signal estimation without position algorithm(ii) a And finally, according to the fault diagnosis criterion of the position sensor of the permanent magnet fault-tolerant motor, carrying out fault diagnosis on the position sensor of the motor and judging the specific fault type. The method is simple and easy to implement, high in reliability, rapid in diagnosis process and accurate in fault result judgment, improves the operation stability of the position sensor, and enhances the robustness of the motor driving system.
Description
Technical Field
The invention relates to the technical field of fault diagnosis of permanent magnet fault-tolerant motors, in particular to a fault diagnosis method of a position sensor of a permanent magnet fault-tolerant motor.
Background
With the development of multi-electric and all-electric airplanes and hybrid and pure electric vehicles, motor driving systems meet new development opportunities and challenges, and need to have high output performance and high reliability in addition to high power density and high efficiency, which has become the key of the motor driving systems. In the 90 s of the 20 th century, the permanent magnet fault-tolerant motor and the control system thereof improve the safety and reliability of the system and are applied to the field of aviation. However, some sensor faults often occur to the driving system of the permanent magnet fault-tolerant motor, and the accuracy of the feedback quantity of each sensor is directly related to the precision of the control method and the stability of the system. In special application occasions such as automatic production, elevators, aviation, nuclear energy, dangerous chemical processing and the like, the requirements of users on indexes such as reliability, maintainability, viability and the like of driving system equipment are high, so that the fault of the driving system is diagnosed quickly and accurately, and on the basis, a corresponding fault-tolerant control strategy is adopted to improve the reliability of the system, and the fault-tolerant control method has great significance. Therefore, the research on the fault diagnosis technology is particularly important for the normal operation of the permanent magnet fault-tolerant motor driving system.
Because the position sensor mostly adopts a precise photoelectric encoder, the position sensor is easily influenced by surrounding use environments, such as humidity, dust, vibration and the like, and becomes a weak link in a control system. When the motor driving system operates in a vector control mode with a position sensor, if the position sensor fails, a closed loop system in the closed loop vector control of the motor driving system is damaged, so that the closed loop system is opened, equipment is damaged to different degrees, and even casualties and other accidents occur.
The existing fault diagnosis technology is mostly aimed at the fault of a motor winding, and the fault diagnosis method is different for different types of sensors. However, the fault diagnosis method for the sensor can be roughly divided into a hardware method and a software method, the hardware fault diagnosis method for the position sensor is generally effective and feasible in a small number of partial position sensor faults, however, if a large number of position sensors of the same electric equipment have faults, the hardware detection method has a series of low diagnosis speed, large resource consumption and the like, which means that the motor runs for more time in a fault state, and the loss and the risk of the system are increased. Meanwhile, the defects of more sensors, more electrical equipment requirements and the like exist, and the problems that the design of a driving system is complex, the diagnosis method is lack of intellectualization, the fault type cannot be judged and the like are caused inevitably.
In summary, it is necessary to provide a position sensor fault diagnosis method which is simple and easy to implement, rapid in processing, accurate in judgment, and strong in reliability, and is suitable for a permanent magnet fault-tolerant motor.
Disclosure of Invention
The invention aims to provide a position sensor fault diagnosis method which is simple and easy to implement, rapid in processing, accurate in judgment and strong in reliability and is suitable for a permanent magnet fault-tolerant motor, so that the fault of the position sensor of the permanent magnet fault-tolerant motor can be effectively detected and judged.
The technical solution for realizing the purpose of the invention is as follows: a fault diagnosis method for a position sensor of a permanent magnet fault-tolerant motor comprises the following steps:
step 1, constructing a permanent magnet fault-tolerant motor driving system, and completing construction of each module and integration of the whole driving system; the permanent magnet fault-tolerant motor driving system comprises a double-winding permanent magnet fault-tolerant motor, two inverters, two speed PI controllers, two current PI controllers, a position sensor, an algorithm module based on a sliding-mode observer and a position sensor fault diagnosis module, wherein the double-winding permanent magnet fault-tolerant motor comprises a twelve-slot stator and a ten-pole surface-mounted permanent magnet rotor, the twelve-slot stator comprises two sets of independent and symmetrically-arranged armature windings wound by three-phase centralized separated teeth, and the two inverters are two sets of three-phase full-bridge driving circuits and respectively drive the two sets of armature windings;
step 2, performing mathematical modeling on three fault states of a position sensor disconnection fault, a jamming fault and an offset fault of a permanent magnet fault-tolerant motor driving system, wherein the specific mathematical model is as follows:
wherein the content of the first and second substances,is the time at which the fault 0 occurs,in order to be the time for the trouble shooting,is the position signal detection value of the sensor at the current time t,for a position signal estimate based on sliding mode observation, i.e. the correct position signal reference,indicating the position signal value when the broken wire deadlocking fault occurs,Ca fixed offset representing the position signal at the time of the offset fault;
step 3, detecting the rotor position signal value at the time t through a position sensor(ii) a Meanwhile, the estimated value of the position signal is measured and calculated through a position-free algorithm based on a sliding-mode observer;
Step 4, diagnosing whether the position sensor has faults in a mathematical model according to the fault diagnosis criterion of the position sensor of the permanent magnet fault-tolerant motor by using the rotor position signal and the rotating speed signal of the motor; and then the specific type of the fault is judged by combining the classification of the fault in the established mathematical model.
Further, the method for determining the fault type according to the fault diagnosis criterion of the position sensor in step 4 specifically includes the following steps:
based on fault-tolerant permanent magnet motord-qShaft voltageu d1、u d2、u q1、u q2,d-qShaft currenti d1、i d2、i q1、i q2Obtaining an estimate of the rotor position by a sliding mode observer、And an estimate of the rotational speed、Position to be estimated、Position detected by sensorMaking a difference, and estimating the rotation speed、Speed of rotation detected by sensorMaking difference, and respectively making the obtained residual error and threshold value of position and rotating speedAndcomparing, thereby performing fault diagnosis of the position sensor;
wherein the residual error of the rotation speedFor diagnosing stuck-at faults: when the position sensor is stuck, the rotating speed detected by the sensor can fall to 0, the detected rotating speed is still the running rotating speed of the motor, and the rotating speed residual error can exceed the rotating speed threshold valueAnd setting a high level for the fault diagnosis mark, and judging that the position sensor is in a stuck fault, wherein the specific fault-tolerant motor stuck fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
position residualFor diagnosing offset faults: when the position sensor has an offset fault, a constant offset is generated between the detected position and the actual position, and the position estimated by the observer can still follow the actual position, so that the position difference exceeds the position threshold valueAnd setting a high level for the fault diagnosis mark, and judging the offset fault of the position sensor, wherein the specific fault-tolerant motor offset fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
when in useWhen the position sensor is in an offset fault, the position sensor is in an offset fault;
absolute value of position signalFor diagnosing a disconnection fault: when the position sensor has a disconnection fault, the detected position signal value is constantly equal to 0 within a certain time, the fault diagnosis mark is set to be at a high level, and the disconnection fault of the position sensor is judged, wherein the specific disconnection fault diagnosis criterion of the fault-tolerant motor is as follows:
when in useThe position sensor has a disconnection fault, whereint m Andt n t is a time threshold value for diagnosing the disconnection fault at any two moments during the running period of the motor.
Compared with the prior art, the invention has the beneficial effects that:
(1) the position sensor fault diagnosis method based on the mathematical model of the permanent magnet fault-tolerant motor has the advantages of high reliability and strong practicability.
(2) Compared with the fault diagnosis of a plurality of position sensors by adopting a large amount of hardware, the method is simpler and more stable in system design, has high robustness, and greatly reduces the system cost.
(3) The method is simple and easy to implement, has short diagnosis time, can effectively detect the fault and judge the fault type in the position sensor of the permanent magnet fault-tolerant motor, and is favorable for quick and accurate maintenance after the fault.
(4) The fault detection method can quickly detect the fault of the position sensor of the permanent magnet fault-tolerant motor, reduce the running time of the fault state of the system, reduce the damage to the motor and lay a foundation for the implementation of a fault-tolerant control strategy.
Drawings
Fig. 1 is a schematic block diagram of a fault diagnosis method of a permanent magnet fault-tolerant motor position sensor according to the present invention.
Fig. 2 is a schematic diagram of a fault type decision criterion of a permanent magnet fault-tolerant motor position sensor.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, a method for diagnosing a fault of a position sensor of a fault-tolerant permanent magnet motor includes the following steps:
step 1, constructing a permanent magnet fault-tolerant motor driving system, and completing construction of each module and integration of the whole driving system; the permanent magnet fault-tolerant motor driving system comprises a double-winding permanent magnet fault-tolerant motor, two inverters, two speed PI controllers, two current PI controllers, a position sensor, an algorithm module based on a sliding-mode observer and a position sensor fault diagnosis module, wherein the double-winding permanent magnet fault-tolerant motor comprises a twelve-slot stator and a ten-pole surface-mounted permanent magnet rotor, the twelve-slot stator comprises two sets of independent and symmetrically-arranged armature windings wound by three-phase centralized separated teeth, and the two inverters are two sets of three-phase full-bridge driving circuits and respectively drive the two sets of armature windings;
step 2, performing mathematical modeling on three fault states of a position sensor disconnection fault, a jamming fault and an offset fault of a permanent magnet fault-tolerant motor driving system, wherein the specific mathematical model is as follows:
wherein the content of the first and second substances,is the time at which the fault 0 occurs,in order to be the time for the trouble shooting,is the position signal detection value of the sensor at the current time t,for a position signal estimate based on sliding mode observation, i.e. the correct position signal reference,indicating the position signal value when the broken wire deadlocking fault occurs,Ca fixed offset representing the position signal at the time of the offset fault;
step 3, detecting the rotor position signal value at the time t through a position sensor(ii) a Meanwhile, the estimated value of the position signal is measured and calculated through a position-free algorithm based on a sliding-mode observer;
Step 4, diagnosing whether the position sensor has faults in a mathematical model according to the fault diagnosis criterion of the position sensor of the permanent magnet fault-tolerant motor by using the rotor position signal and the rotating speed signal of the motor; and then the specific type of the fault is judged by combining the classification of the fault in the established mathematical model.
Further, the method for determining the fault type according to the fault diagnosis criterion of the position sensor in step 4 specifically includes the following steps:
as shown in fig. 2, in two sets of windings of fault-tolerant permanent magnet machined-qShaft voltageu d1、u d2、u q1、u q2,d-qShaft currenti d1、i d2、i q1、i q2Obtaining an estimate of the rotor position by a sliding mode observer、And an estimate of the rotational speed、Position to be estimated、Position detected by sensorMaking a difference, and estimating the rotation speed、Speed of rotation detected by sensorMaking difference, and respectively making the obtained residual error and threshold value of position and rotating speedAndcomparing, thereby performing fault diagnosis of the position sensor;
wherein the residual error of the rotation speedFor diagnosing stuck-at faults: when the position sensor is stuck, the rotating speed detected by the sensor can fall to 0, the detected rotating speed is still the running rotating speed of the motor, and the rotating speed residual error can exceed the rotating speed threshold valueAnd setting a high level for the fault diagnosis mark, and judging that the position sensor is in a stuck fault, wherein the specific fault-tolerant motor stuck fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
position residualFor diagnosing offset faults: when the position sensor has an offset fault, a constant offset is generated between the detected position and the actual position, and the position estimated by the observer can still follow the actual position, so that the position difference exceeds the position threshold valueAnd setting a high level for the fault diagnosis mark, and judging the offset fault of the position sensor, wherein the specific fault-tolerant motor offset fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
when in useWhen the position sensor is in an offset fault, the position sensor is in an offset fault;
absolute value of position signalFor diagnosing a disconnection fault: when the position sensor has a disconnection fault, the detected position signal value is constantly equal to 0 within a certain time, the fault diagnosis mark is set to be at a high level, and the disconnection fault of the position sensor is judged, wherein the specific disconnection fault diagnosis criterion of the fault-tolerant motor is as follows:
when in useThe position sensor has a disconnection fault, whereint m Andt n t is a time threshold value for diagnosing the disconnection fault at any two moments during the running period of the motor.
The position sensor fault diagnosis method based on the mathematical model of the permanent magnet fault-tolerant motor has the advantages of high reliability and strong practicability; compared with the fault diagnosis of a plurality of position sensors by adopting a large amount of hardware, the method is simpler and more stable in system design, has high robustness, and greatly reduces the system cost.
The method is simple and easy to implement, has short diagnosis time, can effectively detect the fault and judge the fault type in the position sensor of the permanent magnet fault-tolerant motor, and is favorable for quick and accurate maintenance after the fault. In addition, the fault detection method can quickly detect the fault of the position sensor of the permanent magnet fault-tolerant motor, reduce the running time of the fault state of the system, reduce the damage to the motor and lay a foundation for the implementation of a fault-tolerant control strategy.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (1)
1. A fault diagnosis method for a position sensor of a permanent magnet fault-tolerant motor is characterized by comprising the following steps:
step 1, constructing a permanent magnet fault-tolerant motor driving system, and completing construction of each module and integration of the whole driving system; the permanent magnet fault-tolerant motor driving system comprises a double-winding permanent magnet fault-tolerant motor, two inverters, two speed PI controllers, two current PI controllers, a position sensor, an algorithm module based on a sliding-mode observer and a position sensor fault diagnosis module, wherein the double-winding permanent magnet fault-tolerant motor comprises a twelve-slot stator and a ten-pole surface-mounted permanent magnet rotor, the twelve-slot stator comprises two sets of independent and symmetrically-arranged armature windings wound by three-phase centralized separated teeth, and the two inverters are two sets of three-phase full-bridge driving circuits and respectively drive the two sets of armature windings;
step 2, performing mathematical modeling on three fault states of a position sensor disconnection fault, a jamming fault and an offset fault of a permanent magnet fault-tolerant motor driving system, wherein the specific mathematical model is as follows:
wherein, t0To be the time at which the fault occurred,t1for the time of troubleshooting, y is the position signal detection value of the current time t of the sensor, yrThe position signal estimation value is based on a sliding mode observation method, namely a correct position signal reference value, alpha represents a position signal value when a broken wire and clamping failure occurs, and C represents a fixed offset of a position signal when an offset failure occurs;
step 3, detecting a rotor position signal value y at the time t through a position sensor; meanwhile, an estimated value y of the position signal is measured and calculated through a position-free algorithm based on a sliding-mode observerr;
Step 4, diagnosing whether the position sensor has faults in a mathematical model according to the fault diagnosis criterion of the position sensor of the permanent magnet fault-tolerant motor by using the rotor position signal and the rotating speed signal of the motor; then, the specific type of the fault is judged by combining the classification of the fault in the established mathematical model;
the method for judging the fault type according to the fault diagnosis criterion of the position sensor in the step 4 specifically comprises the following steps:
according to d-q axis voltage u in two sets of windings of the permanent magnet fault-tolerant motord1、ud2、uq1、uq2D-q axis current id1、id2、iq1、iq2Obtaining an estimate of the rotor position by a sliding mode observerAnd an estimate of the rotational speedPosition to be estimatedWith the position theta detected by the sensoreMaking a difference, and estimating the rotation speedWith the speed omega detected by the sensoreMaking difference, and respectively making the obtained residual error and threshold value of position and rotating speedεθAnd εωComparing, thereby performing fault diagnosis of the position sensor;
wherein the residual error of the rotation speedFor diagnosing stuck-at faults: when the position sensor is stuck, the rotating speed detected by the sensor falls to 0, the detected rotating speed is still the running rotating speed of the motor, and the rotating speed residual error exceeds the rotating speed threshold epsilonωAnd setting a high level for the fault diagnosis mark, and judging that the position sensor is in a stuck fault, wherein the specific fault-tolerant motor stuck fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
position residualFor diagnosing offset faults: when the position sensor has an offset fault, a constant offset is produced between the detected position and the actual position, while the position estimated by the observer can still follow the actual position, whereby the position difference exceeds a position threshold epsilonθFault diagnosis flag set to high levelAnd judging the offset fault of the position sensor, wherein the specific fault-tolerant motor offset fault diagnosis criterion is as follows:
when in useWhen the position sensor normally operates, the observed value of the first set of windings has errors;
when in useWhen the position sensor normally operates, the observed value of the second set of winding has errors;
when in useWhen the position sensor is in an offset fault, the position sensor is in an offset fault;
absolute value of position signal | θeL is used to diagnose a disconnection fault: when the position sensor has a disconnection fault, the detected position signal value is constantly equal to 0 within a certain time, the fault diagnosis mark is set to be at a high level, and the disconnection fault of the position sensor is judged, wherein the specific disconnection fault diagnosis criterion of the fault-tolerant motor is as follows:
when t ism≤t<tnPeriod, | θe0, and | tn-tmIf | ≧ T, the position sensor has a disconnection fault, where TmAnd tnT is a time threshold value for diagnosing the disconnection fault at any two moments during the running period of the motor.
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