CN111736501A - A kind of gas intrusion monitoring and exhaust device for cooling water system of power plant and method thereof - Google Patents
A kind of gas intrusion monitoring and exhaust device for cooling water system of power plant and method thereof Download PDFInfo
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- CN111736501A CN111736501A CN202010448234.8A CN202010448234A CN111736501A CN 111736501 A CN111736501 A CN 111736501A CN 202010448234 A CN202010448234 A CN 202010448234A CN 111736501 A CN111736501 A CN 111736501A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
- G05B19/0425—Safety, monitoring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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Abstract
本发明公开的一种发电厂冷却水系统气体侵入监测排气装置及排气方法,包括气体监测室,气体监测室底端通过上法兰连接集气室,气体监测室顶端依次连接有电动阀和排气管,气体监测室还与控制器相电连接;本发明所述一种发电厂冷却水系统气体侵入监测排气装置,通过设置集气室能有效收集气体,有助于顺利排除气体;通过设置磁铁、干簧管和控制器,保证随时监测浮球位置,从而明确运行过程中是否有气体进入;通过电动阀和控制器的设置,保证能远程操作电动阀的开合,使系统顺利排气;本发明的排气方法,操作简单,解决了有效监测及自动排出冷却水系统侵入气体排出的问题,有很好的实用价值。
The invention discloses a gas intrusion monitoring and exhausting device and an exhausting method for a cooling water system of a power plant, comprising a gas monitoring chamber, the bottom end of the gas monitoring chamber is connected to a gas collecting chamber through an upper flange, and the top of the gas monitoring chamber is sequentially connected with an electric valve and the exhaust pipe, and the gas monitoring chamber is also electrically connected with the controller; the gas intrusion monitoring and exhaust device for the cooling water system of the power plant according to the present invention can effectively collect the gas by setting the gas collecting chamber, which is helpful for the smooth removal of the gas ;By setting magnets, reed switches and controllers, the position of the float ball can be monitored at any time, so as to determine whether there is gas entering during operation; through the settings of the electric valve and the controller, it is ensured that the opening and closing of the electric valve can be remotely operated, so that the system can be opened and closed. Smooth exhaust; the exhaust method of the present invention has simple operation, solves the problem of effective monitoring and automatic discharge of invading gas from the cooling water system, and has good practical value.
Description
技术领域technical field
本发明属于发电厂冷却水系统领域,具体涉及一种发电厂冷却水系统气体侵入监测排气装置,本发明还涉及一种发电厂冷却水系统气体侵入监测排气方法。The invention belongs to the field of cooling water systems of power plants, in particular to a gas intrusion monitoring and exhaust device for cooling water systems of power plants, and also relates to a gas intrusion monitoring and exhaust method for cooling water systems of power plants.
背景技术Background technique
在发电领域,火力发电厂冷却水有两种:闭式冷却水和开式冷却水。In the field of power generation, there are two types of cooling water in thermal power plants: closed cooling water and open cooling water.
火力发电厂依赖闭式冷却水冷却锅炉、汽轮机及发电机的辅助设备。闭式冷却水同时连通机、炉、电三大系统,其故障对整体系统设备运行有着极其不利的影响,严重时造成停机;考虑经济性,部门发电厂会采用开式冷却水冷却部分锅炉、汽轮机及发电机的辅助设备。Thermal power plants rely on closed-circuit cooling water to cool auxiliary equipment for boilers, steam turbines and generators. The closed cooling water is connected to the three major systems of machine, furnace and electricity at the same time, and its failure has an extremely adverse impact on the operation of the overall system equipment, and may cause downtime in severe cases; considering the economy, some power plants will use open cooling water to cool some boilers, Auxiliary equipment for steam turbines and generators.
空气压缩机(简称空压机)是发电厂重要辅助设备,大功率空压机一般通过冷却水冷却。空气压缩过程中水分液化,在其他杂质作用下不断腐蚀空压机冷却器内壁,可能会蚀穿冷却器内壁,导致高压气体侵入冷却水系统的情况发生。Air compressors (referred to as air compressors) are important auxiliary equipment in power plants. High-power air compressors are generally cooled by cooling water. In the process of air compression, the water liquefies, and under the action of other impurities, the inner wall of the air compressor cooler is continuously corroded, which may erode through the inner wall of the cooler, resulting in the intrusion of high-pressure gas into the cooling water system.
冷却水系统侵入一定量的气体时,会引起冷却水压力波动,影响各辅机冷却器工作,形成运行风险。截止至目前,国内已发生过多次空气压缩机冷却器漏水故障,引起气体侵入冷却水系统。气体造成了压力波动,且积聚在冷却水系统的局部高位,如发电机氢气冷却器外部水管中,形成气塞,严重影响了氢气冷却器的正常运行。When the cooling water system invades a certain amount of gas, it will cause the cooling water pressure to fluctuate, which will affect the work of each auxiliary cooler and cause operational risks. Up to now, there have been many water leakage faults in the air compressor cooler in China, causing gas to invade the cooling water system. The gas causes pressure fluctuations and accumulates in the local high position of the cooling water system, such as in the external water pipe of the hydrogen cooler of the generator, forming a gas plug, which seriously affects the normal operation of the hydrogen cooler.
冷却水气体侵入问题一旦发生,其故障点查找耗时较长,现场工作人员需检查多个设备方能确定;有火力发电厂出现过故障点、但还未确定故障点,机组却已经跳闸的状况。Once the cooling water gas intrusion problem occurs, it will take a long time to find the fault point, and the on-site staff need to check multiple devices to determine it; some thermal power plants have experienced fault points, but the fault point has not yet been determined, but the unit has tripped. situation.
发明内容SUMMARY OF THE INVENTION
本发明的第一个目的是提供一种发电厂冷却水系统气体侵入监测排气装置,解决了现有设备无法将冷却水系统的侵入气体排出的问题。The first object of the present invention is to provide an exhaust device for monitoring the gas intrusion of the cooling water system of a power plant, which solves the problem that the existing equipment cannot discharge the invading gas from the cooling water system.
本发明的第二个目的是提供一种发电厂冷却水系统气体侵入监测排气方法。The second object of the present invention is to provide a method for monitoring the exhaust gas intrusion of gas in the cooling water system of a power plant.
本发明所采用的第一个技术方案是,一种发电厂冷却水系统气体侵入监测排气装置,包括气体监测室,气体监测室底端通过上法兰连接集气室,气体监测室顶端依次连接有电动阀和排气管,气体监测室还与控制器相电连接。The first technical solution adopted by the present invention is that a gas intrusion monitoring and exhaust device for a cooling water system of a power plant includes a gas monitoring chamber, the bottom end of the gas monitoring chamber is connected to the gas collecting chamber through an upper flange, and the top of the gas monitoring chamber is sequentially An electric valve and an exhaust pipe are connected, and the gas monitoring chamber is also electrically connected with the controller.
本发明的特征还在于,The present invention is also characterized in that,
气体监测室包括相互连接的圆台状上壳体和倒钟状下壳体;The gas monitoring chamber includes a circular frustum-shaped upper casing and an inverted bell-shaped lower casing;
上壳体中心设置有柱状内通道,内通道内壁设置有能竖直方向相对运动的磁铁,沿上壳体径向还设置有干簧管a和干簧管b,干簧管a、干簧管b、电动阀均与控制器相电连接;The center of the upper shell is provided with a cylindrical inner channel, and the inner wall of the inner channel is provided with a magnet that can move relative to the vertical direction, and along the radial direction of the upper shell are also provided with reed switches a and b, reed switches a, reed switches Both the pipe b and the electric valve are electrically connected to the controller;
内通道底端还设置有透气固定件;The bottom end of the inner channel is also provided with a ventilation fixing piece;
下壳体内设置有竖直状连杆,连杆一端连接浮球,连杆另一端固接磁铁。A vertical connecting rod is arranged in the lower casing, one end of the connecting rod is connected with the floating ball, and the other end of the connecting rod is fixedly connected with the magnet.
干簧管a和干簧管b分别位于上壳体的上下两端。The reed switch a and the reed switch b are respectively located at the upper and lower ends of the upper casing.
上壳体和下壳体接触处还设置有密封圈。A sealing ring is also arranged at the contact between the upper casing and the lower casing.
控制器包括单片机,单片机分别与隔离光耦a和隔离光耦b相电连接,隔离光耦a与干簧管a相电连接,隔离光耦b与干簧管b相电连接;The controller includes a single-chip microcomputer, the single-chip microcomputer is electrically connected with the isolation optocoupler a and the isolation optocoupler b, the isolation optocoupler a is electrically connected with the reed switch a, and the isolation optocoupler b is electrically connected with the reed switch b;
单片机还依次与功率放大模块和电动阀相电连接;The single-chip microcomputer is also electrically connected with the power amplifying module and the electric valve in sequence;
单片机还依次与EEPROM模块、按键与显示模块和485通讯模块相电连接,485通讯模块与DCS系统相电连接。The single-chip microcomputer is also electrically connected with the EEPROM module, the key and display module and the 485 communication module in sequence, and the 485 communication module is electrically connected with the DCS system.
单片机型号为STM32F407;The microcontroller model is STM32F407;
隔离光耦a和隔离光耦b均采用型号为TLP521的隔离光耦芯片;Both the isolated optocoupler a and the isolated optocoupler b use the isolated optocoupler chip model TLP521;
功率放大模块具体包括型号为JQX-62F-2Z的继电器。The power amplifying module specifically includes a relay whose model is JQX-62F-2Z.
EEPROM模块采用EEPROM芯片,EEPROM芯片型号为AT25256;The EEPROM module adopts EEPROM chip, and the EEPROM chip model is AT25256;
按键与显示模块包括LCD控制芯片,LCD控制芯片型号为ILI9320;The key and display module includes an LCD control chip, and the LCD control chip model is ILI9320;
485通讯模块包括型号为ADM3485E的485通讯芯片。The 485 communication module includes the 485 communication chip whose model is ADM3485E.
本发明所采用的第二个技术方案是,一种发电厂冷却水系统气体侵入监测排气方法,包括以下步骤:The second technical solution adopted by the present invention is a method for monitoring and exhausting gas intrusion in a cooling water system of a power plant, comprising the following steps:
步骤1,冷却水系统投入运行前,初始化气体侵入监测排气装置
开启电动阀,积存在气体侵入监测排气装置内部的气体通过透气固定件由内通道、排气管排出,浮球在冷却水浮力作用下,上浮并与密封圈接触,此时连杆带动磁铁靠近干簧管a并使干簧管a吸合,干簧管a吸合动作信息通过隔离光耦a进入单片机,干簧管a动作信息被存储至EEPROM模块内,同时干簧管a动作信息通过485通讯模块传输至DCS系统,此时,关闭电动阀;Open the electric valve, the gas accumulated in the gas intrusion monitoring exhaust device is discharged from the inner channel and the exhaust pipe through the ventilating fixture, and the floating ball floats up and contacts the sealing ring under the action of the buoyancy of the cooling water. At this time, the connecting rod drives the magnet Approach the reed switch a and make the reed switch a pull in, the reed switch a pull-in action information enters the microcontroller through the isolation optocoupler a, the reed switch a action information is stored in the EEPROM module, and the reed switch a action information It is transmitted to the DCS system through the 485 communication module. At this time, the electric valve is closed;
步骤2,初始化结束后,冷却水系统投入运行Step 2: After initialization, the cooling water system is put into operation
当进入集气室的冷却水中无气体时,气体侵入监测排气装置内部充满液体,此时电动阀关闭,浮球浮起并处于下壳体内部顶端,且与密封圈紧密接触,此时连杆带动磁铁靠近干簧管a并使干簧管a长时间吸合,干簧管a吸合状态信息通过隔离光耦a进入单片机,干簧管a状态信息被存储至EEPROM模块内,同时干簧管a状态信息定期通过485通讯模块传输至DCS系统;When there is no gas in the cooling water entering the gas collection chamber, the gas intrusion monitoring exhaust device is filled with liquid. At this time, the electric valve is closed, the floating ball floats and is at the top of the lower shell, and is in close contact with the sealing ring. The rod drives the magnet close to the reed switch a and makes the reed switch a pull in for a long time. The reed switch a pull-in state information enters the microcontroller through the isolation optocoupler a, and the state information of the reed switch a is stored in the EEPROM module. The status information of the reed pipe a is regularly transmitted to the DCS system through the 485 communication module;
进入集气室的冷却水中携带有气体时,气体通过透气固定件进入内通道,随着气体逐渐增多,压迫浮球向下运动,磁铁在浮球、连杆的作用下也向下运动,当磁铁靠近干簧管b并使干簧管b吸合时,干簧管b动作信息通过隔离光耦b进入单片机,干簧管b动作信息存储至EEPROM模块内,此时,干簧管b动作信息通过485通讯模块传输至DCS系统,反馈给运行人员,同时,单片机通过功率放大模块控制电动阀打开,气体排出同时浮球、连杆及磁铁逐渐随液面上升,当排气结束后干簧管a吸合,干簧管a吸合动作信息通过隔离光耦a进入单片机,干簧管a动作信息被存储至EEPROM模块内,同时干簧管a动作信息通过485通讯模块传输至DCS系统,单片机通过功率放大模块控制电动阀关闭,装置恢复至无气体侵入的状态。When there is gas in the cooling water entering the gas collection chamber, the gas enters the inner channel through the ventilating fixture. As the gas gradually increases, the floating ball is forced to move downward, and the magnet also moves downward under the action of the floating ball and the connecting rod. When the magnet is close to the reed switch b and the reed switch b is pulled in, the action information of the reed switch b enters the microcontroller through the isolation optocoupler b, and the action information of the reed switch b is stored in the EEPROM module. At this time, the reed switch b moves The information is transmitted to the DCS system through the 485 communication module, and fed back to the operator. At the same time, the single-chip microcomputer controls the electric valve to open through the power amplification module, and the gas is discharged. At the same time, the float, connecting rod and magnet gradually rise with the liquid level. Reed switch a is pulled in, and the reed switch a’s action information enters the microcontroller through the isolation optocoupler a, the reed switch a action information is stored in the EEPROM module, and the reed switch a action information is transmitted to the DCS system through the 485 communication module. The single-chip microcomputer controls the electric valve to close through the power amplification module, and the device returns to the state of no gas intrusion.
本发明的有益效果是:本发明所述一种发电厂冷却水系统气体侵入监测排气装置,通过设置集气室能有效收集气体,有助于顺利排除气体;通过设置磁铁、干簧管和控制器,保证随时监测浮球位置,从而明确运行过程中是否有气体进入;通过电动阀和控制器的设置,保证能远程操作电动阀的开合,使系统顺利排气;本发明的排气方法,操作简单,解决了有效监测及自动排出冷却水系统侵入气体排出的问题,有很好的实用价值。The beneficial effects of the invention are as follows: the gas intrusion monitoring and exhaust device of the cooling water system of the power plant according to the present invention can effectively collect the gas by setting the gas collecting chamber, which is helpful for the smooth removal of the gas; by setting the magnet, the reed switch and the The controller ensures that the position of the floating ball can be monitored at any time, so as to determine whether there is gas entering during the operation; the setting of the electric valve and the controller ensures that the opening and closing of the electric valve can be remotely operated, so that the system can be exhausted smoothly; the exhaust of the present invention The method is simple to operate, solves the problems of effective monitoring and automatic discharge of invading gas from the cooling water system, and has good practical value.
附图说明Description of drawings
图1是本发明一种发电厂冷却水系统气体侵入监测排气装置的结构示意图;1 is a schematic structural diagram of a gas intrusion monitoring exhaust device for a cooling water system of a power plant according to the present invention;
图2是本发明一种发电厂冷却水系统气体侵入监测排气装置中控制器的结构示意图;2 is a schematic structural diagram of a controller in a power plant cooling water system gas intrusion monitoring exhaust device of the present invention;
图3是本发明一种发电厂冷却水系统气体侵入监测排气装置的使用状态图。FIG. 3 is a state diagram of a use state of a gas intrusion monitoring exhaust device in a cooling water system of a power plant according to the present invention.
图中,1.集气室,1-1.侧法兰,1-2.上法兰,2.气体监测室,2-1.上壳体,2-2.下壳体,2-3.浮球,2-4.连杆,2-5.磁铁,2-6.密封圈,2-7.透气固定件,2-8.干簧管a,2-9.干簧管b,2-10.内通道,3.电动阀,4.控制器,5.排气管,6.EEPROM模块,7.单片机,8.隔离光耦a,9.隔离光耦b,10.485通讯模块,11.DCS系统,12.按键与显示模块,13.功率放大模块;In the figure, 1. Gas collection chamber, 1-1. Side flange, 1-2. Upper flange, 2. Gas monitoring chamber, 2-1. Upper shell, 2-2. Lower shell, 2-3 .Float, 2-4. Connecting rod, 2-5. Magnet, 2-6. Sealing ring, 2-7. Breathable fixing piece, 2-8. Reed switch a, 2-9. Reed switch b, 2-10. Inner channel, 3. Electric valve, 4. Controller, 5. Exhaust pipe, 6. EEPROM module, 7. Microcontroller, 8. Isolated optocoupler a, 9. Isolated optocoupler b, 10.485 communication module, 11. DCS system, 12. Button and display module, 13. Power amplifier module;
011-冷却水泵一、012-冷却水泵二、021-冷却水冷却器一、022-冷却水冷却器二、031-空压机冷却器一、032-空压机冷却器二、0311-空压机冷却器一进水阀、0312-空压机冷却一出水阀、0321-空压机冷却器二进水阀、0322-空压机冷却器二出水阀、041-发电厂冷却水系统气体侵入监测排气装置一、042-发电厂冷却水系统气体侵入监测排气装置二、051-发电机氢冷器一、052-发电机氢冷器二。011-cooling water pump one, 012-cooling water pump two, 021-cooling water cooler one, 022-cooling water cooler two, 031-air compressor cooler one, 032-air compressor cooler two, 0311-air compressor Air inlet valve of machine cooler, 0312-air compressor cooling water outlet valve, 0321-air compressor cooler second water inlet valve, 0322-air compressor cooler second water outlet valve, 041-gas intrusion of power plant cooling water system Monitoring
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
本发明一种发电厂冷却水系统气体侵入监测排气装置,如图1所示,包括气体监测室2,气体监测室2底端通过上法兰1-2连接集气室1,气体监测室2顶端依次连接有电动阀3和排气管5,气体监测室2还与控制器4相电连接。控制器4用于接收气体监测室2中干簧管a2-8、干簧管b2-8吸合信号,控制电动阀3开关,发出气体侵入报警。A gas intrusion monitoring and exhaust device for a cooling water system of a power plant of the present invention, as shown in FIG. 1, includes a gas monitoring chamber 2, the bottom end of the gas monitoring chamber 2 is connected to the
电动阀3采用带信号反馈电动球阀。
集气室1两端均通过侧法兰1-1与外部水管相连接;集气室1内部水平方向横截面随水流方向逐渐变大,保证气体容易进入气体监测室2。Both ends of the
气体监测室2包括相互连接的圆台状上壳体2-1和倒钟状下壳体2-2;The gas monitoring chamber 2 includes a circular frustum-shaped upper casing 2-1 and an inverted bell-shaped lower casing 2-2;
上壳体2-1中心设置有柱状内通道2-10,内通道2-10内壁设置有能竖直方向相对运动的磁铁2-5,沿上壳体2-1径向还设置有干簧管a2-8和干簧管b2-9,干簧管a2-8、干簧管b2-9、电动阀3均与控制器4相电连接;The center of the upper casing 2-1 is provided with a cylindrical inner channel 2-10, the inner wall of the inner channel 2-10 is provided with a magnet 2-5 that can move relative to the vertical direction, and a dry spring is also arranged along the radial direction of the upper casing 2-1 Tube a2-8 and reed switch b2-9, reed switch a2-8, reed switch b2-9 and
内通道2-10底端还设置有透气固定件2-7;The bottom end of the inner channel 2-10 is also provided with a ventilation fixing member 2-7;
下壳体2-2内设置有竖直状连杆2-4,连杆2-4一端连接浮球2-3,连杆2-4另一端穿过透气固定件2-7固接磁铁2-5。The lower casing 2-2 is provided with a vertical connecting rod 2-4, one end of the connecting rod 2-4 is connected to the floating ball 2-3, and the other end of the connecting rod 2-4 is connected to the magnet 2 through the ventilation fixing member 2-7 -5.
干簧管a2-8和干簧管b2-9分别位于上壳体2-1的上下两端,干簧管a2-8、干簧管b2-8分别与磁铁2-5吸合,表示气体监测室2中气体的位置,发出气体侵入报警。The reed switch a2-8 and the reed switch b2-9 are located at the upper and lower ends of the upper casing 2-1 respectively. The reed switch a2-8 and the reed switch b2-8 are respectively attracted to the magnet 2-5, indicating that the gas Monitor the position of the gas in chamber 2 and issue a gas intrusion alarm.
上壳体2-1和下壳体2-2接触处还设置有密封圈2-6,保证气体监测室2内密封不漏气。A sealing ring 2-6 is also provided at the contact point between the upper casing 2-1 and the lower casing 2-2, so as to ensure that the gas monitoring chamber 2 is sealed and airtight.
如图2所示,控制器4包括单片机7,单片机7分别与隔离光耦a8和隔离光耦b9相电连接,隔离光耦a8与干簧管a2-8相电连接,隔离光耦b9与干簧管b2-9相电连接;As shown in FIG. 2 , the controller 4 includes a single-chip microcomputer 7. The single-chip microcomputer 7 is electrically connected to the isolation optocoupler a8 and the isolation optocoupler b9 respectively, the isolation optocoupler a8 is electrically connected to the reed switches a2-8, and the isolation optocoupler b9 is electrically connected to Reed switch b2-9 phase electrical connection;
单片机7还依次与功率放大模块13和电动阀3相电连接;The single chip 7 is also electrically connected to the
单片机7还依次与EEPROM模块6、按键与显示模块12和485通讯模块10相电连接,485通讯模块10与DCS系统11相电连接。The single chip 7 is also electrically connected to the
单片机7型号为STM32F407;隔离光耦a8和隔离光耦b9均采用型号为TLP521的隔离光耦芯片;功率放大模块13具体包括型号为JQX-62F-2Z的继电器。The type of the single-chip microcomputer 7 is STM32F407; the isolation optocoupler a8 and the isolation optocoupler b9 both use the isolation optocoupler chip of the type TLP521; the
EEPROM模块6采用EEPROM芯片,EEPROM芯片型号为AT25256;按键与显示模块12包括LCD控制芯片,LCD控制芯片型号为ILI9320;485通讯模块10包括型号为ADM3485E的485通讯芯片。The
干簧管a2-8、干簧管b2-9用于感知装置内部液位。磁铁2-5靠近干簧管a2-8、干簧管b2-9时会使其吸合。干簧管a2-8吸合表明液体已达到最高位置,说明装置内部无气体;干簧管b2-9吸合表明液体已达到最低位置,说明装置内部气体集满。Reed switch a2-8 and reed switch b2-9 are used to sense the liquid level inside the device. When the magnet 2-5 is close to the reed switch a2-8 and the reed switch b2-9, it will attract it. The pull-in of reed switch a2-8 indicates that the liquid has reached the highest position, indicating that there is no gas inside the device; the pull-in of reed switch b2-9 indicates that the liquid has reached the lowest position, indicating that the gas inside the device is full.
隔离光耦用于在电隔离的前提下将干簧管信合信号发送至单片机。干簧管a2-8的吸合状态信息通过隔离光耦a8发送至单片机7,干簧管b2-9的吸合状态信息通过隔离光耦b9发送至单片机7。The isolation optocoupler is used to send the reed switch signal to the microcontroller under the premise of electrical isolation. The pull-in state information of the reed switches a2-8 is sent to the microcontroller 7 through the isolation optocoupler a8, and the pull-in state information of the reed switches b2-9 is sent to the microcontroller 7 through the isolation optocoupler b9.
485通讯模块10用于单片机7与DCS系统11的通讯。The 485
功率放大模块13用于将单片机7发出的小功率电动阀3控制信号放大,以控制电动阀3开关。The
按键与显示模块12为人机接口,用于就地状态显示与参数设置。The button and
按键与显示模块12用于装置的状态就地显示与设定。The button and
EEPROM芯片6用于储存人工设置的参数及干簧管a2-8、干簧管b2-9的动作历史等信息。The
单片机7用于将干簧管a2-8、干簧管b2-9动作信息通过485通讯模块10发送至DCS系统11,并控制电动阀3开关,从而实现冷却水系统内气体的监测与排出。The single chip microcomputer 7 is used to send the action information of the reed switch a2-8 and the reed switch b2-9 to the
本发明一种发电厂冷却水系统气体侵入监测排气方法:The present invention is a method for monitoring and exhausting gas intrusion in a cooling water system of a power plant:
步骤1,冷却水系统投入运行前,初始化气体侵入监测排气装置
开启电动阀3,积存在气体侵入监测排气装置内部的气体通过透气固定件2-7由内通道2-10、排气管5排出,浮球2-3在冷却水浮力作用下,上浮并与密封圈2-6接触,此时连杆2-4带动磁铁2-5靠近干簧管a2-8并使干簧管a2-8吸合,干簧管a2-8吸合动作信息通过隔离光耦a8进入单片机7,干簧管a2-8动作信息被存储至EEPROM模块6内,同时干簧管a2-8动作信息通过485通讯模块10传输至DCS系统11,此时,关闭电动阀3;Open the
步骤2,初始化结束后,冷却水系统投入运行Step 2: After initialization, the cooling water system is put into operation
当进入集气室1的冷却水中无气体时,气体侵入监测排气装置内部充满液体,此时电动阀3关闭,浮球2-3浮起并处于下壳体2-2内部顶端,且与密封圈2-6紧密接触,此时连杆2-4带动磁铁2-5靠近干簧管a2-8并使干簧管a2-8长时间吸合,干簧管a2-8吸合状态信息通过隔离光耦a8进入单片机7,干簧管a2-8状态信息被存储至EEPROM模块6内,同时干簧管a2-8状态信息定期通过485通讯模块10传输至DCS系统11;When there is no gas in the cooling water entering the
进入集气室1的冷却水中携带有气体时,气体通过透气固定件2-7进入内通道2-10,随着气体逐渐增多,压迫浮球2-3向下运动,磁铁2-5在浮球2-3、连杆2-4的作用下也向下运动,当磁铁2-5靠近干簧管b2-9并使干簧管b2-9吸合时,干簧管b2-9动作信息通过隔离光耦b9进入单片机7,干簧管b2-9动作信息存储至EEPROM模块6内,此时,干簧管b2-9动作信息通过485通讯模块10传输至DCS系统11,反馈给运行人员,同时,单片机7通过功率放大模块13控制电动阀3打开,气体排出同时浮球2-3、连杆2-4及磁铁2-5逐渐随液面上升,当排气结束后干簧管a2-8吸合,干簧管a2-8吸合动作信息通过隔离光耦a8进入单片机7,干簧管a2-8动作信息被存储至EEPROM模块6内,同时干簧管a2-8动作信息通过485通讯模块10传输至DCS系统11,单片机7通过功率放大模块13控制电动阀3关闭,装置恢复至无气体侵入的状态。When the cooling water entering the
当冷却水系统有大量气体持续侵入并被集气室1收集后,浮球2-3随着侵入气体上下波动,干簧管a2-8、干簧管b2-9吸合状态频繁改变;为防止剧烈的气体侵入对本发明装置造成不利影响,在EEPROM模块6内设置有电动阀3开启最短时间TONMIN和电动阀电动阀关闭最低时间TOFFMIN,可以通过按键与显示模块12或DCS系统设置。When a large amount of gas in the cooling water system continuously invades and is collected by the
当电动阀3开启后直至时间达到TONMIN内,无论干簧管a2-8、干簧管b2-9信号状态,电动阀3被强制开启。When the
当电动阀3关闭后直至时间达到TOFFMIN内,无论干簧管a2-8、干簧管b2-9信号状态,电动阀3被强制关闭。When the
实施例Example
如图3所示,冷却水在冷却水泵一011、冷却水泵二012的带动下,经过冷却水冷却器一021、冷却水冷却器二022冷却后输送给各冷却器,具体包括空压机冷却器一031、空压机冷却器二032、发电机氢冷器一051及发电机氢冷器二052等;各冷却器回水再次进入冷却水泵一011、冷却水泵二012。As shown in Figure 3, the cooling water is driven by the cooling
发电厂冷却水系统气体侵入监测排气装置一041、发电厂冷却水系统气体侵入监测排气装置二042分别安装于空压机冷却器一031、空压机冷却器二032出水侧。空压机冷却器一进水阀0311安装于空压机冷却器一031进水侧,空压机冷却一出水阀0312安装于空压机冷却器一031出水侧,空压机冷却器二进水阀0321安装于空压机冷却器二032进水侧,空压机冷却器二出水阀0322安装于空压机冷却器二032出水侧。The gas intrusion monitoring and
当空压机冷却器一031或空压机冷却器二032故障导致气体侵入冷却水系统时,气体从故障空压机冷却器出水侧进入冷却水系统,并随着水循环进入冷却水系统的局部高位,如发电机氢冷器一051及发电机氢冷器二052。而发电厂冷却水系统气体侵入监测排气装置一041或发电厂冷却水系统气体侵入监测排气装置二042监测到气体侵入后,将气体侵入信号发送至DCS并排气。当工作人员将故障空压机冷却器进水阀、出水阀关闭后故障彻底排除,冷却水系统气体侵入停止。When the
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