CN111735303A - Burning monitoring system of petroleum coke calcining furnace - Google Patents
Burning monitoring system of petroleum coke calcining furnace Download PDFInfo
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- CN111735303A CN111735303A CN202010560288.3A CN202010560288A CN111735303A CN 111735303 A CN111735303 A CN 111735303A CN 202010560288 A CN202010560288 A CN 202010560288A CN 111735303 A CN111735303 A CN 111735303A
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/20—Graphite
- C01B32/205—Preparation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/02—Observation or illuminating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/04—Arrangements of indicators or alarms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/02—Observation or illuminating devices
- F27D2021/026—Observation or illuminating devices using a video installation
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Inorganic Chemistry (AREA)
- Coke Industry (AREA)
Abstract
A petroleum coke calciner combustion monitoring system comprises: a control system and a monitoring device; the control system is used for acquiring the signal of the monitoring device and sending an action instruction to the monitoring device; the monitoring device is used for acquiring a real-time image of the fire observation window of the petroleum coke calcining furnace and comprises an automatic traveling platform which can travel along the outer wall of the petroleum coke calcining furnace and is provided with monitoring equipment, and a trigger device which is arranged at the corresponding position of the fire observation window of the petroleum coke calcining furnace and is used for detecting whether the automatic traveling platform reaches the monitoring position or not; when the trigger device sends a signal for detecting the automatic walking platform to the control system, the control system sends an instruction to the automatic walking platform and controls the monitoring equipment to shoot an image of the fire observation window, and the automatic walking platform continues to walk after the real-time image of the fire observation window is returned to the control system; when the automatic walking platform reaches two ends of the petroleum coke calcining furnace, the control system controls the automatic walking platform to reversely walk until the automatic walking platform reaches the other end, and the steps are executed in a circulating mode.
Description
Technical Field
The invention relates to the technical field of petroleum coke calcination monitoring, in particular to a combustion monitoring system of a petroleum coke calciner.
Background
Petroleum coke is a black or dark gray hard solid petroleum product with metallic luster and porosity, and is a carbon substance formed by granular, columnar or needle-shaped crystals of tiny graphite. The petroleum coke component is hydrocarbon containing carbon 90-97 wt% and hydrogen 1.5-8 wt%, and also contains nitrogen, chlorine, sulfur and heavy metal compounds. Petroleum coke is a byproduct produced when raw oil of a delayed coking device is cracked at high temperature to produce light oil. The petroleum coke yield is about 25-30% of the raw oil. Its low-level heat productivity is about 1.5-2 times of coal, ash content is not greater than 0.5%, volatile component is about 11%, and its quality is close to that of anthracite. In the case of a graphite electrode for steel making or an anode paste (melting electrode) for aluminum or magnesium making, green coke must be calcined to meet the requirements for petroleum coke (green coke). The calcining temperature is generally about 1300 ℃, so that petroleum coke volatile components are removed as much as possible. Therefore, the hydrogen content of petroleum coke remanufacturing products can be reduced, the graphitization degree of the petroleum coke is improved, the high-temperature strength and the heat resistance of the graphite electrode are improved, and the conductivity of the graphite electrode is improved. The calcined coke is mainly used for producing graphite electrodes, carbon paste products, diamond dust, food-grade phosphorus industry, metallurgical industry, calcium carbide and the like, wherein the graphite electrodes are most widely applied.
The calcining of petroleum coke by a pot calciner is a processing technology which is commonly used at home and abroad. The indirect heating of the carbon material is realized in a fixed charging bucket, so that the carbon material is heated to complete the calcination process. The pot calciner is one of the furnace types widely used in the carbon industry. During calcination, the raw materials are added into the tank through the top feeding device, and are gradually heated by flame paths positioned at two sides of the charging tank in the process of moving from top to bottom. The heat generated by the combustion of the fuel in the flue is indirectly transferred to the feedstock through the walls of the flue. When the temperature of the raw materials reaches 350-600 ℃, a large amount of volatile components in the raw materials are released. The volatile components are collected through the volatile component channel and sent into a flame path for combustion. The combustion of volatiles is yet another source of heat for the can calciner. After a series of physicochemical changes of the raw materials are finished at a high temperature of more than 1200-1300 ℃, the raw materials enter a water jacket from the bottom of a charging bucket for cooling, and are finally discharged out of the furnace by a discharging device. The waste flue gas after heat exchange is sent to a waste heat boiler, and the waste heat is used for producing steam, or the waste flue gas is sent to a heat exchange chamber for preheating air for fuel supply and volatile matter combustion.
A large wall of the furnace body is provided with a plurality of flame path observation holes and temperature and pressure measuring holes, so that the furnace is convenient to operate and monitor, and the large wall is built by clay refractory bricks, insulating bricks and red bricks. At present, most petroleum coke production enterprises monitor the condition in the flame path through flame path observation holes, because the petroleum coke calcining furnace is composed of a plurality of small production unit 'cans', the temperature, negative pressure, volatilization and the like in each production unit need to be monitored in production, workers observe the condition in the flame path one by one, firstly, the labor intensity of the workers is high, the workers need to go back and forth along the calcining furnace for a plurality of times every day, and secondly, the actual condition of the flame cannot be preserved through the visual observation of the workers.
Disclosure of Invention
In order to solve the existing problems, the invention provides a petroleum coke calciner combustion monitoring system which can move circularly along a track arranged beside a petroleum coke calciner and take a picture or a video at the position of each flame path observation window, a real-time observation window picture taken by monitoring equipment is compared with the flame color set by the system, and if the comparison result is inconsistent, an alarm is given, so that the labor intensity of flame path observation workers is greatly reduced, and the flame observation condition can be traced.
The purpose of the invention is realized by the following technical scheme.
A petroleum coke calciner combustion monitoring system comprises: a control system and a monitoring device;
the control system is used for acquiring a signal of the monitoring device and sending an action instruction to the monitoring device;
the monitoring device is used for acquiring a real-time image of the fire observation window of the petroleum coke calcining furnace and comprises an automatic traveling platform which can travel along the outer wall of the petroleum coke calcining furnace and is provided with monitoring equipment, and a triggering device which is arranged at the corresponding position of the fire observation window of the petroleum coke calcining furnace and is used for detecting whether the automatic traveling platform reaches the monitoring position; when the trigger device sends a signal for detecting the automatic walking platform to the control system, the control system sends an instruction to the automatic walking platform and controls the monitoring equipment to shoot an image of the fire observation window, and the automatic walking platform continues to walk after the real-time image of the fire observation window is returned to the control system; when the automatic walking platform reaches two ends of the petroleum coke calcining furnace, the control system controls the automatic walking platform to reversely walk until the automatic walking platform reaches the other end, and the steps are executed in a circulating mode.
The combustion monitoring system for the petroleum coke calciner is characterized in that the control system is a petroleum coke calciner PLC.
The burning monitoring system for the petroleum coke calcining furnace comprises an automatic traveling platform, a monitoring device, a mounting rack and a traveling track;
the monitoring equipment is mounted on the mounting rack;
the mounting frame moves along a walking track under the driving of the driving device;
the walking track is arranged along the outer wall of the petroleum coke calcining furnace.
According to the petroleum coke calciner combustion monitoring system, the driving device is driven by a motor, wheels matched with the walking rails are installed at the bottom of the mounting frame, and the motor drives the wheels to rotate so that the mounting frame can walk on the walking rails.
According to the petroleum coke calciner combustion monitoring system, the driving device is driven by a motor, a gear driven by the motor to rotate is installed at the bottom of the mounting frame, a rack matched with the gear is installed on the walking track, and the mounting frame is driven by the motor to walk along the walking track through the matching of the gear and the rack.
The monitoring system for the combustion of the petroleum coke calciner further comprises a control terminal, and the control terminal is connected with the control system.
According to the burning monitoring system for the petroleum coke calcining furnace, the control terminal is a PC (personal computer), a handheld device or a touch screen.
According to the petroleum coke calciner combustion monitoring system, the control terminal is provided with the alarm device, and when the image of the fire observation window shot by the monitoring equipment is inconsistent with the color set by the system, the alarm device sends a signal.
According to the petroleum coke calciner combustion monitoring system, the alarm device sends out an alarm signal through sound or images.
A control method of a petroleum coke calciner combustion monitoring system comprises the following steps:
controlling the automatic traveling platform to travel along the traveling track;
when the automatic walking platform walks to a fire observation window of the petroleum coke calcining furnace, the triggering device sends a signal to the control system, and the control system controls the monitoring equipment to shoot an image of the fire observation window and transmit the image to the control terminal;
after shooting is finished, the automatic walking platform continues to walk until the position of the trigger device of the next fire observation window is reached, meanwhile, the control terminal compares the transmitted fire observation window image with the flame color set by the system, and when the comparison result is inconsistent, the control terminal sends out an alarm signal through the alarm device.
The invention has the beneficial effects that:
1. the burning monitoring system of the petroleum coke calcining furnace can circularly move along the track arranged beside the petroleum coke calcining furnace and take a picture or make a video at the position of each flame path observation window, the real-time observation window picture taken by the monitoring equipment is compared with the flame color set by the system, and if the comparison result is inconsistent, an alarm is given out, so that the labor intensity of flame path observation workers is greatly reduced, and the flame observation condition can be traced;
2. the burning monitoring system of the petroleum coke calcining furnace can conveniently carry out remote monitoring or mobile monitoring on the condition of a flame path through the control terminal.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. In the drawings:
fig. 1 is a block diagram of a combustion monitoring system of a petroleum coke calciner according to the invention.
Fig. 2 is a flow chart of a control method of a petroleum coke calciner combustion monitoring system according to the invention.
The components represented by the reference numerals in the figures are:
1. the petroleum coke calcining furnace PLC comprises a petroleum coke calcining furnace PLC body, a control system, a monitoring device, a 3a automatic traveling platform, a 3a1 monitoring device, a 3a2 mounting frame, a 3a3 traveling track, a 3b triggering device, a 4 control terminal, a 5 alarm device.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
Referring to fig. 1, fig. 1 is a block diagram illustrating a combustion monitoring system for a petroleum coke calciner according to the present invention. As shown in the figure, the combustion monitoring system of the petroleum coke calciner comprises: a control system 2 and a monitoring device 3;
the control system 2 is configured to acquire a signal of the monitoring device 3 and send an action instruction to the monitoring device 3; in one embodiment, the control system 2 is a petroleum coke calciner PLC1, which is also used to control other functions of the petroleum coke calciner PLC 1.
A Programmable Logic Controller (PLC), which is a digital operation Controller with a microprocessor and used for automatic control, and can load control instructions into a memory at any time for storage and execution; the programmable controller consists of a CPU, an instruction and data memory, an input/output interface, a power supply, a digital-analog conversion and other functional units; early PLC had only logic control function, so it was named PLC, and later, with the development of the Computer module with simple function, it had various functions including logic control, sequential control, analog control, multi-Computer communication, etc., and its name was changed to PLC (Programmable Controller), but because its abbreviation PC conflicts with the abbreviation PC (Personal Computer), and because of the habitual reason, people often used the abbreviation of PLC, and still used the abbreviation of PLC.
The advantages of the programmable logic controller used in industry at present are that the programmable logic controller is equal to or close to the host of a compact computer, and the programmable logic controller is widely applied to various industrial control fields at present due to the advantages of expandability and reliability. Whether in a computer direct control system, a centralized distributed control system DCS or a field bus control system FCS, a great amount of various PLC controllers are always used; many manufacturers of PLC, such as Siemens, Schneider, Mitsubishi, Taida, and the like, almost all manufacturers relating to the field of industrial automation have the PLC products provided.
The monitoring device 3 is used for acquiring a real-time image of a fire observation window of the petroleum coke calcining furnace, and comprises an automatic walking platform 3a which can walk along the outer wall of the petroleum coke calcining furnace and is provided with a monitoring device 3a1, and a triggering device 3b which is arranged at the corresponding position of the fire observation window of the petroleum coke calcining furnace and is used for detecting whether the automatic walking platform 3a reaches the monitoring position; when the trigger device 3b sends a signal for detecting the automatic walking platform 3a to the control system 2, the control system 2 sends an instruction to the automatic walking platform 3a and controls the monitoring device 3a1 to shoot an image of a fire observation window, and the automatic walking platform 3a continues to walk after the real-time image of the fire observation window is sent back to the control system 2; when the automatic walking platform 3a reaches two ends of the petroleum coke calcining furnace, the control system 2 controls the automatic walking platform 3a to reversely walk until the other end is reached, and the steps are circularly executed.
The triggering device 3b is provided with a proximity switch around the traveling rail 3a3, a detection block matched with the selected proximity switch is arranged on the automatic traveling platform 3a, the proximity switch is a position switch which can be operated without mechanical direct contact with a moving part, when the sensing surface of the object proximity switch reaches the action distance, the switch can be actuated without mechanical contact and any pressure applied, thereby driving a direct current appliance or providing a control instruction for a computer (plc) device; the proximity switch is a switch type sensor (i.e. a non-contact switch), has the characteristics of a travel switch and a microswitch, has sensing performance, reliable action, stable performance, quick frequency response, long application life, strong anti-interference capability and the like, and has the characteristics of water resistance, shock resistance, corrosion resistance and the like; the product has inductance type, capacitance type, Hall type, AC type and DC type.
The proximity switch is also called a contactless proximity switch and is an ideal electronic switching value sensor; when the metal detection body approaches to the induction area of the switch, the switch can send out an electric command rapidly without contact, pressure and spark, and accurately reflect the position and the stroke of the motion mechanism, even if the metal detection body is used for general stroke control, the positioning precision, the operation frequency, the service life, the convenience of installation and adjustment and the applicability to severe environment of the metal detection body are incomparable with those of a general mechanical stroke switch; it is widely applied to the industries of machine tools, metallurgy, chemical engineering, light spinning, printing and the like; the automatic control system can be used as the links of limiting, counting, positioning control, automatic protection and the like.
The fixing mode of the proximity switch is determined according to different models, and a person skilled in the art should select a certain model of proximity switch according to the model of the proximity switch, taking the proximity switch with model number Bi5-M18-AP6X-H1141 of crook as an example, the proximity switch is fixedly installed in a hole of a proximity switch bracket through two nuts, the proximity switch bracket only provides installation support for the proximity switch, and can be in a plate shape or any other shape, the person skilled in the art can convert the proximity switch into any shape according to needs, and the proximity switch bracket is fixed near the traveling track 3a3 after the proximity switch is installed on the proximity switch bracket.
In one embodiment, the automated walking stage 3a includes a monitoring device 3a1, a mounting frame 3a2, and a walking rail 3a 3; the monitoring device 3a1 is mounted on the mounting frame 3a 2; the automatic walking board 3a further comprises a driving device, and the mounting rack 3a2 moves along the walking track 3a3 under the driving of the driving device; the walking track 3a3 is arranged along the outer wall of the petroleum coke calcining furnace; the monitoring device 3a1 is an industrial camera.
At present, two types of industrial cameras are mainly CCD and CMOS; the CMOS camera starts late, and the quality of the shot picture is not good, so the CMOS camera is mainly used for products with not very high requirements for image quality, for example, most of the cameras attached to mobile phones adopt CMOS cameras; the CCD camera is more sensitive than the CMOS camera, and can take better photos under dim illumination, so the CCD camera is more popular in industry; a ccd (charge Coupled device) is a semiconductor optical device. The device has the functions of photoelectric conversion, information storage, time delay and the like, and has high integration level and low energy consumption, so the device is widely applied to the aspects of solid image sensing, information storage, processing and the like.
Preferably, the industrial camera is a high temperature resistant industrial camera; industrial cameras are a key component in machine vision systems, and their most essential function is to convert light signals into ordered electrical signals.
In one embodiment, a petroleum coke calciner PLC1 is used as a controller of the monitoring equipment 3a1, the controller is connected with an image acquisition subsystem through an I/O port, and shooting of a CCD camera is controlled through the image acquisition subsystem; meanwhile, the petroleum coke calcining furnace PLC1 is connected with the control terminal to receive control information and system parameters and the like transmitted by the control terminal (such as an industrial personal computer).
In the running process of the system, the petroleum coke calcining furnace PLC1 is responsible for timely informing the image acquisition subsystem to start the CCD camera and snapshotting the fire observation window at the shooting position.
As a specific embodiment, the driving device is a device for driving the automatic walking platform 3a to walk by using a motor, the mounting frame 3a2 is configured as a steel structural member, the top of the mounting frame 3a2 is used for mounting the monitoring device 3a1, the mounting mode is determined according to the specific model of the selected industrial camera, and the industrial camera can be fixed by screws or by a self-contained mounting accessory in a normal condition; wheels matched with the travelling rails 3a3 are installed at the bottom of the mounting frame 3a2, and the motor drives the wheels to rotate so that the mounting frame 3a2 can travel on the travelling rails 3a 3; the walking rail 3a3 may be a rail fixedly installed on the ground, or a rail fixed in the air of a production workshop, and its function is mainly to provide walking support and walking guide for the mounting bracket 3a2, and the specific structure of the mounting bracket 3a2 is not limited to the mounting bracket 3a2, and those skilled in the art should be able to make corresponding changes to the shape and structure of the mounting bracket 3a2 according to the function of the mounting bracket 3a2, as long as it can perform the functions of installing an industrial camera, walking with the walking rail 3a3, and providing installation support for the driving device.
In another specific embodiment, the driving device is driven by a motor, a gear driven by the motor is mounted at the bottom of the mounting frame, a rack matched with the gear is mounted on the traveling rail 3a3, and the mounting frame 3a2 travels along the traveling rail 3a3 under the driving of the motor through the matching of the gear and the rack.
In one embodiment, the triggering device 3b may be interlocked with the driving device, that is, an encoder is installed at an output shaft end of the motor, a real-time accurate position of the automatic walking table 3a can be known through the encoder, a shooting point of the monitoring device 3a1 is set in the control system 2, and when a preset shooting point is reached, shooting is performed.
The burning monitoring system of the petroleum coke calcining furnace also comprises a control terminal 4, and the control terminal 4 is connected with the control system 2; specifically, the control terminal 4 is a PC, a handheld device, a touch screen, or an industrial personal computer, the control terminal 4 is connected with the control system 2 through a corresponding communication interface, the control terminal 4 can perform visual control operation, and signals acquired by the control system 2 can be displayed through the control terminal 4.
Further, the control terminal 4 is provided with an alarm device 5, when the fire observation window image shot by the monitoring equipment 3a1 is inconsistent with the color set by the system, the alarm device 5 sends out a signal; inputting the corresponding relation between the flame color and the temperature under the normal condition into the control terminal 4, which specifically comprises the following steps:
dark red color at about 600 DEG C
Deep red color at about 700 DEG C
Light red color about 800 DEG C
Orange color at-1000 deg.C
Orange color about 1200 DEG C
Orange color at about 1300 DEG C
Orange color-1350-1400 DEG C
Dazzling white-about 1500 deg.C
And meanwhile, determining the standard color labels corresponding to the temperatures, when the monitoring equipment 3a1 transmits the fire observation window image to the control terminal 4 through the control system 2, extracting the flame color in the fire observation window image by the control terminal 4 and converting the flame color into the standard color label, comparing the color labels of the flame color and the standard color label, and sending an alarm through the alarm device 5 when the color label of the flame color in the fire observation window image exceeds a set range. Preferably, the standard flame color is set to orange. When the monitoring personnel see or hear the alarm, go to corresponding observation window and look over and adjust volatile flashboard and air flashboard on the spot, look over more movably through handheld device, greatly reduced staff's intensity of labour.
The alarm device sends out an alarm signal through sound or images, and specifically, the alarm device is a red alarm lamp or a buzzer.
A control method of a petroleum coke calciner combustion monitoring system comprises the following steps:
s101, controlling the automatic walking platform 3a to walk along the walking track 3a 3;
s102, when the automatic walking platform 3a walks to a fire observation window of the petroleum coke calcining furnace, the trigger device 3b sends a signal to the control system 2, and the control system 2 controls the monitoring equipment 3a1 to shoot an image of the fire observation window and transmits the image to the control terminal 4;
s103, after the shooting is finished, the automatic walking platform 3a continues to walk until reaching the position of the trigger device 3b of the next fire observation window;
and S104, simultaneously comparing the transmitted fire observation window image with the flame color set by the system by the control terminal 4, and sending out an alarm signal by the control terminal through an alarm device when the comparison result is inconsistent.
The control system 2 numbers the trigger devices 3b, and when the trigger devices 3b run to the end positions of the head and the tail to be numbered, the control system 2 controls the automatic walking platform 3a to walk in the opposite direction of the forward direction.
Colors corresponding to all temperatures are preset in the system, and the system extracts flame colors in the fire observation window images shot by the monitoring equipment and compares the flame colors with the colors preset in the system to determine the real-time temperature of the fire observation window. Preferably, a temperature sensor can be additionally arranged in the petroleum coke calcining furnace to calibrate the measured temperature and determine the corresponding temperature corresponding to the set color of the system.
Preferably, in order to avoid the influence of different environments on the shooting quality of the monitoring device, a light source is arranged in the monitoring system, and when the monitoring device shoots the fire observation window, the light source is started, so that the difference of external environments when the fire observation window shoots is extremely small.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. A burning monitoring system of a petroleum coke calcining furnace is characterized by comprising: a control system and a monitoring device;
the control system is used for acquiring a signal of the monitoring device and sending an action instruction to the monitoring device;
the monitoring device is used for acquiring a real-time image of the fire observation window of the petroleum coke calcining furnace and comprises an automatic traveling platform which can travel along the outer wall of the petroleum coke calcining furnace and is provided with monitoring equipment, and a triggering device which is arranged at the corresponding position of the fire observation window of the petroleum coke calcining furnace and is used for detecting whether the automatic traveling platform reaches the monitoring position; when the trigger device sends a signal for detecting the automatic walking platform to the control system, the control system sends an instruction to the automatic walking platform and controls the monitoring equipment to shoot an image of the fire observation window, and the automatic walking platform continues to walk after the real-time image of the fire observation window is returned to the control system; when the automatic walking platform reaches two ends of the petroleum coke calcining furnace, the control system controls the automatic walking platform to reversely walk until the automatic walking platform reaches the other end, and the steps are executed in a circulating mode.
2. The combustion monitoring system for the petroleum coke calciner as claimed in claim 1, wherein the control system is a petroleum coke calciner PLC.
3. The combustion monitoring system for the petroleum coke calcining furnace as claimed in claim 1 or 2, characterized in that the automatic traveling platform comprises monitoring equipment, a mounting frame and a traveling track;
the monitoring equipment is mounted on the mounting rack;
the mounting frame moves along a walking track under the driving of the driving device;
the walking track is arranged along the outer wall of the petroleum coke calcining furnace.
4. The burning monitoring system for the petroleum coke calcining furnace as claimed in claim 3, wherein the driving device is driven by a motor, wheels matched with the walking rails are installed on the mounting frame, and the motor drives the wheels to rotate so that the mounting frame can walk on the walking rails.
5. The burning monitoring system for the petroleum coke calcining furnace as claimed in claim 3, wherein the driving device is driven by a motor, a gear wheel driven by the motor to rotate is mounted on the mounting frame, a rack matched with the gear wheel is mounted on the walking track, and the mounting frame is driven by the motor to walk along the walking track through the matching of the gear wheel and the rack.
6. The combustion monitoring system for the petroleum coke calciner as claimed in claim 1 or 2, characterized in that the monitoring system further comprises a control terminal, and the control terminal is connected with the control system.
7. The burning monitoring system for the petroleum coke calcining furnace as claimed in claim 6, wherein the control terminal is a PC or a handheld device or a touch screen.
8. The burning monitoring system of the petroleum coke calcining furnace as claimed in claim 7, wherein the control terminal is provided with an alarm device, and when the images of the fire observation window shot by the monitoring equipment are inconsistent with the set color of the system, the alarm device sends out a signal.
9. A control method of a petroleum coke calciner combustion monitoring system, which is the petroleum coke calciner combustion monitoring system according to any one of claims 1 to 8, and is characterized by comprising the following steps:
controlling the automatic traveling platform to travel along the traveling track;
when the automatic walking platform walks to a fire observation window of the petroleum coke calcining furnace, the triggering device sends a signal to the control system, and the control system controls the monitoring equipment to shoot an image of the fire observation window and transmit the image to the control terminal;
after shooting is finished, the automatic walking platform continues to walk until the position of the trigger device of the next fire observation window is reached, meanwhile, the control terminal compares the transmitted fire observation window image with the flame color set by the system, and when the comparison result is inconsistent, the control terminal sends out an alarm signal through the alarm device.
10. The control method of the petroleum coke calciner combustion monitoring system according to claim 9, characterized in that colors corresponding to the temperatures are preset in the system, the system extracts the flame colors in the fire observation window images shot by the monitoring equipment and compares the flame colors with the colors preset in the system to determine the real-time temperature of the fire observation window;
and calibrating the temperature measured by a temperature measuring sensor of the petroleum coke calcining furnace, and determining the corresponding temperature corresponding to the set color of the system.
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| CN202010560288.3A CN111735303A (en) | 2020-06-18 | 2020-06-18 | Burning monitoring system of petroleum coke calcining furnace |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010560288.3A CN111735303A (en) | 2020-06-18 | 2020-06-18 | Burning monitoring system of petroleum coke calcining furnace |
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| JPH08178260A (en) * | 1994-12-28 | 1996-07-12 | Hitachi Ltd | Combustion monitor for boiler |
| CN202216764U (en) * | 2011-09-07 | 2012-05-09 | 华侨大学 | Kiln temperature monitoring system |
| CN208817523U (en) * | 2018-03-30 | 2019-05-03 | 南京天承新海电力科技有限公司 | Slidingtype furnace flame monitor |
| CN111156830A (en) * | 2020-03-12 | 2020-05-15 | 河南华索科技有限公司 | Automatic temperature control system for carbon pot-type calcining furnace |
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2020
- 2020-06-18 CN CN202010560288.3A patent/CN111735303A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH08178260A (en) * | 1994-12-28 | 1996-07-12 | Hitachi Ltd | Combustion monitor for boiler |
| CN202216764U (en) * | 2011-09-07 | 2012-05-09 | 华侨大学 | Kiln temperature monitoring system |
| CN208817523U (en) * | 2018-03-30 | 2019-05-03 | 南京天承新海电力科技有限公司 | Slidingtype furnace flame monitor |
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Address after: 257000 Lijin small and medium sized enterprise Pioneer Park, Dongying City, Shandong Province Applicant after: Shandong Zhongyang New Material Technology Co.,Ltd. Address before: 257000 Lijin small and medium sized enterprise Pioneer Park, Dongying City, Shandong Province Applicant before: SHANDONG ZHONGYANG CARBON STOCK Co.,Ltd. |
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Application publication date: 20201002 |