CN111734716A - A three-chamber hydraulic cylinder test bench - Google Patents

A three-chamber hydraulic cylinder test bench Download PDF

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CN111734716A
CN111734716A CN202010671055.0A CN202010671055A CN111734716A CN 111734716 A CN111734716 A CN 111734716A CN 202010671055 A CN202010671055 A CN 202010671055A CN 111734716 A CN111734716 A CN 111734716A
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base
hydraulic cylinder
threaded holes
cylinder
guide device
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徐怀仁
高宇
梁怀南
关妙
陈浩飞
韩帅月
王少川
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Taiyuan University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for

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Abstract

本发明申请属于液压设备技术领域,具体公开了一种三腔液压缸试验台架,包括底座、立柱、横梁、导向装置、下固定座、重物、三腔液压缸,底座上面有一排T型槽,在底座的一端固定有立柱,底座上还固定有三腔液压缸的导向装置,横梁的一端与底座上的立柱铰接在一起,另一端铰接重物;立柱和横梁上各有一排螺纹孔,本发明可以通过杠杆及档位调节可以实现不同重量的加载和不同行程的液压缸进行测试;通过改变三腔液压缸与横梁的铰接位置能够实现不同重量的加载,通过横梁与立柱的铰接位置能够实现不同长度油缸的重力加载试验,能够模拟三腔液压缸、挖掘机变幅油缸等真实的工况;可以对油缸进行耐压试验、重力冲击试验、油缸缓冲性能等试验。

Figure 202010671055

The application of the present invention belongs to the technical field of hydraulic equipment, and specifically discloses a three-chamber hydraulic cylinder test bench, which includes a base, a column, a beam, a guide device, a lower fixed seat, a heavy object, and a three-chamber hydraulic cylinder. There is a row of T-shaped hydraulic cylinders on the base. A column is fixed at one end of the base, and a guide device of a three-chamber hydraulic cylinder is also fixed on the base. One end of the beam is hinged with the column on the base, and the other end is hinged with the weight; the column and the beam are each provided with a row of threaded holes. The present invention can realize the loading of different weights and hydraulic cylinders with different strokes through lever and gear adjustment; the loading of different weights can be realized by changing the hinged position of the three-chamber hydraulic cylinder and the beam, and the hinged position of the beam and the column can be It can realize the gravity loading test of oil cylinders of different lengths, and can simulate real working conditions such as three-chamber hydraulic cylinders, excavator luffing cylinders, etc.

Figure 202010671055

Description

一种三腔液压缸试验台架A three-chamber hydraulic cylinder test bench

技术领域technical field

本发明属于液压设备技术领域,具体公开一种三腔液压缸试验台架。The invention belongs to the technical field of hydraulic equipment, and specifically discloses a three-chamber hydraulic cylinder test bench.

背景技术Background technique

目前,很多机械通过液压缸来提升重物,尤其是汽车起重机、挖掘机等工程机械上普遍采用液压缸来提升重物,而提升重物的自身装置的势能在下降时就浪费了,而三腔液压缸和蓄能器结合就能够回收自身装置的重力势能,由于目前三腔液压缸应用在挖掘机和抽油机上面,所以现在三腔液压缸的试验设备相对较少,甚至没有,所以只能在挖掘机上面进行试验,该试验台可以对三腔液压缸的性能和质量进行检测,并且还可以用来模拟势能回收试验。At present, many machines use hydraulic cylinders to lift heavy objects, especially in construction machinery such as truck cranes and excavators, hydraulic cylinders are commonly used to lift heavy objects, and the potential energy of the device itself is wasted when it falls, and three The combination of the cavity hydraulic cylinder and the accumulator can recover the gravitational potential energy of its own device. Since the three-chamber hydraulic cylinder is currently used in excavators and pumping units, there are relatively few or even no test equipment for the three-chamber hydraulic cylinder. The test can only be carried out on the excavator. The test bench can test the performance and quality of the three-chamber hydraulic cylinder, and can also be used to simulate the potential energy recovery test.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明提供一种三腔液压缸试验台架,结构简单,通过杠杆及档位调节可以实现不同重量的加载和不同行程的三腔液压缸进行测试。In view of this, the present invention provides a three-chamber hydraulic cylinder test bench, which has a simple structure and can be loaded with different weights and tested by three-chamber hydraulic cylinders with different strokes through lever and gear adjustment.

一种三腔液压缸试验台架,该试验台架包括底座、立柱、横梁、导向装置、重物、三腔液压缸;A three-chamber hydraulic cylinder test bench, the test bench comprises a base, a column, a beam, a guide device, a weight, and a three-chamber hydraulic cylinder;

所述底座上面开有一排T型槽,方便立柱、导向装置、下固定座、三腔液压缸在底座上的固定,并且还可以左右和前后移动;There is a row of T-shaped grooves on the base, which is convenient for the column, the guide device, the lower fixing seat, and the three-chamber hydraulic cylinder to be fixed on the base, and can also be moved left and right and forward and backward;

所述立柱一端与底座的T型槽固定连接,立柱上面开有一排螺纹孔,可以调节横梁与立柱铰接的位置,可以实现对不同行程的三腔液压缸进行测试;One end of the column is fixedly connected with the T-shaped groove of the base, and there is a row of threaded holes on the column, which can adjust the hinged position of the beam and the column, and can test three-chamber hydraulic cylinders with different strokes;

所述横梁一端与立柱铰接,在横梁合适位置开一些螺纹孔,可以通过三腔液压缸与横梁上不同螺纹孔的铰接来实现不同重量的加载试验;One end of the beam is hinged with the upright column, and some threaded holes are opened at the appropriate position of the beam, and the loading test of different weights can be realized by the hinged connection of the three-chamber hydraulic cylinder and the different threaded holes on the beam;

所述导向装置下端通过螺栓与底座固连,导向装置通过六只特殊的螺钉对油缸进行夹紧,可为油缸提供导向作用;The lower end of the guide device is fixedly connected with the base through bolts, and the guide device clamps the oil cylinder through six special screws, which can provide a guiding function for the oil cylinder;

所述重物与横梁一端固连,由于试验条件有限,试验重物不能太重,所以在横梁开一排螺纹孔,这样通过杠杆原理就能够实现对不同重物的测试,不需要更换重物,测试方便;The heavy object is fixedly connected with one end of the beam. Due to the limited test conditions, the test weight cannot be too heavy, so a row of threaded holes is opened in the beam, so that the test of different heavy objects can be realized through the principle of leverage, and there is no need to replace the heavy objects. , the test is convenient;

有益效果:Beneficial effects:

(1)本发明利用杠杆原理及档位调节可以实现不同重量的加载和不同行程的液压缸进行测试;通过改变三腔液压缸与横梁的铰接位置能够实现不同重量的加载,通过横梁与立柱的铰接位置能够实现不同长度油缸的重力加载试验,安装简单、可靠。(1) The present invention can realize the loading of different weights and hydraulic cylinders with different strokes by using the lever principle and gear adjustment; by changing the hinge position of the three-chamber hydraulic cylinder and the beam, different weights can be loaded. The hinged position can realize the gravity loading test of the cylinders of different lengths, and the installation is simple and reliable.

(2)本发明实验台架还有导向装置,导向装置通过六只特殊的螺钉对油缸进行夹紧,可为油缸提供导向作用,保证了被试三腔液压缸在实验过程中的稳定性,防止被试液压缸产生偏载力,从而保证实验的安全。(2) The experimental bench of the present invention also has a guiding device. The guiding device clamps the oil cylinder through six special screws, which can provide a guiding function for the oil cylinder and ensure the stability of the tested three-chamber hydraulic cylinder during the experiment. Prevent the hydraulic cylinder under test from generating eccentric load force, thereby ensuring the safety of the experiment.

附图说明Description of drawings

图1为本发明一种三腔液压缸试验台架的结构图;1 is a structural diagram of a three-chamber hydraulic cylinder test bench of the present invention;

图2为一种三腔液压缸试验台架的俯视图;Fig. 2 is a top view of a three-chamber hydraulic cylinder test bench;

图3为导向装置的主视图;Fig. 3 is the front view of the guide device;

图4为导向装置的俯视图;Figure 4 is a top view of the guide device;

其中1-立柱、2-导向装置、3-下固定座、4-横梁、5-三腔液压缸、6-重物、7-底座;Among them, 1-column, 2-guide device, 3-lower fixed seat, 4-beam, 5-three-chamber hydraulic cylinder, 6-weight, 7-base;

具体实施方式Detailed ways

下面结合附图并举实施例,对本发明进行详细描述;Below in conjunction with the accompanying drawings and examples, the present invention is described in detail;

如附图1和附图2所示,本发明提供一种三腔液压缸试验台架,该试验台架包括立柱(1)、导向装置(2)、下固定座(3)、横梁(4)、三腔液压缸(5)、重物(6)、底座(7);As shown in Figure 1 and Figure 2, the present invention provides a three-chamber hydraulic cylinder test bench, the test bench comprises a column (1), a guide device (2), a lower fixing seat (3), a beam (4) ), three-chamber hydraulic cylinder (5), weight (6), base (7);

底座(7)上面开有一排T型槽,方便立柱(1)、导向装置(2)、三腔液压缸(5)在底座上的固定,并且还可以左右和前后移动,方便实验装置的拆卸和安装。There is a row of T-shaped grooves on the base (7), which is convenient for the column (1), the guide device (2), and the three-chamber hydraulic cylinder (5) to be fixed on the base, and can also be moved left and right and back and forth, which is convenient for the disassembly of the experimental device. and install.

立柱(1)上面开有一排螺纹孔,可以调节横梁(4)与立柱(1)铰接的位置,可以实现对不同行程的三腔液压缸进行测试,立柱下面焊接有与底板相连的钢板,钢板上开有螺纹孔,用螺栓把钢板和T型槽连接在一起,这样就可以将立柱固定在底座上,拆装方便。There is a row of threaded holes on the top of the column (1), which can adjust the hinged position of the beam (4) and the column (1). There are threaded holes on the top, and the steel plate and the T-slot are connected together with bolts, so that the column can be fixed on the base, and the disassembly and assembly are convenient.

横梁(4)一端与立柱铰接,可以绕着螺栓上下旋转,三腔液压缸(5)伸出时,横梁向上旋转,缩回时横梁向下旋转,在横梁合适位置开一些螺纹孔,将三腔缸的耳环与远离重物的螺纹孔连接,则可以实现比较大的重载试验,反之,这样可以通过三腔液压缸与横梁上不同螺纹孔的铰接来实现不同重量的加载试验。One end of the beam (4) is hinged with the column, and can rotate up and down around the bolt. When the three-chamber hydraulic cylinder (5) is extended, the beam rotates upward, and when retracted, the beam rotates downward, and some threaded holes are opened at the appropriate positions of the beam, and the three-chamber hydraulic cylinder (5) is extended. If the earring of the cavity cylinder is connected with the threaded hole away from the heavy object, a relatively large heavy load test can be realized. On the contrary, the load test of different weights can be realized by the hinged connection between the three-chamber hydraulic cylinder and the different threaded holes on the beam.

导向装置(2)由带有四个螺纹孔的空心圆柱和支架组成,支架一端与圆柱表面焊接在一起,另一端由螺纹孔和底座(7)T型槽连接在一起,通过四只特殊的螺钉对油缸进行夹紧,可为油缸提供导向作用。The guide device (2) consists of a hollow cylinder with four threaded holes and a bracket, one end of the bracket is welded with the surface of the cylinder, and the other end is connected by the threaded hole and the T-slot of the base (7), through four special The screw clamps the oil cylinder and provides a guiding function for the oil cylinder.

安装关系:底座(7)和地面固定,在底座上面通过螺栓和T型槽连接在一起,横梁(4)通过螺栓和立柱(1)铰接在一起,横梁可根据被试三腔液压缸的行程选择合适的螺纹孔,以满足实验要求,三腔液压缸(5)的上耳环和横梁的螺纹孔铰接在一起,下耳环与底座上的固定座铰接在一起,可以改变三腔液压缸与横梁铰接的螺纹孔,这样就可以实现不同重载的试验,导向装置由支架下端和底座铰接固定,通过六只特殊的螺钉对油缸进行夹紧,可为油缸提供导向作用,保证了被试三腔液压缸在实验过程中的稳定性,防止被试液压缸产生偏载力,从而保证实验的安全。Installation relationship: the base (7) is fixed to the ground, connected together by bolts and T-slots on the base, the beam (4) is hinged to the column (1) by bolts, and the beam can be adjusted according to the stroke of the tested three-chamber hydraulic cylinder. Select the appropriate threaded hole to meet the experimental requirements, the upper earring of the three-chamber hydraulic cylinder (5) and the threaded hole of the beam are hinged together, and the lower earring and the fixed seat on the base are hinged together, which can change the three-chamber hydraulic cylinder and the beam. Hinged threaded holes, so that different heavy-load tests can be realized. The guide device is hinged and fixed by the lower end of the bracket and the base. The cylinder is clamped by six special screws, which can provide a guiding function for the cylinder and ensure the three-chamber test. The stability of the hydraulic cylinder during the experiment prevents the hydraulic cylinder under test from generating eccentric load force, thereby ensuring the safety of the experiment.

工作原理:三腔液压缸(5)的俩个耳环通过销轴安装在横梁和固定座上,通过调节三腔液压缸与横梁(4)的铰接位置,对被试三腔液压缸做一定时间段内的往复运动性能测试、加载性能测试和耐压性能测试等,根据不同三腔液压缸的尺寸,通过调整横梁(4)与立柱(1)的铰接位置,实现不同长度的三腔液压缸的安装。Working principle: The two earrings of the three-chamber hydraulic cylinder (5) are installed on the beam and the fixed seat through the pins. By adjusting the hinge position of the three-chamber hydraulic cylinder and the beam (4), the three-chamber hydraulic cylinder is tested for a certain period of time. In the reciprocating motion performance test, loading performance test and pressure resistance performance test, etc., according to the size of different three-chamber hydraulic cylinders, by adjusting the hinge position of the beam (4) and the column (1), three-chamber hydraulic cylinders of different lengths can be realized. installation.

本发明的试验台的横梁和固定座可根据被测三腔液压缸的不同安装形式制作。The beam and the fixed seat of the test bench of the present invention can be manufactured according to different installation forms of the three-chamber hydraulic cylinder to be tested.

本发明底座是将一整大块厚铁板开T型槽固定在地面上,结构较为稳定;通过杠杆原理及档位调节可以实现不同重量的加载和不同行程的液压缸进行测试,通用性较强;本实验台架结构比较加单,安装也容易,操作实施较为方便;此试验台为三腔液压缸测试而发明的,其实也可以将其推广到普通油缸的负载实验。The base of the invention is to fix a whole large thick iron plate with a T-shaped groove on the ground, and the structure is relatively stable; through the lever principle and gear adjustment, different weight loads and different strokes of hydraulic cylinders can be tested, and the versatility is relatively high. Strong; the structure of the test bench is relatively simple, the installation is also easy, and the operation and implementation are more convenient; this test bench was invented for the test of the three-chamber hydraulic cylinder, in fact, it can also be extended to the load test of ordinary oil cylinders.

综上所述,以上仅为本发明的较佳实例而已,并非用于限定本发明的保护范围。凡在本发明的精髓和原则内,所作的任何修改、同等替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred examples of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (4)

1. A three-cavity hydraulic cylinder test bed comprises a stand column (1), a guide device (2), a lower fixed seat (3), a cross beam (4), a three-cavity hydraulic cylinder (5), a heavy object (6) and a base (7);
a row of T-shaped grooves are formed in the base (7), so that the upright posts (1), the guide device (2) and the three-cavity hydraulic cylinder (5) can be conveniently fixed on the base and can move left and right and back and forth;
one end of the upright post (1) is fixedly connected with the T-shaped groove of the base (7), a row of threaded holes are formed in the upright post, the position where the cross beam (4) is hinged with the upright post can be adjusted, and three-cavity hydraulic cylinders with different strokes can be tested;
one end of the cross beam (4) is hinged with the upright post (1), a plurality of threaded holes are formed in the proper position of the cross beam, and loading tests with different weights can be realized by hinging the three-cavity hydraulic cylinder with different threaded holes in the cross beam;
the guide device (2) is composed of a hollow cylinder with 4 threaded holes and a support, one end of the support is welded with the surface of the cylinder, the other end of the support is connected with a T-shaped groove of a base through the threaded holes, the support is composed of two upright columns, a row of threaded holes are formed in the upright columns, the guide device is suitable for guiding the hydraulic cylinders with three cavities and different lengths, the oil cylinders are clamped through four special screws, and the guide device can provide a guide effect for the oil cylinders.
The installation relation is as follows: base (7) and ground are fixed, link together through bolt and T type groove on the base, crossbeam (4) are together articulated through bolt and stand, the crossbeam can select suitable screw hole according to the stroke of the three chamber pneumatic cylinders of being tested, in order to satisfy the experimental requirement, the last earrings of three chamber pneumatic cylinders and the screw hole of crossbeam are together articulated, the lower earrings is together articulated with the fixing base on base (7), can change three chamber pneumatic cylinders and crossbeam (4) articulated screw hole, just so can realize the test of different heavy loads, guider (2) are fixed by support lower extreme and base are articulated, press from both sides tightly the hydro-cylinder through four special screws, can provide the guide effect for the hydro-cylinder.
2. The three-cavity hydraulic cylinder test bed according to claim 1, wherein a row of T-shaped grooves are formed in the base, so that the upright posts (1), the guide device (2) and the three-cavity hydraulic cylinder (5) can be conveniently fixed on the base (7), and the three-cavity hydraulic cylinder test bed can move left and right and back and forth, is simple in structure and is convenient to disassemble and assemble.
3. The three-cavity hydraulic cylinder test bed as claimed in claim 1, wherein the columns and the beams are provided with a row of threaded holes, and hydraulic cylinders with different weights and strokes can be loaded for testing according to lever and gear adjustment.
4. The three-cavity hydraulic cylinder test bed according to claim 1, wherein the test bed further comprises a guide device, the guide device (2) comprises a hollow cylinder with four threaded holes and a support, one end of the support is welded with the surface of the cylinder, the other end of the support is connected with a T-shaped groove of the base through the threaded holes, the oil cylinder is clamped through six special screws, a guide effect is provided for the oil cylinder, the stability of the tested three-cavity hydraulic cylinder in the test process is ensured, the tested hydraulic cylinder is prevented from generating unbalance loading force, and therefore the safety of the test is ensured.
CN202010671055.0A 2020-07-14 2020-07-14 A three-chamber hydraulic cylinder test bench Pending CN111734716A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112283205A (en) * 2020-10-21 2021-01-29 浙江大学 Electric hydrostatic actuator lever loading test bed and loading test method
CN112855669A (en) * 2021-03-04 2021-05-28 北京科技大学 Multistage hydraulic cylinder lifting system test bench

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112283205A (en) * 2020-10-21 2021-01-29 浙江大学 Electric hydrostatic actuator lever loading test bed and loading test method
CN112855669A (en) * 2021-03-04 2021-05-28 北京科技大学 Multistage hydraulic cylinder lifting system test bench

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