Mixed fermentation method of tylosin
Technical Field
The invention relates to biological and new medical technology, in particular to a tylosin mixed culture fermentation method.
Background
Tylosin (Tylosin), also known as Tylosin, is a macrolide antibiotic with broad antimicrobial spectrum, strongest antimicrobial activity against mycoplasma, low toxicity and broad spectrum, and can be used for treating infections caused by penicillin-resistant bacteria, mainly against G+For most part G-Spirochetes and large viruses also play a role. Tylosin is mainly composed of four components of tylosin A, B, C, D. A, B, C has antibacterial activity except tylosin D component, wherein the antibacterial activity of A component is the highest. Among tylosin currently produced, the a component is the main component of tylosin.
In the prior art, streptomyces fradiae is generally used for pure fermentation in fermentation production of tylosin, for example, the streptomyces fradiae in patent CN111139197A and application thereof in tylosin fermentation are adopted, thalli are enabled to produce tylosin by means of seed culture, fermentation process control and the like, the method has the advantages of low tylosin fermentation unit, high difficulty in improving fermentation level and small fermentation process change space. At present, the improvement of the fermentation level is an urgent problem to be solved by fermentation enterprises, and the further improvement of the industrial fermentation level, energy conservation and consumption reduction are urgent needs for improving the international competitiveness of the product at present.
Disclosure of Invention
The invention aims to provide a tylosin mixed strain fermentation method which can effectively improve the content of a tylosin A component in tylosin fermentation and improve the fermentation level.
The technical scheme adopted for realizing the aim of the invention is as follows:
a tylosin mixed culture fermentation method is characterized in that: in the fermentation culture process of producing tylosin by taking streptomyces fradiae as a fermentation strain, the cultured gemma diplococcus is inoculated and then fermentation is continued.
The diplococcus is inoculated in fermentation culture for 90-100 hours.
The inoculation amount of the diplococcus is 0.05-0.1%.
The preparation method of the gemma diplococcus comprises the following steps: inoculating the diplococcus liquid into a sterilized shake flask culture medium, culturing for 10-14 hours at the temperature of 29-33 ℃ in a shaking table at 170-220 revolutions, and performing microscopic examination on the bacteria to form spores;
the shake flask culture medium consists of: 2.0-3.0% of glucose, and corn steep liquor: 0.1-0.2% of yeast extract, 0.2-0.3% of calcium carbonate and a proper amount of soybean oil.
The control of the fermentation process is based on the prior disclosed tylosin fermentation production process, such as the tylosin production process published in the journal of industrial technology.
The method utilizes the mixed fermentation of the diplococcus and the streptomyces fradiae to produce the tylosin, wherein the diplococcus and the streptomyces fradiae are mixed and cultured in a fermentation system, and share a metabolic enzyme system and a metabolic intermediate thereof, so that the method has obvious promotion effect on the synthesis of the tylosin, thereby effectively improving the fermentation level and improving the component content of the fermentation liquor, particularly the content of the tylosin A. By the method, the fermentation period of the tylosin can be controlled at 160-170 hours, the fermentation unit is improved by more than 10% compared with the original process, the titer of the tylosin A in the fermentation broth is improved by more than 10%, and the fermentation broth is not influenced.
Detailed Description
The invention is illustrated below by way of examples, which are to be understood as being illustrative and not limiting. The scope and core content of the invention are to be determined by the claims.
The following examples diplococcal medium consists of: 2.0-3.0% of glucose, and corn steep liquor: 0.1-0.2% of yeast extract, 0.2-0.3% of calcium carbonate and a proper amount of soybean oil.
Example 1
1. Preparation of diplococcus bacterial liquid
Culture medium of dicoccus: 2.0 percent of glucose, 0.1 percent of corn steep liquor, 0.2 percent of yeast extract, 0.15 percent of calcium carbonate and a proper amount of soybean oil. Sterilizing at 119-122 ℃, preserving heat for 25 minutes, and cooling for seed waiting.
And (3) selecting a ring of the preserved diplococcus liquid, inoculating the diplococcus liquid into a sterilized shake flask culture medium, placing the shake flask culture medium in a shaking table for 180 revolutions, culturing the diplococcus liquid at the temperature of 30 ℃ for 10 hours, checking the mycelia into sporulous shapes by using a microscope, and placing the diplococcus liquid in a refrigerator at the temperature of 4 ℃ for later use.
2. Inoculating the diplococcus liquid into tylosin fermentation liquid for mixed culture
Taking Streptomyces fradiae ACCC40012 as a fermentation strain, and fermenting according to a conventional fermentation method:
primary seed culture medium: 6g/L of peanut cake powder, 4g/L of yeast extract powder, 5g/L of corn steep liquor, 12g/L of soybean oil and 2g/L of calcium carbonate.
Secondary seed culture medium: 12g/L of gluten powder, 10g/L of cottonseed cake powder, 10g/L of bean cake powder, 8g/L of corn steep liquor, 15g/L of soybean oil, 0.4g/L of diammonium hydrogen phosphate and 3g/L of calcium carbonate.
Fermentation medium: 0.6% of bean cake powder, 0.5% of fish meal, 1.8% of corn flour, 0.5% of beet hydrochloride, 0.01% of diammonium hydrogen phosphate, 0.08% of potassium chloride, 0.1% of sodium chloride, 0.0004% of cobalt chloride, 0.0004% of nickel sulfate and 0.2% of calcium carbonate.
First-order seed culture: the method comprises the steps of sterilizing a primary seed culture medium, cooling, maintaining the pressure by using sterile air, inoculating a cultured Streptomyces fradiae mother bottle fermentation liquor into a primary seed tank for culture under the protection of flame, controlling the inoculation amount to be 10% of the volume of the primary seed culture medium, and transferring the primary seeds until the concentration of thalli is 20%, the pH value is 6-8 and no other bacteria are polluted.
Secondary seed culture: sterilizing the secondary seed culture medium, cooling, maintaining the pressure with sterile air, transferring the primary seed liquid into a secondary seed tank for culture, wherein the inoculation amount is 10 percent, and the strain is transferred when the thallus concentration is 30 percent, the fermentation period is 34 hours and no other bacteria pollution exists.
Fermentation culture: inoculating the secondary seed liquid into a sterilized fermentation medium according to the inoculation amount of 20% for culture, controlling the culture temperature to be 31-34 ℃, and the ventilation volume to be 1: 1.1-1.4 v/v/min, stirring and fermenting, supplementing ammonium sulfate according to pH in the fermentation process, supplementing soybean oil according to residual oil content, supplementing water according to bacterial concentration, inoculating cultured diplococcus spongiensis after fermenting for 100 hours, wherein the inoculation amount is 0.05%, and putting the diplococcus spongiensis in a tank after growing for 165 hours.
Detection shows that the bacillus is inoculated to have an obvious promotion effect on tylosin fermentation, the tylosin fermentation titer is 13500 mug/ml, the tylosin fermentation titer is improved by more than 10% compared with a control, and the tylosin A component is improved by more than 4%.
Example 2
1. Preparation of diplococcus bacterial liquid
Culture medium of dicoccus: 2.5 percent of glucose, 1.5 percent of corn steep liquor, 0.25 percent of yeast extract, 0.2 percent of calcium carbonate and a proper amount of soybean oil. Sterilizing at 119-122 ℃, preserving heat for 20-25 minutes, and cooling for seed waiting.
And (3) selecting a ring of the preserved diplococcus liquid, inoculating the diplococcus liquid into a sterilized shake flask culture medium, placing the shake flask culture medium in a shaking table for 180 revolutions, culturing the diplococcus liquid at the temperature of 30 ℃ for 10 hours, checking the mycelia into sporulous shapes by using a microscope, and placing the diplococcus liquid in a refrigerator at the temperature of 4 ℃ for later use.
2. Inoculating the diplococcus liquid into tylosin fermentation liquid for mixed culture
Fermentation medium: 0.7 percent of bean cake powder, 0.6 percent of fish meal, 2.0 percent of corn flour, 0.5 percent of beet hydrochloride, 0.01 percent of diammonium hydrogen phosphate, 0.08 percent of potassium chloride, 0.1 percent of sodium chloride, 0.0004 percent of cobalt chloride, 0.0004 percent of nickel sulfate and 0.2 percent of calcium carbonate.
Tylosin fermentation was carried out according to the procedure of example 1, and the cultured suspension of dicoccus was inoculated at an inoculum size of 0.08% for 90 hours of growth. And (3) putting the fermentation system into a tank after 165 hours of growth, wherein the tank putting titer is 13800 microgram/ml, which is improved by 13.5% compared with a control, and the A component of the fermentation liquid is 88% and is improved by more than 4%.
Example 3
1. Preparing a diplococcus liquid:
culture medium of dicoccus: 3.0 percent of glucose, 0.2 percent of corn steep liquor, 0.3 percent of yeast extract, 0.25 percent of calcium carbonate and a proper amount of soybean oil. Sterilizing at 119-122 ℃, preserving heat for 25 minutes, and cooling for seed waiting.
And (3) selecting a ring of the preserved diplococcus liquid, inoculating the diplococcus liquid into a sterilized shake flask culture medium, placing the shake flask culture medium in a shaking table for 180 revolutions, culturing the diplococcus liquid at the temperature of 30 ℃ for 10 hours, checking the mycelia into sporulous shapes by using a microscope, and placing the diplococcus liquid in a refrigerator at the temperature of 4 ℃ for later use.
2. Inoculating the diplococcus liquid into tylosin fermentation liquid for mixed culture
Fermentation medium: 0.8% of bean cake powder, 0.7% of fish meal, 2.2% of corn flour, 0.5% of beet hydrochloride, 0.01% of diammonium hydrogen phosphate, 0.08% of potassium chloride, 0.1% of sodium chloride, 0.0004% of cobalt chloride, 0.0004% of nickel sulfate and 0.2% of calcium carbonate.
Tylosin fermentation was carried out according to the procedure of example 1, and the cultured suspension of dicoccus was inoculated at an inoculum size of 0.08% for 100 h of growth. And (3) putting the fermentation system into a tank after 165 hours of growth, wherein the tank putting titer is 14100 mug/ml, which is improved by 14.3% compared with a control, and the A component of the fermentation liquid is up to 88% and is improved by more than 4%.
Comparative example 1
Taking Streptomyces fradiae ACCC40012 as a fermentation strain, and fermenting according to a conventional fermentation method:
primary seed culture medium: 6g/L of peanut cake powder, 4g/L of yeast extract powder, 5g/L of corn steep liquor, 12g/L of soybean oil and 2g/L of calcium carbonate.
Secondary seed culture medium: 12g/L of gluten powder, 10g/L of cottonseed cake powder, 10g/L of bean cake powder, 8g/L of corn steep liquor, 15g/L of soybean oil, 0.4g/L of diammonium hydrogen phosphate and 3g/L of calcium carbonate.
Fermentation medium: 0.6% of bean cake powder, 0.5% of fish meal, 1.8% of corn flour, 0.5% of beet hydrochloride, 0.01% of diammonium hydrogen phosphate, 0.08% of potassium chloride, 0.1% of sodium chloride, 0.0004% of cobalt chloride, 0.0004% of nickel sulfate and 0.2% of calcium carbonate.
First-order seed culture: the method comprises the steps of sterilizing a primary seed culture medium, cooling, maintaining the pressure by using sterile air, inoculating a cultured Streptomyces fradiae mother bottle fermentation liquor into a primary seed tank for culture under the protection of flame, controlling the inoculation amount to be 10% of the volume of the primary seed culture medium, and transferring the primary seeds until the concentration of thalli is 20%, the pH value is 6-8 and no other bacteria are polluted.
Secondary seed culture: sterilizing the secondary seed culture medium, cooling, maintaining the pressure with sterile air, transferring the primary seed liquid into a secondary seed tank for culture, wherein the inoculation amount is 10 percent, and the strain is transferred when the concentration of the strain is 30 percent, the period is 34 hours and no other bacteria are polluted.
Fermentation culture: inoculating the secondary seed liquid into a sterilized fermentation medium according to the inoculation amount of 20% for culture, controlling the culture temperature to be 31-34 ℃, and the ventilation volume to be 1: 1.1-1.4 v/v/min, stirring and fermenting, supplementing ammonium sulfate according to pH in the fermentation process, supplementing soybean oil according to residual oil content, supplementing water according to bacterial concentration, growing for 165 hours, and putting into a tank.
Through detection, the tank placing titer is 11800 mug/ml, and the component A in the fermentation liquor is 83%.
Comparative example 2
Fermentation medium: 0.7 percent of bean cake powder, 0.6 percent of fish meal, 2.0 percent of corn flour and 0.5 percent of beet hydrochloride; diammonium hydrogen phosphate 0.01%, potassium chloride 0.08%, sodium chloride 0.1%, cobalt chloride 0.0004%, nickel sulfate 0.0004%, and calcium carbonate 0.2%.
Tylosin fermentation is carried out according to the process of comparative example 1, the spores of streptomyces fradiae ACCC40012 are cultured by primary and secondary seeds, the secondary seed solution is inoculated in a sterilized fermentation medium according to the inoculation amount of 20 percent for culture, the culture temperature is 32-34 ℃, and the ventilation volume is 1: 1.1-1.4 v/v/min, stirring, dissolving more than 30% of oxygen in the fermentation process, supplementing ammonium sulfate according to pH, supplementing soybean oil according to oil residue, supplementing water according to bacterial concentration, and culturing for 165 hours to obtain fermentation liquor containing tylosin, wherein the fermentation process is pure fermentation, the tank-placing titer is 12150 mug/ml, and the component A in the fermentation liquor is 84%.
Comparative example 3
Fermentation medium: 0.8% of bean cake powder, 0.7% of fish meal, 2.2% of corn flour, 0.5% of beet hydrochloride, 0.01% of diammonium hydrogen phosphate, 0.08% of potassium chloride, 0.1% of sodium chloride, 0.0004% of cobalt chloride, 0.0004% of nickel sulfate and 0.2% of calcium carbonate.
Tylosin fermentation is carried out according to the process of comparative example 1, the spores of streptomyces fradiae ACCC40012 are cultured by primary and secondary seeds, the secondary seed solution is inoculated in a sterilized fermentation medium according to the inoculation amount of 20 percent for culture, the culture temperature is 32-34 ℃, and the ventilation volume is 1: 1.1-1.4 v/v/min, stirring, dissolving more than 30% of oxygen in the fermentation process, supplementing ammonium sulfate according to pH, supplementing soybean oil according to oil residue, supplementing water according to bacterial concentration, and culturing for 165 hours to obtain fermentation liquor containing tylosin, wherein the fermentation process is pure fermentation, the tank-placing titer is 12340 mug/ml, and the component A in the fermentation liquor is 84%.