CN111730000A - Straightening device for steel processing and using method thereof - Google Patents
Straightening device for steel processing and using method thereof Download PDFInfo
- Publication number
- CN111730000A CN111730000A CN201910227253.5A CN201910227253A CN111730000A CN 111730000 A CN111730000 A CN 111730000A CN 201910227253 A CN201910227253 A CN 201910227253A CN 111730000 A CN111730000 A CN 111730000A
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- straightening
- mounting seat
- shell
- steel
- chain wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a straightening device for steel processing and a using method thereof, and the straightening device comprises a shell, universal wheels, an electric telescopic rod and a hand wheel, wherein the universal wheels are arranged below the shell, an angle iron is arranged on one side of the shell, a supporting plate is arranged below the angle iron, the supporting plate is respectively connected with the angle iron and the shell through welding, a controller is arranged above the angle iron, a protective net is arranged at the top end of the shell, a closed door is arranged above the protective net, a handle is arranged at the upper end of the closed door, the handle is connected with the closed door through a bolt, and the electric telescopic rod is arranged on the inner side of the protective net. The invention has simple structure, small volume, convenient operation control and processing and manufacturing, can move and has stronger practicability.
Description
Technical Field
The invention relates to the technical field of straightening devices, in particular to a straightening device for steel processing and a using method thereof.
Background
The straightening machine is equipment for straightening metal sections, bars, pipes, wires and the like; the straightening machine extrudes bars and the like through straightening rollers to change the straightness, generally comprises two rows of straightening rollers with different numbers, and also comprises two-roller straightening machines which straighten materials with different diameters by means of the angle change of the two rollers (the middle is concave inwards, and the double-curve rollers); the main types are a pressure straightener, a balance roll straightener, a shoe roll straightener, a rotary reverse bend straightener and the like.
The reinforcing bar belongs to one kind of steel, it makes post, roof beam etc. to its welding with it to the processing of reinforcing bar mainly in the building field, because the place is limited at the building site, the reinforcing bar of various models is put very near, the phenomenon of crisscross buckling can appear even, need straighten it before welding, but the most volumes of the straightener that is used for steel processing that has now are great, be not convenient for remove, the cost is higher, be not suitable for single small batch straightening work, and when adjusting the straightener roll, all adopt artifical the regulation, the efficiency is lower.
Disclosure of Invention
The invention aims to solve the problems and provides a straightening device for steel processing and a using method thereof.
The invention realizes the purpose through the following technical scheme:
the straightening device for processing the steel comprises a shell, universal wheels, an electric telescopic rod and a hand wheel;
the universal wheels are arranged below the shell, an angle iron is arranged on one side of the shell, a supporting plate is arranged below the angle iron, the supporting plate is respectively connected with the angle iron and the shell in a welding mode, a controller is arranged above the angle iron, the controller is FX3G in model, a protective screen is arranged at the top end of the shell, a sealing door is arranged above the protective screen, a handle is arranged at the upper end of the sealing door, the handle is connected with the sealing door through a bolt, the electric telescopic rod is arranged on the inner side of the protective screen and connected with the shell through a bolt, a fixing seat is arranged below the electric telescopic rod, a second mounting seat is arranged below the fixing seat, a second straightening roller is arranged behind the second mounting seat and connected with the second mounting seat through a bearing, a first straightening roller is arranged below the second straightening roller, a first mounting seat is arranged at the front end of the first straightening roller, the first mounting seat is connected with the first straightening roller through a bearing, an infrared distance measuring sensor is arranged at the front end of the first mounting seat, the model of the infrared distance measuring sensor is GP2Y0A02YK0F, the infrared distance measuring sensor is connected with the first mounting seat through a screw, a second chain wheel is arranged in front of the first mounting seat on the first straightening roller, a third chain wheel is arranged in front of the second chain wheel, the second chain wheel and the third chain wheel are both in key connection with the first straightening roller, a cross rod is arranged below the first mounting seat, the cross rod is connected with the first mounting seat through welding, and a guide rod is welded at one end of the cross rod;
the novel gear box is characterized in that a transmission chain is arranged on the third chain wheel, a first chain wheel is arranged at the other end of the transmission chain, the first chain wheel is arranged on a speed reducer, the speed reducer is connected with the first chain wheel through a key, a motor is arranged on one side of the speed reducer, the motor is connected with the speed reducer through a coupling, a cushion block is arranged below the motor, a track is arranged on one side of the guide rod, the track is connected with the shell through screws, a sliding rod is arranged in the track, straightening wheels are arranged on the sliding rod, a screw rod is arranged inside the track, and the front end of the screw rod is provided with the hand wheel which is connected with the screw rod through welding.
Preferably: the controller is connected with the motor, the infrared distance measuring sensor and the electric telescopic rod through leads.
So set up: the signal transmission and control are convenient through the wire connection.
Preferably: the universal wheels are provided with 4 universal wheels, and the universal wheels are symmetrically and uniformly distributed on the shell.
So set up: the universal wheels are used for facilitating movement of the device.
Preferably: the angle iron is connected with the shell through welding, and the closed door is connected with the protective net through a hinge.
So set up: the welding connection ensures the connection strength between the two connected parts, and the hinge connection is convenient for opening and closing the closed door.
Preferably: the fixing seat is connected with the electric telescopic rod through a pin shaft, and the second mounting seat is connected with the fixing seat through a screw.
So set up: the fixing seat is connected with the electric telescopic rod through a pin shaft, and the fixing seat and the electric telescopic rod are fixedly installed and connected through screws.
The use method of the straightening device for steel processing comprises the following steps:
a. starting the device to enable the infrared distance measuring sensor to operate, and adjusting the distance between the first straightening roll and the second straightening roll according to the distance information detected by the infrared distance measuring sensor;
b. starting the motor to drive the first straightening roller to rotate through a series of transmission, putting the steel to be straightened into a gap formed between the first straightening roller and the second straightening roller, straightening the steel to be straightened under the action of the pressure of the first straightening roller and the second straightening roller, and stopping the motor after a period of time;
c. manually rotating the hand wheel to enable the two opposite straightening wheels to be tightly attached to steel to be straightened until the hand wheel is not rotated;
d. and continuously starting the motor, and continuously conveying the steel to be straightened to the inside of the device under the rotation action of the first straightening roller until the whole steel completely enters the inside of the device, so that the straightened steel can be obtained at the angle iron.
Preferably: in the step a, the infrared distance measuring sensor feeds back the detected distance information to the controller in real time, and the controller controls a display screen on the controller to display.
So set up: the controller is used for controlling whether the executive component acts or not, and the infrared distance measuring sensor is used for detecting distance position information.
Compared with the prior art, the invention has the following beneficial effects:
1. the distance between the first straightening roller and the second straightening roller can be detected by arranging the infrared distance measuring sensor, so that the intelligent level of the device is improved, manual adjustment is not needed, and the labor intensity of people is reduced;
2. the device simple structure, the volume is less, and the operation control and manufacturing of being convenient for can remove, and the practicality is stronger, and the specially adapted carries out the individual operator of preliminary working to steel.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the internal structure of a straightening device for steel processing according to the present invention;
FIG. 2 is a left side view of a straightening apparatus for steel processing according to the present invention;
FIG. 3 is a right side view of a straightener for steel processing according to the present invention;
FIG. 4 is a top view of a straightener for steel processing according to the invention;
FIG. 5 is a schematic structural view of a slide bar of the straightening device for steel processing according to the present invention;
FIG. 6 is a block diagram showing a circuit configuration of a straightening apparatus for steel processing according to the present invention.
The reference numerals are explained below:
1. a housing; 2. a universal wheel; 3. a track; 4. a screw; 5. a slide bar; 6. cushion blocks; 7. a motor; 8. a speed reducer; 9. a first sprocket; 10. a drive chain; 11. a cross bar; 12. a first mounting seat; 13. an infrared ranging sensor; 14. a first straightening roll; 15. a second mounting seat; 16. a fixed seat; 17. a second straightening roll; 18. an electric telescopic rod; 19. a closing door; 20. a protective net; 21. a hand wheel; 22. a controller; 23. a straightening wheel; 24. angle iron; 25. a support plate; 26. a handle; 27. a guide bar; 28. a second sprocket; 29. a third sprocket.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example (b): as shown in fig. 1-6, the straightening device for steel processing comprises a housing 1, a universal wheel 2, an electric telescopic rod 18 and a hand wheel 21;
the universal wheel 2 is arranged below the shell 1, an angle iron 24 is arranged on one side of the shell 1, a support plate 25 is arranged below the angle iron 24, the support plate 25 plays a role in supporting and fixing, the support plate 25 is respectively connected with the angle iron 24 and the shell 1 through welding, a controller 22 is arranged above the angle iron 24, the controller 22 plays a role in controlling whether an actuating element acts or not, a protective screen 20 is arranged at the top end of the shell 1, a closed door 19 is arranged above the protective screen 20, a handle 26 is arranged at the upper end of the closed door 19, the handle 26 is connected with the closed door 19 through bolts, an electric telescopic rod 18 is arranged on the inner side of the protective screen 20, the electric telescopic rod 18 is used for providing power, the electric telescopic rod 18 is connected with the shell 1 through bolts, a fixed seat 16 is arranged below the electric telescopic rod 18, a second installation seat 15 is arranged below the fixed seat 16, and a second straightening roller 17 is, the second straightening roll 17 is connected with a second mounting seat 15 through a bearing, a first straightening roll 14 is arranged below the second straightening roll 17, a first mounting seat 12 is arranged at the front end of the first straightening roll 14, the first mounting seat 12 is connected with the first straightening roll 14 through a bearing, an infrared distance measuring sensor 13 is arranged at the front end of the first mounting seat 12, the infrared distance measuring sensor 13 is used for detecting distance information, the infrared distance measuring sensor 13 is connected with the first mounting seat 12 through a screw, a second chain wheel 28 is arranged in front of the first mounting seat 12 on the first straightening roll 14, a third chain wheel 29 is arranged in front of the second chain wheel 28, and the second chain wheel 28 and the third chain wheel 29 are connected with the first straightening roll 14 through keys, the connection is firm and reliable through key connection, a cross rod 11 is arranged below the first mounting seat 12, the cross rod 11 is connected with the first mounting seat 12 through welding, and a guide rod 27 is welded at one end of the cross rod 11;
the third chain wheel 29 is provided with a transmission chain 10, the other end of the transmission chain 10 is provided with a first chain wheel 9, the first chain wheel 9 is arranged on the speed reducer 8, the speed reducer 8 is used for changing the output rotating speed of the motor 7, the speed reducer 8 is in key connection with the first chain wheel 9, one side of the speed reducer 8 is provided with the motor 7, the motor 7 is used for providing power, the motor 7 is in coupling connection with the speed reducer 8, a cushion block 6 is arranged below the motor 7, one side of the guide rod 27 is provided with a track 3, the track 3 is in screw connection with the shell 1, a slide rod 5 is arranged in the track 3, a straightening wheel 23 is arranged on the slide rod 5, a screw rod 4 is arranged inside the track 3, the front end of the screw rod 4 is provided with a hand wheel 21, the hand wheel.
Preferably: the controller 22 is connected with the motor 7, the infrared distance measuring sensor 13 and the electric telescopic rod 18 through wires, and the signals are transmitted and controlled conveniently through the wires.
Preferably: the universal wheels 2 are arranged 4, the universal wheels 2 are symmetrically and uniformly distributed on the shell 1, and the universal wheels 2 are used for conveniently moving the device.
Preferably: the angle iron 24 is connected with the shell 1 through welding, the closing door 19 is connected with the protective net 20 through a hinge, the connection strength between the closing door and the protective net is ensured through the welding connection, and the closing door 19 is convenient to open and close through the hinge connection.
Preferably: the fixing seat 16 is connected with the electric telescopic rod 18 through a pin shaft, the second mounting seat 15 is connected with the fixing seat 16 through a screw, the fixing seat 16 and the electric telescopic rod 18 are conveniently mounted and fixed through the pin shaft, and the fixing seat 16 and the electric telescopic rod 18 are conveniently connected through the screw.
The use method of the straightening device for steel processing comprises the following steps:
a. starting the device to enable the infrared distance measuring sensor 13 to operate, and adjusting the distance between the first straightening roll 14 and the second straightening roll 17 according to the distance information detected by the infrared distance measuring sensor 13;
b. starting the motor 7 to drive the first straightening roller 14 to rotate through a series of transmission, placing steel to be straightened into a gap formed between the first straightening roller 14 and the second straightening roller 17, straightening the steel to be straightened under the action of the pressure of the first straightening roller 14 and the second straightening roller 17, and stopping the motor 7 after a period of time;
c. manually rotating the hand wheel 21 to ensure that two opposite straightening wheels 23 are tightly attached to the steel to be straightened until the hand wheel 21 is not rotated;
d. the motor 7 is continuously started, and the steel to be straightened is continuously conveyed to the inside of the device under the rotating action of the first straightening roll 14 until the whole steel completely enters the inside of the device, and the straightened steel can be obtained at the angle iron 24.
Preferably: in the step a, the infrared distance measuring sensor 13 feeds the detected distance information back to the controller 22 in real time, the controller 22 controls a display screen thereon to display, the controller 22 is used for controlling whether the execution element acts or not, and the infrared distance measuring sensor 13 is used for detecting distance position information.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (7)
1. A straightener for steel processing, including casing (1), universal wheel (2), its characterized in that: the electric telescopic rod is characterized by also comprising an electric telescopic rod (18) and a hand wheel (21);
the universal wheel (2) is arranged below the shell (1), one side of the shell (1) is provided with angle iron (24), a support plate (25) is arranged below the angle iron (24), the support plate (25) is respectively connected with the angle iron (24) and the shell (1) through welding, a controller (22) is arranged above the angle iron (24), a protective net (20) is arranged at the top end of the shell (1), a closed door (19) is arranged above the protective net (20), a handle (26) is arranged at the upper end of the closed door (19), the handle (26) is connected with the closed door (19) through bolts, the electric telescopic rod (18) is arranged on the inner side of the protective net (20), the electric telescopic rod (18) is connected with the shell (1) through bolts, a fixing seat (16) is arranged below the electric telescopic rod (18), a second mounting seat (15) is arranged below the fixed seat (16), a second straightening roller (17) is arranged behind the second mounting seat (15), the second straightening roller (17) is connected with the second mounting seat (15) through a bearing, a first straightening roller (14) is arranged below the second straightening roller (17), a first mounting seat (12) is arranged at the front end of the first straightening roller (14), the first mounting seat (12) is connected with the first straightening roller (14) through a bearing, an infrared distance measuring sensor (13) is arranged at the front end of the first mounting seat (12), the infrared distance measuring sensor (13) is connected with the first mounting seat (12) through a screw, a second chain wheel (28) is arranged in front of the first mounting seat (12) on the first straightening roller (14), and a third chain wheel (29) is arranged in front of the second chain wheel (28), the second chain wheel (28) and the third chain wheel (29) are connected with the first straightening roller (14) through keys, a cross rod (11) is arranged below the first mounting seat (12), the cross rod (11) is connected with the first mounting seat (12) through welding, and a guide rod (27) is welded at one end of the cross rod (11);
the chain wheel type straightening machine is characterized in that a transmission chain (10) is arranged on the third chain wheel (29), a first chain wheel (9) is arranged at the other end of the transmission chain (10), the first chain wheel (9) is arranged on a speed reducer (8), the speed reducer (8) is in key connection with the first chain wheel (9), a motor (7) is arranged on one side of the speed reducer (8), the motor (7) is in shaft coupling connection with the speed reducer (8), a cushion block (6) is arranged below the motor (7), a track (3) is arranged on one side of a guide rod (27), the track (3) is in screw connection with the shell (1), a slide rod (5) is arranged in the track (3), a straightening wheel (23) is arranged on the slide rod (5), a screw rod (4) is arranged inside the track (3), and the hand wheel (21) is arranged at the front end of the screw rod (4), the hand wheel (21) is connected with the screw rod (4) through welding.
2. The straightening device for steel processing according to claim 1, characterized in that: the controller (22) is connected with the motor (7), the infrared distance measuring sensor (13) and the electric telescopic rod (18) through leads.
3. The straightening device for steel processing according to claim 1, characterized in that: the number of the universal wheels (2) is 4, and the universal wheels (2) are symmetrically and uniformly distributed on the shell (1).
4. The straightening device for steel processing according to claim 1, characterized in that: the angle iron (24) is connected with the shell (1) through welding, and the closed door (19) is connected with the protective net (20) through a hinge.
5. The straightening device for steel processing according to claim 1, characterized in that: the fixing seat (16) is connected with the electric telescopic rod (18) through a pin shaft, and the second mounting seat (15) is connected with the fixing seat (16) through a screw.
6. The use method of the straightening device for steel processing according to claim 1, comprising the steps of:
a. starting the device to enable the infrared distance measuring sensor (13) to operate, and adjusting the distance between the first straightening roll (14) and the second straightening roll (17) according to the distance information detected by the infrared distance measuring sensor (13);
b. starting the motor (7), driving the first straightening roll (14) to rotate through a series of transmission, placing steel to be straightened into a gap formed between the first straightening roll (14) and the second straightening roll (17), straightening the steel to be straightened under the action of the pressure of the first straightening roll (14) and the second straightening roll (17), and stopping the motor (7) after a period of time;
c. manually rotating the hand wheel (21) to enable the two opposite straightening wheels (23) to be tightly attached to the steel to be straightened until the hand wheel (21) is not rotated;
d. and continuously starting the motor (7), and continuously conveying the steel to be straightened to the inside of the device under the rotating action of the first straightening roll (14) until the whole steel completely enters the device, so that the straightened steel can be obtained at the angle iron (24).
7. The use method of the straightening device for steel processing according to claim 6, characterized in that: in the step a, the infrared distance measuring sensor (13) feeds the detected distance information back to the controller (22) in real time, and the controller (22) controls a display screen on the controller to display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227253.5A CN111730000A (en) | 2019-03-25 | 2019-03-25 | Straightening device for steel processing and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227253.5A CN111730000A (en) | 2019-03-25 | 2019-03-25 | Straightening device for steel processing and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111730000A true CN111730000A (en) | 2020-10-02 |
Family
ID=72646421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910227253.5A Withdrawn CN111730000A (en) | 2019-03-25 | 2019-03-25 | Straightening device for steel processing and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111730000A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114289997A (en) * | 2021-12-18 | 2022-04-08 | 杭州恒途钢结构有限公司 | Machining process for upper plate of H-shaped long beam |
-
2019
- 2019-03-25 CN CN201910227253.5A patent/CN111730000A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114289997A (en) * | 2021-12-18 | 2022-04-08 | 杭州恒途钢结构有限公司 | Machining process for upper plate of H-shaped long beam |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201002 |