Waterproof floor capable of reducing treading noise and production process thereof
Technical Field
The invention relates to the technical field of waterproof floor production, in particular to a waterproof floor capable of reducing treading noise and a production process thereof.
Background
Floor, i.e. the surface layer of the floor or floor of a house. Made of wood or other material. There are many classifications of floors, classified by structure: solid wood floors, laminate wood floors, three-layer solid wood laminate floors, bamboo and wood floors, anti-corrosion floors, cork floors, and the most popular multilayer solid wood laminate floors; classified by use are: domestic, commercial usefulness, prevent static floor, outdoor floor, the special floor of stage dance, special floor in sports hall, the special floor in track and field etc. simple floor is wooden material usually and makes, and the surface is coarse, and easy moisture absorption is rotten, and life is short, and current timber apron in use, when the time is too long, the easy noise that takes place on floor leads to the use inconvenient.
Disclosure of Invention
The invention aims to provide a waterproof floor and a production process thereof, wherein the waterproof floor improves the floor composite property, increases the sound absorption performance of a wood board, prevents the surface of the whole floor from being waterproof, improves the whole waterproof performance and corrosion resistance after installation, ensures the stable connection of joints, prolongs the service life, is convenient to install and disassemble, improves the practical performance, reduces the time of sending out the floor when being trampled, reduces the generation of noise and reduces the trampling noise, and the production process thereof is used for solving the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a reduce waterproof floor of trampling noise, includes the floor body, the floor body includes base plate layer and composite bed, the outside cladding waterproof layer of base plate layer and composite bed, the both ends on base plate layer set up the butt joint subassembly.
Further, the composite bed includes articulamentum, sound absorbing layer and upper plate layer, and the articulamentum is connected with base plate layer up end, and the articulamentum top sets up the sound absorbing layer, and the upper plate layer is connected to the sound absorbing layer top.
Furthermore, a layer of noise reduction layer is coated on the waterproof layer above the upper plate layer, and the noise reduction layer is adhered to the waterproof layer through an adhesive.
Furthermore, the connecting end faces on two sides of the substrate layer are respectively provided with an oblique connecting convex surface and an oblique connecting concave surface, and the butt joint assembly is arranged on the oblique connecting convex surface and the oblique connecting concave surface.
Furthermore, the butt joint assembly comprises a butt joint groove, a butt joint strip block and a pressing surface, the butt joint groove is formed in the inclined connecting convex surface, the butt joint strip block is fixed on the inclined connecting concave surface, the pressing surface is formed at the butt joint side end of the butt joint groove and the butt joint strip block, the butt joint groove and the butt joint strip block are connected in an inserting mode, and a sealing gasket is arranged at the butt joint end of the butt joint groove and the butt joint strip block.
The invention provides another technical scheme: a production process of a waterproof floor capable of reducing trampling noise comprises the following steps:
the method comprises the following steps: wood pressing: coating adhesive on the connecting surface of the substrate layer and the composite layer, and compacting the substrate layer and the composite layer by a press;
step two: surface processing: putting the compacted plate into a drying box for drying, taking out after drying for 7-12 minutes, polishing the surface of the plate by a polishing device, and cutting the plate into a required shape;
step three: processing groove surfaces: cutting one end of the lower part of the cut sheet into an inclined plane to form an inclined connecting convex surface, forming a groove on the inclined connecting convex surface through a grooving machine to obtain a butt groove, and performing linear cutting on the other end of the sheet to obtain an integral inclined connecting concave surface and a butt strip block;
step four: waterproof coating ingredients: selecting and mixing chlorinated rubber resin, silicon dioxide, dicumyl peroxide, pine tar, sodium carboxymethylcellulose and propylene glycol butyl ether as raw materials, wherein the raw materials comprise 70 parts of chlorinated rubber resin, 20 parts of silicon dioxide, 30 parts of dicumyl peroxide, 11 parts of pine tar, 5 parts of sodium carboxymethylcellulose and 8 parts of propylene glycol butyl ether;
step five: stirring and standing the ingredients: mixing the coating ingredients, stirring and standing to fully react and fuse to obtain the waterproof coating;
step six: coating of a coating: coating waterproof paint on the outer surface of the processed plate for multiple times until the surface coating is uniformly coated, standing for 3-5 minutes, and drying after bubbles are eliminated;
step seven: and (3) drying the coating: placing the plate coated with the waterproof coating into a drying box for drying, drying at low temperature of 30-40 ℃ for 100-120 minutes, and coating a glue layer on a panel above the dried plate to form a noise reduction layer;
step eight: assembling the plate materials: the assembly is performed by inserting the docking bar block on one floor body into the docking slot on the other floor body.
Further, according to the third step, the plate processed on the groove surface is soaked in the nano silicone-acrylate emulsion for soaking for 10-15 minutes, and then taken out for drying.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the waterproof floor capable of reducing the trampling noise and the production process thereof, the upper part of the sound absorption layer is connected with the upper plate layer, and the base plate layer and the composite layer are laminated layer by layer, so that the floor composite property is improved, and the sound absorption performance of the wood board is improved.
2. The waterproof floor capable of reducing the trampling noise and the production process thereof provided by the invention have the advantages that waterproof layers are coated on the outer sides of the base plate layer and the composite layer, chlorinated rubber resin, silicon dioxide, dicumyl peroxide, pine tar, sodium carboxymethylcellulose and propylene glycol monobutyl ether are selected as raw materials to be mixed to obtain the waterproof layers, waterproof paint is coated on the outer surfaces of the processed plates for multiple times until the surface coatings are uniformly coated, the waterproof layers are arranged to prevent the surface of the whole floor from being water, and the waterproof performance and the anticorrosion performance of the whole floor are improved after the waterproof layers are installed.
3. According to the waterproof floor capable of reducing the trampling noise and the production process thereof, the butt joint grooves are in inserted connection with the butt joint strips, the butt joint ends of the butt joint grooves and the butt joint strips are provided with the sealing gaskets, the butt joint strips on one floor body are inserted into the butt joint grooves on the other floor body to be assembled, the sealing gaskets reduce damage of trampling to joints after installation, the joints are ensured to be connected stably, the service life is prolonged, the installation and the disassembly are convenient, and the practicability is improved.
4. According to the waterproof floor capable of reducing the trampling noise and the production process thereof, the waterproof layer above the upper plate layer is coated with the noise reduction layer, the noise reduction layer is adhered to the waterproof layer through the adhesive, the noise reduction layer is arranged on the upper surface, the time of sending out the noise reduction layer and the floor is shortened during trampling, and the noise generation is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side plan view of a unitary structural sheet of the present invention;
FIG. 3 is a cross-sectional view of the overall structure of the present invention;
FIG. 4 is a schematic view of the assembly of the present invention shown disassembled;
FIG. 5 is a schematic view of the docking assembly of the present invention;
FIG. 6 is an enlarged view taken at A of FIG. 3 according to the present invention;
FIG. 7 is a process flow diagram of the present invention.
In the figure: 1. a floor body; 11. a substrate layer; 111. the inclined connecting convex surface; 112. the inclined connecting concave surface; 12. compounding layers; 121. a connecting layer; 122. a sound absorbing layer; 123. an upper ply; 2. a waterproof layer; 3. a docking assembly; 31. a butt joint groove; 32. butting the bar blocks; 321. sealing gaskets; 33. pressing and kneading the dough; 4. and a noise reduction layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1, a waterproof floor for reducing trampling noise, including floor body 1, floor body 1 includes base plate layer 11 and composite bed 12, butt joint component 3 is set up at the both ends of base plate layer 11, composite bed 12 includes articulamentum 121, sound absorbing layer 122 and upper plate layer 123, articulamentum 121 is connected with base plate layer 11 up end, articulamentum 121 top sets up sound absorbing layer 122, sound absorbing layer 122 top is connected upper plate layer 123, carry out the pressfitting layer upon layer in base plate layer 11 and the composite bed 12, improve floor complex nature, increase the sound absorbing performance of plank.
Referring to fig. 2, the waterproof layer 2 is coated on the outer sides of the substrate layer 11 and the composite layer 12, chlorinated rubber resin, silicon dioxide, dicumyl peroxide, pine tar, sodium carboxymethyl cellulose and propylene glycol butyl ether are selected as raw materials and mixed to obtain the waterproof layer 2, waterproof paint is coated on the outer surface of the processed plate for multiple times until the surface coating is uniformly coated, the waterproof layer 2 is arranged to prevent the surface of the whole floor from being water, and the overall waterproof performance and the anticorrosion performance are improved after the floor is installed.
Referring to fig. 3-4, the connecting end surfaces of the two sides of the substrate layer 11 are respectively provided with an oblique connecting convex surface 111 and an oblique connecting concave surface 112, the docking assembly 3 is provided on the oblique connecting convex surface 111 and the oblique connecting concave surface 112, the docking assembly 3 includes a docking slot 31, a docking bar block 32 and a press-fit surface 33, the docking slot 31 is provided in the oblique connecting convex surface 111, the docking bar block 32 is fixed on the oblique connecting concave surface 112, the side end of the docking slot 31, which is in butt joint with the docking bar block 32, is provided with the press-fit surface 33, the docking slot 31 is in plug-fit connection with the docking bar block 32, the docking end of the docking slot 31 and the docking bar block 32 is provided with a sealing gasket 321, the docking bar block 32 on one floor body 1 is inserted into the docking slot 31 on the other floor body 1 for assembly, the sealing gasket 321 reduces damage to the joint caused by treading after installation, ensures stable connection of the joint, prolongs the, the practical performance is improved.
Referring to fig. 5, the waterproof layer 2 above the upper board layer 123 is coated with a noise reduction layer 4, the noise reduction layer 4 is adhered to the waterproof layer 2 by an adhesive, and the noise reduction layer 4 is disposed on the upper surface, so that the time of the noise reduction layer and the floor is reduced during stepping, and the noise is reduced.
In order to better show the production process of the waterproof floor board for reducing the treading noise, the embodiment provides a production process of the waterproof floor board for reducing the treading noise, which comprises the following steps:
the method comprises the following steps: wood pressing: coating adhesive on the connecting surface of the substrate layer 11 and the composite layer 12, and compacting the substrate layer 11 and the composite layer 12 through a press;
step two: surface processing: putting the compacted plate into a drying box for drying, taking out after drying for 7-12 minutes, polishing the surface of the plate by a polishing device, and cutting the plate into a required shape;
step three: processing groove surfaces: cutting one end of the lower part of the cut sheet into an inclined plane to form an inclined connecting convex surface 111, forming a groove on the inclined connecting convex surface 111 through a grooving machine to obtain a butt groove 31, performing linear cutting on the other end of the sheet to obtain an integral inclined connecting concave surface 112 and a butt strip block 32, soaking the sheet with the groove surface processed in nano silicone-acrylate emulsion for 10-15 minutes, taking out and drying;
step four: waterproof coating ingredients: selecting and mixing chlorinated rubber resin, silicon dioxide, dicumyl peroxide, pine tar, sodium carboxymethylcellulose and propylene glycol butyl ether as raw materials, wherein the raw materials comprise 70 parts of chlorinated rubber resin, 20 parts of silicon dioxide, 30 parts of dicumyl peroxide, 11 parts of pine tar, 5 parts of sodium carboxymethylcellulose and 8 parts of propylene glycol butyl ether;
step five: stirring and standing the ingredients: mixing the coating ingredients, stirring and standing to fully react and fuse to obtain the waterproof coating;
step six: coating of a coating: coating waterproof paint on the outer surface of the processed plate for multiple times until the surface coating is uniformly coated, standing for 3-5 minutes, and drying after bubbles are eliminated;
step seven: and (3) drying the coating: placing the plate coated with the waterproof coating into a drying box for drying, drying at low temperature of 30-40 ℃ for 100-120 minutes, and coating a glue layer on a panel above the dried plate to form a noise reduction layer 4;
step eight: assembling the plate materials: the assembly is performed by inserting the docking bar block 32 of one floor body 1 into the docking groove 31 of the other floor body 1.
In summary, according to the waterproof floor for reducing tread noise and the production process thereof provided by the invention, the upper part of the sound absorption layer 122 is connected with the upper plate layer 123, the inner parts of the substrate layer 11 and the composite layer 12 are laminated layer by layer, the floor composite property is improved, the sound absorption performance of the wood board is increased, the outer sides of the substrate layer 11 and the composite layer 12 are coated with the waterproof layer 2, chlorinated rubber resin, silicon dioxide, dicumyl peroxide, pine tar, sodium carboxymethylcellulose and propylene glycol butyl ether are selected as raw materials to be mixed to obtain the waterproof layer 2, the processed board is coated with the waterproof coating for multiple times until the surface coating is uniformly coated, the whole floor surface is waterproof by arranging the waterproof layer 2, the whole waterproof performance and the corrosion resistance are improved after installation, the butt joint grooves 31 and the butt joint strip blocks 32 are connected in an inserting manner, the butt joint ends of the butt joint grooves 31, assemble in inserting the butt joint groove 31 on another floor body 1 through the butt joint strip piece 32 on one floor body 1, seal gasket 321 reduces trample the damage to the junction after the installation, guarantee that the junction is connected stably, and improve life, and easy to assemble and dismantlement, improve practicality, go up waterproof layer 2 of sheet layer 123 top cladding one deck and fall the layer 4 of making an uproar, fall the layer 4 of making an uproar and glue on waterproof layer 2 through the adhesive, it falls the layer 4 of making an uproar to set up on the upper surface, reduce the time that sends with the floor when trampling, noise abatement produces.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.