Surplus material feeding unit is pressed in clear of aluminium alloy extruder
Technical Field
The invention relates to the technical field of aluminum profile extruders, in particular to a pressure residual removing and feeding device of an aluminum profile extruder.
Background
With the stable, continuous and rapid development of national economy and high and new technology in China, the aluminum smelting and aluminum profile processing industry in China is also rapidly developed, the aluminum processing industry in China is closely combined with the market and scientific development requirements, so that the traditional aluminum processing material is gradually changed into the modern aluminum processing material, and an extruder is one of important devices in the aluminum profile production and processing process.
At present, the extruder passes through the rotatory pressure and the shearing force that produces of screw rod more, makes the material homogeneous mixing, through the bush shaping, after extruder extrusion work, can remain the surplus pay-off of a partial pressure on the screw rod, is difficult to carry out abundant processing to it, and work efficiency is low, influences follow-up processing work, and we have designed the surplus material feeding unit of clear pressure of an aluminium alloy extruder for this reason and have solved above problem.
Disclosure of Invention
The invention aims to solve the problems that residual material is remained on a screw and the cleaning is difficult in the prior art, and provides a residual material cleaning and feeding device of an aluminum profile extruder.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a surplus material feeding unit of clear pressure of aluminium alloy extruder, includes first supporting leg, second supporting leg, the common fixedly connected with mounting panel in upper end of first supporting leg, second supporting leg, the preceding lateral wall of mounting panel is equipped with extrusion mechanism, the lateral wall of second supporting leg runs through and is equipped with the mounting groove, the lateral wall of mounting groove is equipped with two positioning mechanism that are the position setting down, the inside wall of mounting groove is equipped with the guiding mechanism who extends to in the positioning mechanism, guiding mechanism's upper end fixedly connected with steering mechanism, steering mechanism's lateral wall fixedly connected with riser, the upper end of riser is equipped with the shutoff board, the bottom fixedly connected with clearance mechanism of riser.
Preferably, the extrusion mechanism includes the recipient of fixed connection on the lateral wall before the mounting panel, the lateral wall fixedly connected with motor of recipient, the output shaft of motor runs through the lateral wall of recipient and extends to its inside, the terminal fixedly connected with screw rod of output shaft of motor, the heater is installed to the upper end of recipient, the upper end of recipient is run through and is equipped with the inlet pipe, the lateral wall of recipient runs through and is equipped with the discharge opening, the intercommunication groove has been seted up to the bottom of recipient.
Preferably, positioning mechanism is including seting up the constant head tank on the mounting groove inside wall, the inside wall fixedly connected with first magnetic path of constant head tank.
Preferably, guiding mechanism is including seting up the direction spout on the mounting groove inside wall and communicate each other with the constant head tank, sliding connection has the direction slider in the direction spout, be connected with a plurality of first springs between the interior bottom of direction slider and direction spout, the spacing groove has been seted up to the lateral wall of direction slider, sliding connection has the second magnetic path that extends to in the constant head tank in the spacing groove, the second magnetic path is opposite with the relative lateral wall magnetic pole of first magnetic path, be connected with a plurality of second springs between the inside wall of second magnetic path and spacing groove.
Preferably, steering mechanism includes the installation section of thick bamboo of fixed connection in direction slider upper end, the installation section of thick bamboo internal rotation is connected with the dwang, the one end lateral wall fixedly connected with transmitting gear of dwang, the draw-in groove has all been seted up at the upper and lower both ends of dwang, the upper end fixedly connected with connecting rod of installation section of thick bamboo, the lateral wall of connecting rod rotates and is connected with the first L template that extends to the draw-in groove that is located the top, be connected with a plurality of third springs between the upper end of first L template and installation section of thick bamboo, the upper end of installation section of thick bamboo is rotated and is connected with the second L template that offsets with the bottom of first L template, riser fixed connection is at the other end lateral wall of dwang.
Preferably, clearance mechanism includes the diaphragm of fixed connection in the riser bottom, the upper end of diaphragm is run through and is equipped with the apopore, the aqueduct is installed to the bottom of diaphragm, a plurality of high-pressure shower nozzles are installed to the bottom of aqueduct, the upper end of aqueduct is equipped with rather than the inside inlet tube that communicates each other, the bottom of diaphragm is equipped with the clearance brush, the bottom of diaphragm is equipped with the fixed establishment who offsets tightly with the clearance brush.
Preferably, fixed establishment is including seting up the fixed slot in diaphragm bottom, the one end inside wall fixedly connected with third L template of fixed slot, sliding connection has the fourth L template in the fixed slot, be connected with a plurality of fourth springs between the inside wall of fourth L template and fixed slot, the lateral wall that third L template and fourth L template are relative all offsets tightly with the clearance brush.
Preferably, the side walls of the blocking plate and the transverse plate are fixedly connected with sealing rings.
Compared with the prior art, the invention has the beneficial effects that:
1. through the setting of mounting groove, positioning mechanism, guiding mechanism, steering mechanism, clearance mechanism, can make the shutoff board carry out the shutoff to the intercommunication groove when extruding aluminium alloy, guarantee extrusion work's normal clear up can carry out the clearance to the screw rod after extrusion work, avoid its surface to remain to press surplus pay-off, the going on of follow-up processing work of guarantee.
2. Through the setting of fixed slot, third L template, fourth spring, clearance brush, be convenient for dismantle the clearance with the brush and change, guarantee clearance work's normal clear up work.
In conclusion, the screw cleaning machine is reasonable in structural design, not only can be used for fully cleaning the screw, avoiding residual material pressing and feeding on the surface of the screw and ensuring the subsequent processing work, but also is convenient for disassembling, cleaning and replacing the brush and ensuring the normal operation of the cleaning work.
Drawings
Fig. 1 is a schematic structural diagram of a pressure-clearing residual feeding device of an aluminum profile extruder provided by the invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
FIG. 4 is a schematic view of the connection of the transverse plate, the fixing mechanism and the cleaning brush.
In the figure: 1 first supporting leg, 2 second supporting legs, 3 mounting panels, 4 recipient, 5 motors, 6 screws, 7 heaters, 8 mounting grooves, 9 guide sliding grooves, 10 guide sliding blocks, 11 first springs, 12 positioning grooves, 13 first magnetic blocks, 14 limiting grooves, 15 second magnetic blocks, 16 second springs, 17 mounting tubes, 18 rotating rods, 19 rotating gears, 20 clamping grooves, 21 connecting rods, 22 first L-shaped plates, 23 third springs, 24 second L-shaped plates, 25 vertical plates, 26 plugging plates, 27 transverse plates, 28 water outlets, 29 water guide pipes, 30 high-pressure nozzles, 31 water inlet pipes, 32 fixing grooves, 33 third L-shaped plates, 34 fourth L-shaped plates, 35 fourth springs and 36 cleaning brushes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a pressure clearing and residual feeding device of an aluminum profile extruder comprises a first supporting leg 1 and a second supporting leg 2, wherein the upper ends of the first supporting leg 1 and the second supporting leg 2 are fixedly connected with a mounting plate 3, the front side wall of the mounting plate 3 is provided with an extruding mechanism, the extruding mechanism comprises an extruding barrel 4 fixedly connected to the front side wall of the mounting plate 3, the side wall of the extruding barrel 4 is fixedly connected with a motor 5, an output shaft of the motor 5 penetrates through the side wall of the extruding barrel 4 and extends into the extruding barrel 4, the tail end of the output shaft of the motor 5 is fixedly connected with a screw 6, the upper end of the extruding barrel 4 is provided with a heater 7, the upper end of the extruding barrel 4 is provided with a feeding pipe in a penetrating manner, the side wall of the extruding barrel 4 is provided with a discharging hole in a penetrating manner, the bottom of the extruding barrel 4 is provided with a communicating groove, and it needs to be noted that the arrangement of the extruding mechanism can ensure the normal operation of the extruding operation;
the side wall of the second supporting leg 2 is provided with a mounting groove 8 in a penetrating manner, the side wall of the mounting groove 8 is provided with two positioning mechanisms arranged at lower positions, each positioning mechanism comprises a positioning groove 12 arranged on the inner side wall of the mounting groove 8, and the inner side wall of the positioning groove 12 is fixedly connected with a first magnetic block 13;
the inner side wall of the mounting groove 8 is provided with a guide mechanism extending into the positioning mechanism, the guide mechanism comprises a guide sliding groove 9 which is arranged on the inner side wall of the mounting groove 8 and is communicated with a positioning groove 12, a guide sliding block 10 is connected in the guide sliding groove 9 in a sliding manner, a plurality of first springs 11 are connected between the guide sliding block 10 and the inner bottom of the guide sliding groove 9, it needs to be noted that the guide sliding block 10 is abutted against the inner side wall of the guide sliding groove 9, the guide sliding block 10 can be ensured to stably slide in the vertical direction only in the guide sliding groove 9, a limiting groove 14 is arranged on the side wall of the guide sliding block 10, a second magnetic block 15 extending into the positioning groove 12 is connected in the limiting groove 14 in a sliding manner, the magnetic poles of the side wall of the second magnetic block 15 opposite to the first magnetic block 13 are opposite, a plurality of second springs 16 are connected between the inner side wall of the second magnetic block 15 and the limiting groove 14, it needs to be noted that the second springs 16 are elastic springs, under a natural state, the second magnetic block 15 can be pushed into the positioning groove 12 opposite to the second magnetic block and is attracted with the first magnetic block 13 to fix the guide sliding block 10;
the upper end of the guide mechanism is fixedly connected with a steering mechanism, the side wall of the steering mechanism is fixedly connected with a vertical plate 25, the steering mechanism comprises an installation barrel 17 fixedly connected with the upper end of a guide sliding block 10, the installation barrel 17 is rotatably connected with a rotating rod 18, it is noted that the rotating rod 18 can only rotate in the installation barrel 17, the side wall of one end of the rotating rod 18 is fixedly connected with a rotating gear 19, the upper end and the lower end of the rotating rod 18 are both provided with clamping grooves 20, the upper end of the installation barrel 17 is fixedly connected with a connecting rod 21, the side wall of the connecting rod 21 is rotatably connected with a first L-shaped plate 22 extending to the clamping groove 20 above, a plurality of third springs 23 are connected between the first L-shaped plate 22 and the upper end of the installation barrel 17, the upper end of the installation barrel 17 is rotatably connected with a second L-shaped plate 24 abutting against the bottom of the first L-shaped plate 22, it is noted that the first L-shaped plate 22 is matched with the clamping grooves 20, when the first L-shaped plate 22 extends into the clamping groove 20, the rotating rod 18 can be fixed and cannot rotate, and the vertical plate 25 is fixedly connected to the side wall of the other end of the rotating rod 18;
the upper end of the vertical plate 25 is provided with a plugging plate 26, the bottom of the vertical plate 25 is fixedly connected with a cleaning mechanism, the cleaning mechanism comprises a transverse plate 27 fixedly connected with the bottom of the vertical plate 25, the side walls of the plugging plate 26 and the transverse plate 27 are fixedly connected with sealing rings, it is noted that the sealing rings can ensure the sealing performance between the plugging plate 26, the transverse plate 27 and the communicating groove, the upper end of the transverse plate 27 is provided with a water outlet hole 28 in a penetrating way, the bottom of the transverse plate 27 is provided with a water guide pipe 29, the bottom of the water guide pipe 29 is provided with a plurality of high-pressure nozzles 30, it is noted that the plurality of high-pressure nozzles 30 can uniformly wash the screw rod 6, the upper end of the water guide pipe 29 is provided with a water inlet pipe 31 mutually communicated with the inside of the water guide pipe 29,
diaphragm 27's bottom is equipped with clearance brush 36, diaphragm 27's bottom is equipped with the fixed establishment who offsets tightly with clearance brush 36, fixed establishment is including seting up the fixed slot 32 in diaphragm 27 bottom, the one end inside wall fixedly connected with third L template 33 of fixed slot 32, sliding connection has fourth L template 34 in the fixed slot 32, be connected with a plurality of fourth springs 35 between the inside wall of fourth L template 34 and fixed slot 32, third L template 33 all offsets tightly with clearance brush 36 with the relative lateral wall of fourth L template 34, it needs to notice, fourth spring 35 is the elasticity spring, third L template 33 and fourth L template 34 combined action can be with clearance brush 36 firm fixed.
The invention can be illustrated by the following operating modes:
in the invention, when extrusion work is required, the plugging plate 26 extends into the communicating groove at the bottom of the extrusion cylinder 4, the sealing ring on the plugging plate 26 can play a role of sealing, the motor 5 and the heater 7 are started, which is the prior art and is not described herein, the screw 6 rotates, and materials are put into the extrusion cylinder 4 through the feeding pipe for extrusion work and are discharged through the discharge hole;
after the extrusion operation is finished, the second magnetic block 15 is pulled to slide into the limiting groove 14, the guide sliding block 10 is pushed downwards, when the limiting groove 14 is opposite to the positioning groove 12 positioned below, under the action of the elastic force of the second spring 16, the second magnetic block 15 slides into the positioning groove 12 positioned below and is attracted with the first magnetic block 13 to fix the guide sliding block 10, at the moment, the blocking plate 26 slides out of the communication groove, the second L-shaped plate 24 is rotated to be not propped against the bottom of the first L-shaped plate 22, the first L-shaped plate 22 is pushed downwards, the first L-shaped plate 22 rotates and slides out of the clamping groove 20 positioned above, the rotating gear 19 is rotated, the rotating rod 18 rotates to enable the transverse plate 27 to be opposite to the communication groove, at the moment, the clamping groove 20 positioned below rotates to the upper side, the first L-shaped plate 22 is loosened, under the action of the elastic force of the third spring 23, the first L-shaped plate 22 rotates into the clamping groove 20 to fix the rotating rod 18, rotating the second L-shaped plate 24 to make the second L-shaped plate abut against the bottom of the first L-shaped plate 22 to fix the second L-shaped plate;
the second magnetic block 15 is pulled outwards to slide into the limiting groove 14, the limiting groove 14 is opposite to the positioning groove 12 positioned above under the action of the elastic force of the first spring 11, the second magnetic block 15 is loosened, the second magnetic block 15 slides into the positioning groove 12 positioned above to fix the guide sliding block 10, at the moment, the cleaning brush 36 slides into the extrusion cylinder 4, the transverse plate 27 slides into the communicating groove to block the communicating groove, cleaning liquid is conveyed into the water inlet pipe 31 through the water pump, the cleaning liquid is sprayed out of the high-pressure spray heads 30 through the water guide pipe 29, the motor 5 is started, the screw rod 6 rotates, the high-pressure spray heads 30 and the cleaning brush 36 clean the cleaning liquid simultaneously, the cleaning quality and the cleaning efficiency are guaranteed, sewage is discharged in a centralized manner through the water outlet hole 28, after the cleaning work is finished, repeating the above operation to make the plugging plate 26 slide into the communicating groove to plug the communicating groove, thereby ensuring the subsequent extrusion operation;
when the cleaning brush 36 needs to be cleaned or replaced, the fourth L-shaped plate 34 is pulled outwards to be free from abutting against the cleaning brush 36, the cleaning brush 36 is taken down, after the cleaning or replacement is finished, the fourth L-shaped plate 34 is pulled outwards, the cleaning brush 36 is placed between the third L-shaped plate 33 and the fourth L-shaped plate 34, and the fourth L-shaped plate 34 is sent out to be fixed stably.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.