CN111715302B - Poisoning-resistant metal oxide denitration catalyst and preparation method thereof - Google Patents
Poisoning-resistant metal oxide denitration catalyst and preparation method thereof Download PDFInfo
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- CN111715302B CN111715302B CN202010277796.0A CN202010277796A CN111715302B CN 111715302 B CN111715302 B CN 111715302B CN 202010277796 A CN202010277796 A CN 202010277796A CN 111715302 B CN111715302 B CN 111715302B
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- Prior art keywords
- metal oxide
- poisoning
- catalyst
- metal
- trimethyl ammonium
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- 239000003054 catalyst Substances 0.000 title claims abstract description 116
- 229910044991 metal oxide Inorganic materials 0.000 title claims abstract description 48
- 150000004706 metal oxides Chemical class 0.000 title claims abstract description 48
- 230000000607 poisoning effect Effects 0.000 title claims abstract description 29
- 231100000572 poisoning Toxicity 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 229910000323 aluminium silicate Inorganic materials 0.000 claims abstract description 29
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000001354 calcination Methods 0.000 claims abstract description 22
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002243 precursor Substances 0.000 claims abstract description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- 238000011065 in-situ storage Methods 0.000 claims abstract description 7
- 238000000975 co-precipitation Methods 0.000 claims abstract description 6
- 239000012702 metal oxide precursor Substances 0.000 claims description 37
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 23
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 23
- 239000008367 deionised water Substances 0.000 claims description 21
- 229910021641 deionized water Inorganic materials 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 21
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 15
- 238000001914 filtration Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 239000011259 mixed solution Substances 0.000 claims description 14
- 239000012752 auxiliary agent Substances 0.000 claims description 13
- 239000013049 sediment Substances 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 12
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 9
- CEYYIKYYFSTQRU-UHFFFAOYSA-M trimethyl(tetradecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[N+](C)(C)C CEYYIKYYFSTQRU-UHFFFAOYSA-M 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- SZEMGTQCPRNXEG-UHFFFAOYSA-M trimethyl(octadecyl)azanium;bromide Chemical compound [Br-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C SZEMGTQCPRNXEG-UHFFFAOYSA-M 0.000 claims description 5
- CXRFDZFCGOPDTD-UHFFFAOYSA-M Cetrimide Chemical compound [Br-].CCCCCCCCCCCCCC[N+](C)(C)C CXRFDZFCGOPDTD-UHFFFAOYSA-M 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- VBIIFPGSPJYLRR-UHFFFAOYSA-M Stearyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)C VBIIFPGSPJYLRR-UHFFFAOYSA-M 0.000 claims description 4
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 4
- 239000012046 mixed solvent Substances 0.000 claims description 3
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000007791 liquid phase Substances 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 239000010955 niobium Substances 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 abstract description 49
- 150000001342 alkaline earth metals Chemical class 0.000 abstract description 34
- 239000003513 alkali Substances 0.000 abstract description 26
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 18
- 239000011593 sulfur Substances 0.000 abstract description 18
- 229910052717 sulfur Inorganic materials 0.000 abstract description 18
- 239000010881 fly ash Substances 0.000 abstract description 6
- 239000002028 Biomass Substances 0.000 abstract description 5
- 239000004568 cement Substances 0.000 abstract description 5
- 239000000446 fuel Substances 0.000 abstract description 5
- 239000011521 glass Substances 0.000 abstract description 5
- 206010027439 Metal poisoning Diseases 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000003786 synthesis reaction Methods 0.000 abstract description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 29
- 238000006243 chemical reaction Methods 0.000 description 27
- 230000000694 effects Effects 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 21
- 238000011056 performance test Methods 0.000 description 18
- 239000003546 flue gas Substances 0.000 description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical group CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 10
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 10
- 238000010790 dilution Methods 0.000 description 9
- 239000012895 dilution Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 8
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 8
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 7
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000005303 weighing Methods 0.000 description 6
- WSHADMOVDWUXEY-UHFFFAOYSA-N manganese oxocobalt Chemical compound [Co]=O.[Mn] WSHADMOVDWUXEY-UHFFFAOYSA-N 0.000 description 5
- 235000010333 potassium nitrate Nutrition 0.000 description 5
- 239000004323 potassium nitrate Substances 0.000 description 5
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 235000010344 sodium nitrate Nutrition 0.000 description 4
- 239000004317 sodium nitrate Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000003917 TEM image Methods 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- QQZMWMKOWKGPQY-UHFFFAOYSA-N cerium(3+);trinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O QQZMWMKOWKGPQY-UHFFFAOYSA-N 0.000 description 2
- 239000011258 core-shell material Substances 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000348 titanium sulfate Inorganic materials 0.000 description 2
- OERNJTNJEZOPIA-UHFFFAOYSA-N zirconium nitrate Chemical compound [Zr+4].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O OERNJTNJEZOPIA-UHFFFAOYSA-N 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 1
- BIGPRXCJEDHCLP-UHFFFAOYSA-N ammonium bisulfate Chemical compound [NH4+].OS([O-])(=O)=O BIGPRXCJEDHCLP-UHFFFAOYSA-N 0.000 description 1
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- QGUAJWGNOXCYJF-UHFFFAOYSA-N cobalt dinitrate hexahydrate Chemical compound O.O.O.O.O.O.[Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O QGUAJWGNOXCYJF-UHFFFAOYSA-N 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- XJWSAJYUBXQQDR-UHFFFAOYSA-M dodecyltrimethylammonium bromide Chemical compound [Br-].CCCCCCCCCCCC[N+](C)(C)C XJWSAJYUBXQQDR-UHFFFAOYSA-M 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- MQLVWQSVRZVNIP-UHFFFAOYSA-L ferrous ammonium sulfate hexahydrate Chemical compound [NH4+].[NH4+].O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O MQLVWQSVRZVNIP-UHFFFAOYSA-L 0.000 description 1
- -1 garbage incinerator Chemical class 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- SZQUEWJRBJDHSM-UHFFFAOYSA-N iron(3+);trinitrate;nonahydrate Chemical compound O.O.O.O.O.O.O.O.O.[Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O SZQUEWJRBJDHSM-UHFFFAOYSA-N 0.000 description 1
- 229940082328 manganese acetate tetrahydrate Drugs 0.000 description 1
- CESXSDZNZGSWSP-UHFFFAOYSA-L manganese(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Mn+2].CC([O-])=O.CC([O-])=O CESXSDZNZGSWSP-UHFFFAOYSA-L 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- ALIMWUQMDCBYFM-UHFFFAOYSA-N manganese(2+);dinitrate;tetrahydrate Chemical compound O.O.O.O.[Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ALIMWUQMDCBYFM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- XNHGKSMNCCTMFO-UHFFFAOYSA-D niobium(5+);oxalate Chemical compound [Nb+5].[Nb+5].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O XNHGKSMNCCTMFO-UHFFFAOYSA-D 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/889—Manganese, technetium or rhenium
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8628—Processes characterised by a specific catalyst
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- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/32—Manganese, technetium or rhenium
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Abstract
The invention discloses an anti-poisoning metal oxide denitration catalyst and a preparation method thereof. The catalyst mainly grows a shell layer on the surface of a metal oxide coprecipitation precursor in situ through a silicon source and an aluminum source, and the metal oxide catalyst coated with mesoporous aluminosilicate is formed through calcination. The catalyst of the invention has the advantages of excellent low-temperature denitration performance, simple preparation method, low requirement on synthesis equipment, extremely strong alkali/alkaline earth metal poisoning and sulfur poisoning resistance and the like, and can be suitable for alkali/alkaline earth metal containing catalystBelonging to fly ash and SO 2 Such as garbage incinerator, cement kiln, biomass fuel boiler, glass kiln, etc.
Description
Technical Field
The invention relates to a denitration catalyst and a preparation method thereof, in particular to a metal oxide denitration catalyst and a preparation method thereof, which are applied to the technical field of nitrogen oxide control and purification in environmental protection.
Background
Along with the rapid development of the economy in China, the problem of environmental pollution is also gradually highlighted. Nitrogen Oxides (NO) x ) As a major atmospheric contaminant, it can cause haze, acid rain, ozone voids and photochemical smog, damage the natural environment and cause injury to living beings. In order to control nitrogen oxides, the national regulations such as "emission standards for atmospheric pollutants in thermal power plants" (GB 16723-2011), emission standards for atmospheric pollutants in boilers (GB 16767-2014), and prevention and control of atmospheric pollution (2016) have been put under limits in recent years. Currently, ammonia selective catalytic reduction (NH 3 SCR) technology is widely used at home and abroad, but commercial V 2 O 5 -WO 3 (MoO 3 )/TiO 2 The catalyst has a certain problem in domestic fixed source denitration application.
Due to the complex composition of the flue gases of industrial boilers, alkali/alkaline earth oxides (K 2 O、Na 2 O, caO) and SO 2 And iso-poisons, resulting in the catalyst needing to be replaced or regenerated once for about 3 years. In the practical application conditions of denitration catalysts such as garbage incinerators, cement kilns, biomass fuel boilers and glass kilns, a great amount of alkali metal fly ash contained in the flue gas accelerates the deactivation of the catalyst. Although toxic substances in the flue gas are greatly reduced after the dust removal and desulfurization process, the residual alkali metal fly ash can cover the surface of the catalyst and be combined with the acid center on the catalytic surface, so that the acid amount on the surface of the catalyst is reduced, the adsorption of the reducing agent ammonia is influenced, the reduction of the ammonia by the active center of the catalyst is inhibited, and the activation of the ammonia is reduced. In addition, at lower temperatures, NH 3 SCR catalyst self-reactivity and SO 2 Tolerance is faced withSerious challenges, residual SO from desulfurization process 2 Inactive sulfate may be formed with the catalyst active component; in addition, at 300 ℃ or less, SO 2 Possibly with NH 3 The formed ammonium (hydrogen) sulfate covers the catalytic active sites and blocks the pore channel structure, thereby seriously affecting the activity of the denitration catalyst.
At present, the domestic and foreign patents mainly focus on the improvement and preparation of the activity of the denitration catalyst, the research on the resistance of the denitration catalyst is less, and in the work reported in the literature, only alkali resistance, alkaline earth metal resistance or SO resistance are concerned 2 Poisoning, there are few reports of improvement of resistance in its coexisting state.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to overcome the defects in the prior art and provide an anti-poisoning metal oxide denitration catalyst and a preparation method thereof, and the catalyst is a core-shell structure selective reduction denitration catalyst with good performance and can improve alkali/alkaline earth metals and SO (sulfur dioxide) 2 Poisoning effect in coexistence. The catalyst developed by the invention enhances the alkali/alkaline earth metal resistance and sulfur resistance of the catalyst on the basis of ensuring the excellent medium-low temperature activity of the catalyst, and can greatly prolong the service life of the catalyst in fixed source flue gas denitration.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
an anti-poisoning metal oxide denitration catalyst takes a metal active component and a metal auxiliary agent as cores, and a mesoporous aluminosilicate shell layer is constructed in situ in a liquid phase; the active component of the catalyst metal is at least one of oxides of manganese, vanadium, iron and cerium, and the metal auxiliary agent is at least one of oxides of titanium, cobalt, zirconium, molybdenum, tungsten and niobium.
As a preferable technical scheme of the invention, the metal oxide active component and the auxiliary component are combined in a coprecipitation mode to form a precursor, a shell layer grows on the surface of the metal oxide coprecipitation precursor in situ through a silicon source and an aluminum source, and the mesoporous aluminosilicate coated metal oxide catalyst is formed through calcination.
As a preferable technical scheme of the invention, the solvent used for synthesizing the mesoporous aluminosilicate shell layer is at least one of methanol, ethanol, isopropanol, ethylene glycol and water.
As a preferable technical scheme of the invention, the mass ratio of the mesoporous aluminosilicate shell to the catalyst precursor is (0.1-10): 1.
as a preferable technical scheme of the invention, the molar ratio of silicon to aluminum in the mesoporous aluminosilicate shell layer is (0.1-50): 1.
the preparation method of the poisoning-resistant metal oxide denitration catalyst comprises the following steps:
a. preparing a metal oxide precursor:
dissolving a metal active component and a metal auxiliary agent serving as raw materials in deionized water, adjusting the pH value of the mixed solution to be alkaline, coprecipitating the active component and the auxiliary agent to obtain metal oxide precursor sediment, filtering and drying a product to obtain a precursor for later use;
b. preparation of mesoporous aluminosilicate:
dispersing the metal oxide precursor obtained after drying in the step a in a mixed solvent of alcohol and water, adding a template agent, adjusting the pH to 8-10 by using ammonia water, then adding a silicon source and an aluminum source respectively, filtering and washing after fully stirring, and then calcining at 450-550 ℃ by using a muffle furnace to obtain a product, namely the poisoning-resistant metal oxide denitration catalyst.
In the step a, the mass ratio of the metal active component to the metal auxiliary agent is (1-3): (1.5-2.5).
As a preferred technical solution of the present invention, in the step a, a precursor salt of the metal active component is a soluble salt of a metal; the precursor salt of the auxiliary agent adopts soluble salt of metal.
In the step a, ammonia water is added to adjust the pH of the mixed solution to 8-10.
In the step b, at least one of tetradecyl trimethyl ammonium bromide, tetradecyl trimethyl ammonium chloride, hexadecyl trimethyl ammonium bromide, hexadecyl trimethyl ammonium chloride, octadecyl trimethyl ammonium bromide and octadecyl trimethyl ammonium chloride is adopted as the template agent.
As a preferred embodiment of the present invention, in said step b, calcination is performed for at least 4 hours.
In the preferred embodiment of the present invention, in the step b, the alcohol is at least one of methanol, ethanol, isopropanol, and ethylene glycol.
In the preferred embodiment of the present invention, in the step b, the silicon source is ethyl orthosilicate.
In the step b, the aluminum source is at least one of aluminum chloride, aluminum sulfate, aluminum nitrate and aluminum isopropoxide.
As a preferred technical scheme of the present invention, in the step b, the amount of the aluminum source and the mass ratio of the metal salt for preparing the metal active component are (1-3) calculated with respect to the mass of the metal salt for preparing the metal active component: (0.1-0.4).
Compared with the prior art, the invention has the following obvious prominent substantive features and obvious advantages:
1. the denitration catalyst takes a metal oxide precursor as a core, and mesoporous aluminosilicate is constructed in situ as a shell layer; with the increase of the thickness of the shell layer and the quality of the aluminum source, the alkali/alkaline earth metal resistance of the catalyst is greatly improved, and the catalyst has better sulfur resistance;
2. the preparation method of the invention is simple, low in cost, low in requirement on synthesis equipment, and has the advantages of extremely strong alkali/alkaline earth metal poisoning and sulfur poisoning resistance, and is suitable for fly ash containing alkali/alkaline earth metal and SO 2 The service life of the catalyst in fixed source flue gas denitration can be greatly prolonged in the fields of garbage incinerators, cement kilns, biomass fuel boilers and glass kilns.
Drawings
FIG. 1 is a TEM image of mesoporous aluminosilicate coated manganese cobalt oxide prepared in example 1 of the present invention.
FIG. 2 is a graph showing the pore size distribution of the mesoporous aluminosilicate-coated manganese cobalt oxide prepared in example 1 of the present invention.
Detailed Description
The foregoing aspects are further described in conjunction with specific embodiments, and the following detailed description of preferred embodiments of the present invention is provided:
embodiment one:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 1.5g of manganese nitrate tetrahydrate and 2g of cobalt nitrate hexahydrate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH value to 8, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 5ml of methanol and 55ml of deionized water to prepare a mixed solution, adding 1.5g of dodecyl trimethyl ammonium bromide and 0.5g of octadecyl trimethyl ammonium bromide, and adding 2ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 2ml of tetraethoxysilane, and then adding 0.2g of aluminum nitrate nonahydrate; and stirring for 1h, filtering and washing the product, drying, and calcining at 450 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 90-250 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, and N is at 150 DEG C 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of sodium nitrate and calcined at 500℃for 3 hours to give a poisoning-simulating catalyst, which was then tested for 20ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 90-250 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 85 percent and N is below 150 DEG C 2 The amount of O produced is small. Poisoning resistance prepared in this exampleThe metal oxide denitration catalyst was used as a sample for experimental tests, and referring to fig. 1-2, fig. 1 is a TEM image of mesoporous aluminosilicate coated manganese cobalt oxide prepared in this example. FIG. 2 is a graph showing the pore size distribution of the mesoporous aluminosilicate-coated manganese cobalt oxide prepared in this example. The poisoning-resistant metal oxide denitration catalyst prepared in the embodiment has smaller particle size, and mesoporous aluminosilicate coated manganese cobalt oxide particles have uniform pore diameter. The catalyst of the embodiment is a core-shell structure selective reduction denitration catalyst with good performance, and has high alkali/alkaline earth metal resistance and sulfur resistance, and the catalyst can improve alkali/alkaline earth metal and SO 2 Poisoning effect in coexistence. The catalyst of the embodiment enhances the alkali/alkaline earth metal resistance and sulfur resistance of the catalyst on the basis of ensuring the excellent medium-low temperature activity of the catalyst, and can greatly prolong the service life of the catalyst in fixed source flue gas denitration. The catalyst has the advantages of excellent medium-low temperature denitration performance, simple preparation method, low requirement on synthetic equipment, extremely strong alkali/alkaline earth metal poisoning resistance, sulfur poisoning resistance and the like, and is suitable for alkali/alkaline earth metal-containing fly ash and SO in garbage incinerators, cement kilns, biomass fuel boilers, glass kilns and the like 2 Is a fixed source denitrification requirement.
Example 2:
this embodiment is substantially the same as embodiment 1, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 3g of ferric nitrate nonahydrate and 1.5g of titanium sulfate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH value to 9, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 10ml of ethanol and 50ml of deionized water to prepare a mixed solution, adding 1g of tetradecyl trimethyl ammonium bromide and 1g of octadecyl trimethyl ammonium bromide, and adding 1ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 3ml of ethyl orthosilicate, and then adding 0.2g of aluminum sulfate; and stirring for 2 hours, filtering and washing the product, drying, and calcining at 550 ℃ for 4 hours to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 270-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of potassium nitrate and calcined at 500℃for 3 hours to give a poisoning-simulating catalyst, which was then tested for 1000ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 270-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 80 percent, N 2 The amount of O produced is small.
Example 3
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 1g of cerium nitrate hexahydrate and 2g of ammonium metatungstate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH to 10, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 30ml of isopropanol and 30ml of deionized water to prepare a mixed solution, adding 0.5g of cetyltrimethylammonium chloride and 1g of octadecyltrimethylammonium chloride, and adding 0.5ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 4ml of ethyl orthosilicate, and then adding 0.4g of aluminum chloride; and stirring for 1h, filtering and washing the product, drying, and calcining at 500 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selective testingThe reaction temperature is 210-450 ℃ and the space velocity is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 80 percent, N 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.2g of calcium nitrate and the poisoning-simulating catalyst obtained by calcining at 500℃for 3 hours was retested to a catalyst containing 100ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 270-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 80 percent, N 2 The amount of O produced is small.
Example 4
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 1g of manganese acetate tetrahydrate and 2g of phosphotungstic acid are weighed, dissolved in deionized water, added with ammonia water to adjust the pH value to 9, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: 40ml of ethylene glycol and 20ml of deionized water are measured to prepare a mixed solution, 0.5g of tetradecyltrimethylammonium chloride and 1g of hexadecyltrimethylammonium bromide are added, and 1ml of ammonia water is added; then adding a metal oxide precursor, stirring for 0.5h, adding 3ml of tetraethoxysilane, and then adding 0.3g of aluminum nitrate nonahydrate; and stirring for 1h, filtering and washing the product, drying, and calcining at 550 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 90-300 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, and N is at 180 DEG C 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: a catalyst was impregnated with 0.05g of potassium nitrate and 0.2g of calcium nitrate, and the resulting poisoning-simulating catalyst was calcined at 500℃for 3 hours, and tested again for 50ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 180-300 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 85 percent and N is below 180 DEG C 2 The amount of O produced is small.
Example 5
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 2g of cerium acetate and 2.5g of zirconium nitrate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH to 8, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 20ml of methanol, 20ml of isopropanol and 20ml of deionized water to prepare a mixed solution, adding 1g of tetradecyltrimethylammonium chloride and 2.5g of hexadecyltrimethylammonium bromide, and adding 0.5ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 5ml of ethyl orthosilicate, and then adding 0.2g of aluminum sulfate; and stirring for 1h, filtering and washing the product, drying, and calcining at 500 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 280-480 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent and N is below 450 DEG C 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: impregnating catalyst with 0.1g sodium nitrate and 0.2g calcium nitrate, calcining at 500 deg.C for 3 hr to obtain simulated poisoningCatalyst retest it at 200ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 280-480 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 85 percent, N 2 The amount of O produced is small.
Example 6
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 2g of ferrous ammonium sulfate hexahydrate and 2g of ammonium molybdate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH to 10, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: 10ml of ethanol, 30ml of ethylene glycol and 20ml of deionized water are measured to prepare a mixed solution, 0.5g of tetradecyltrimethylammonium chloride and 0.5g of hexadecyltrimethylammonium bromide are added, and 0.5ml of ammonia water is added; then adding a metal oxide precursor, stirring for 0.5h, adding 1ml of ethyl orthosilicate, and then adding 0.4g of aluminum sulfate; and stirring for 1h, filtering and washing the product, drying, and calcining at 550 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 270-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of potassium nitrate and 0.05g of sodium nitrate, and the poisoning-simulating catalyst obtained by calcining at 500℃for 3 hours was retested to contain 500ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 300-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 O production amountLess.
Example 7
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 2g of ferric chloride and 2g of ammonium metavanadate are weighed and dissolved in deionized water, ammonia water is added to adjust the pH to 10, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: 10ml of ethanol, 20ml of ethylene glycol and 30ml of deionized water are measured to prepare a mixed solution, 0.5g of tetradecyltrimethylammonium chloride and 1.5g of hexadecyltrimethylammonium bromide are added, and 1ml of ammonia water is added; then adding a metal oxide precursor, stirring for 0.5h, adding 1.5ml of tetraethoxysilane and then adding 0.2g of aluminum sulfate; and stirring for 1h, filtering and washing the product, drying, and calcining at 550 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 240-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm,N 2 Is a dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of potassium nitrate and the poisoning-simulating catalyst obtained by calcining at 450℃for 3 hours was retested to a catalyst containing 50ppm SO 2 Under the condition of SCR denitration activity, the reaction temperature is 265-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 The amount of O produced is small.
Example 8
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 2g of cerium nitrate hexahydrate and 2g of niobium oxalate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH to 10, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 5ml of ethanol, 20ml of ethylene glycol and 35ml of deionized water to prepare a mixed solution, adding 1g of tetradecyltrimethylammonium chloride and 0.5g of hexadecyltrimethylammonium bromide, and adding 1ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 2ml of tetraethoxysilane and then adding 0.1g of aluminum sulfate; and stirring for 1h, filtering and washing the product, drying, and calcining at 550 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 300-400 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, N 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of potassium nitrate and calcined at 500℃for 3 hours to give a poisoning-simulating catalyst, which was then tested for 100ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 300-450 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 70 percent, N 2 The amount of O produced is small.
Example 9
This embodiment is substantially identical to the previous embodiment, except that:
in this embodiment, a method for preparing an anti-poisoning metal oxide denitration catalyst includes the following steps:
preparing a metal oxide precursor: 2g of manganese nitrate and 2g of titanium sulfate are weighed, dissolved in deionized water, added with ammonia water to adjust the pH value to 10, and metal oxide precursor sediment is obtained, filtered and dried for standby.
Preparation of mesoporous aluminosilicate: weighing 5ml of ethanol, 10ml of ethylene glycol and 45ml of deionized water to prepare a mixed solution, adding 0.5g of tetradecyltrimethylammonium chloride and 1g of hexadecyltrimethylammonium bromide, and adding 0.5ml of ammonia water; then adding a metal oxide precursor, stirring for 0.5h, adding 1.5ml of tetraethoxysilane and then adding 0.4g of aluminum sulfate; and stirring for 1h, filtering and washing the product, drying, and calcining at 450 ℃ for 4h to obtain the anti-poisoning metal oxide denitration catalyst.
Denitration performance test of catalyst: granulating the prepared catalyst to 40-60 meshes, and placing into a reaction furnace for activity and N 2 Selectively testing, the reaction temperature is 100-250 ℃ and the airspeed is 50000h -1 Under the condition of (1) the denitration efficiency is stabilized to be more than 90 percent, and N is at 150 DEG C 2 O yield was less than 10ppm. Simulated flue gas is O 2 5%,NO 500ppm,NH 3 500ppm, N2 is the dilution gas.
Alkali/alkaline earth metal and sulfur resistance simultaneous poisoning performance test: the catalyst was impregnated with 0.1g of sodium nitrate and calcined at 500℃for 3 hours to give a poisoning-simulating catalyst, which was then tested for 20ppm SO 2 SCR denitration activity under the condition that the reaction temperature is 100-250 ℃ and the airspeed is 50000h -1 Under the condition of that the denitration efficiency is stabilized to be more than 80 percent, N is lower than 150 DEG C 2 The amount of O produced is small.
In summary, the poisoning-resistant metal oxide denitration catalyst of the present invention is a denitration catalyst having both high alkali/alkaline earth metal resistance and sulfur-resistant metal oxide. The catalyst mainly grows a shell layer on the surface of a metal oxide coprecipitation precursor in situ through a silicon source and an aluminum source, and the metal oxide catalyst coated with mesoporous aluminosilicate is formed through calcination. The catalyst of the invention has the advantages of excellent low-temperature denitration performance, simple preparation method, low requirement on synthesis equipment, extremely strong alkali/alkaline earth metal poisoning and sulfur poisoning resistance and the like, and can be suitable for fly ash containing alkali/alkaline earth metal and SO 2 Such as garbage incinerator, cement kiln, biomass fuel boiler and glass kiln.
The embodiment of the present invention has been described above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes, modifications, substitutions, combinations or simplifications made under the spirit and principles of the technical scheme of the present invention can be made according to the purpose of the present invention, so long as the purpose of the present invention is met, and the technical principles and the inventive concept of the anti-poisoning metal oxide denitration catalyst and the preparation method thereof of the present invention are all within the scope of the present invention.
Claims (4)
1. An anti-poisoning metal oxide denitration catalyst, which is characterized in that: taking a metal active component and a metal auxiliary agent as cores, and constructing a mesoporous aluminosilicate shell layer in situ in a liquid phase; the metal active component of the catalyst is at least one of oxides of manganese, vanadium, iron and cerium, and the metal auxiliary agent is at least one of oxides of titanium, cobalt, zirconium, molybdenum, tungsten and niobium;
the metal oxide active component and the auxiliary agent component are combined in a coprecipitation mode to form a precursor, a shell layer grows in situ on the surface of the metal oxide coprecipitation precursor through a silicon source and an aluminum source, and the metal oxide catalyst coated with mesoporous aluminosilicate is formed through calcination;
the mass ratio of the mesoporous aluminosilicate shell to the precursor is (0.1-10): 1, a step of;
the molar ratio of silicon to aluminum in the mesoporous aluminosilicate shell layer is (0.1-50): 1, a step of;
the poisoning-resistant metal oxide denitration catalyst is prepared by adopting the following preparation method, and comprises the following steps:
a. preparing a metal oxide precursor:
dissolving a metal active component source and a metal auxiliary agent source in deionized water, adjusting the pH value of the mixed solution to be alkaline to obtain metal oxide precursor sediment, filtering and drying to obtain a precursor for later use; the mass ratio of the metal active component to the metal auxiliary agent is (1-3): (1.5-2.5);
b. preparation of mesoporous aluminosilicate:
dispersing the metal oxide precursor obtained after drying in the step a in a mixed solvent of alcohol and water, adding a template agent, adjusting the pH to 8-10 by using ammonia water, then adding a silicon source and an aluminum source respectively, filtering and washing after fully stirring, and then calcining at 450-550 ℃ by using a muffle furnace to obtain a product, namely the poisoning-resistant metal oxide denitration catalyst;
the template agent adopts at least one of tetradecyl trimethyl ammonium bromide, tetradecyl trimethyl ammonium chloride, hexadecyl trimethyl ammonium bromide, hexadecyl trimethyl ammonium chloride, octadecyl trimethyl ammonium bromide and octadecyl trimethyl ammonium chloride.
2. A method for preparing the poisoning-resistant metal oxide denitration catalyst as defined in claim 1, which is characterized by comprising the following steps: the method comprises the following steps:
a. preparing a metal oxide precursor:
dissolving a metal active component source and a metal auxiliary agent source in deionized water, adjusting the pH value of the mixed solution to be alkaline to obtain metal oxide precursor sediment, filtering and drying to obtain a precursor for later use; the mass ratio of the metal active component to the metal auxiliary agent is (1-3): (1.5-2.5);
b. preparation of mesoporous aluminosilicate:
dispersing the metal oxide precursor obtained after drying in the step a in a mixed solvent of alcohol and water, adding a template agent, adjusting the pH to 8-10 by using ammonia water, then adding a silicon source and an aluminum source respectively, filtering and washing after fully stirring, and then calcining at 450-550 ℃ by using a muffle furnace to obtain a product, namely the poisoning-resistant metal oxide denitration catalyst;
the template agent adopts at least one of tetradecyl trimethyl ammonium bromide, tetradecyl trimethyl ammonium chloride, hexadecyl trimethyl ammonium bromide, hexadecyl trimethyl ammonium chloride, octadecyl trimethyl ammonium bromide and octadecyl trimethyl ammonium chloride.
3. The method for preparing the poisoning-resistant metal oxide denitration catalyst according to claim 2, characterized by comprising the steps of: in the step a, ammonia water is added to adjust the pH value of the mixed solution to 8-10.
4. The method for preparing the poisoning-resistant metal oxide denitration catalyst according to claim 2, characterized by comprising the steps of: in said step b, calcination is carried out for at least 4 hours.
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