CN111715105A - Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof - Google Patents

Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof Download PDF

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Publication number
CN111715105A
CN111715105A CN202010744681.8A CN202010744681A CN111715105A CN 111715105 A CN111715105 A CN 111715105A CN 202010744681 A CN202010744681 A CN 202010744681A CN 111715105 A CN111715105 A CN 111715105A
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China
Prior art keywords
raw materials
stirring
drum
fruit juice
wall
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Pending
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CN202010744681.8A
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Chinese (zh)
Inventor
吕兴旺
张舍妮
李萌
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Anhui Dangshan Haisheng Fruit Co ltd
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Anhui Dangshan Haisheng Fruit Co ltd
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Application filed by Anhui Dangshan Haisheng Fruit Co ltd filed Critical Anhui Dangshan Haisheng Fruit Co ltd
Priority to CN202010744681.8A priority Critical patent/CN111715105A/en
Publication of CN111715105A publication Critical patent/CN111715105A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B01F27/906Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms  with fixed axis

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention discloses a dosing device for preparing mixed fruit juice, which comprises a fixing frame, wherein a plurality of material grooves, a stirring cylinder and a finished product outlet are sequentially fixed at the top end of the fixing frame from left to right, the bottom ends of the material grooves and the stirring cylinder as well as the bottom end of the stirring cylinder and the finished product outlet are connected through rubber tubes, a limiting groove is arranged at the position, close to the middle part of the rubber tube, of the side surface of the top end of the fixing frame, a disc is arranged at the circle center of the limiting groove, an extrusion roller is arranged at the edge of one side, far away from the fixing frame, of the disc, a fixing rod is vertically arranged inside the stirring cylinder, a rotating cylinder is sleeved on the outer wall of the fixing rod, a rotating hole is formed in the outer wall. The invention also discloses a quantitative method of the mixed fruit juice. Through the cooperation of above each device use, the proportion that can make fruit juice raw materials for producing accurate control of being convenient for more reduces equipment cost to promote the efficiency that the raw materials mixes, promote fruit juice production efficiency.

Description

Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof
Technical Field
The invention relates to the technical field of related equipment for producing and preparing fruit juice, in particular to a quantifying device for preparing mixed fruit juice and a raw material quantifying method thereof.
Background
The fruit juice of mixed type need be mixed with strict proportion to multiple raw materials, just can make the flavor of mixed beverage better stable, the raw materials of current fruit juice production are compared difficult if will reach accurate proportion to required equipment cost is also higher relatively, after the fruit juice raw materials mixes with certain proportion, still need stir it, but current agitated vessel efficiency is lower, can't realize the input of fruit juice raw materials, carry out the output of fruit juice finished product, make the preparation efficiency of mixed type fruit juice lower, the cost is higher.
Disclosure of Invention
The invention aims to provide a dosing device for preparing mixed fruit juice and a raw material dosing method thereof, which are used for solving the problems that the proportion of mixed fruit juice raw materials is difficult to control, the cost of the existing device is high, the efficiency of the existing stirring device is low, and the input of raw materials and the output of finished products are difficult to realize.
In order to achieve the purpose, the invention provides the following technical scheme: a mixed type dosing device for preparing fruit juice comprises a fixing frame, wherein a plurality of material grooves, a stirring cylinder and a finished product outlet are sequentially fixed at the top end of the fixing frame from left to right, the bottom ends of the material grooves and the stirring cylinder as well as the bottom end of the stirring cylinder and the finished product outlet are connected through rubber tubes, a limiting groove is integrally arranged at the position, close to the middle part of the rubber tube, of the side surface of the top end of the fixing frame, a disc is installed at the circle center of the limiting groove, an extrusion roller is installed at the edge of one side, away from the fixing frame, of the disc, a material distributing motor is installed at one side, away from the limiting groove, a power output shaft of the material distributing motor is fixed with the center of the disc, a fixing rod is installed in the stirring cylinder along the vertical direction, a rotating cylinder is sleeved on the outer wall, and a stirring motor is arranged on the outer wall of the top side of the stirring cylinder, and a power output shaft of the stirring motor is fixed with the top end of the rotating cylinder.
In a further embodiment, the number of the extrusion rollers is four, the four extrusion rollers are arranged on the side face of the disc in an annular and equidistant mode, and the distance between the outer wall of each extrusion roller and the inner wall of the limiting groove is twice of the wall thickness of the rubber tube.
In a further embodiment, the limiting groove is a half circular ring structure, and the disc and the limiting groove are arranged in the same circle center.
In a further embodiment, the outer wall of the drum is fixed with three sets of agitating plates, and the three sets of agitating plates are arranged equidistantly on the outer wall of the drum, the top side of the agitating plates near the top end of the drum deviates from the vertical by 30-45 °, and the agitating plates near the top end of the drum are arranged symmetrically to the agitating plates near the bottom end of the drum.
In a further embodiment, the outer wall of the rotating drum is provided with rotating holes between two adjacent groups of stirring plates, rotating rods are arranged inside the rotating holes, the end part of each rotating rod, which is located at the outer side of the rotating drum, is fixed with a stirring frame, two rotating holes are arranged between every two adjacent groups of stirring plates, and the two rotating holes are symmetrically arranged.
In a further embodiment, a gear is fixed at one end of the rotating rod positioned in the drum, a rack meshed with the gear is integrally arranged on the outer wall of the fixed rod, and the rack is of a circular ring structure.
In a further embodiment, a plurality of channels are formed in the inner wall of the mixing drum along the vertical direction, and the plurality of channels are distributed on the inner wall of the mixing drum at equal intervals in a ring shape.
In a further embodiment, the outer wall of the top side of the rubber tube is attached to the inner wall of the limiting groove.
Preferably, the fruit juice preparation method adopting the mixed type fruit juice preparation quantifying equipment comprises the following specific using steps;
t1, different raw materials are poured into different material grooves in a classified mode, then the power supplies of the material distributing motor and the stirring motor are closed, when the material distributing motor runs, the extrusion roller rotates along with the edge of the disc, the outer wall of the extrusion roller is gradually contacted with the rubber tube, and gradually attached to the rubber tube along with the rotation of the disc and extrudes the rubber tube towards the direction close to the limit groove, the raw materials between the attachment positions of the inner walls of the rubber tubes are separated between two adjacent extrusion rollers, the raw materials can be quantified through the extrusion rollers which are arranged in an annular and equidistant way, the raw materials in the rubber tube are transferred to the inner part of the mixing drum along with the rotation of the extrusion rollers along with the disc, the effect of quantitatively adjusting the raw materials can be achieved by adjusting the rotating speeds of the material distribution motors corresponding to different raw materials, and the adding speed of the raw materials into the mixing drum can be increased by adjusting the rotating speeds of the material distribution motors;
t2, the stirring motor drives the rotary drum and the fixed rod to rotate relatively, the stirring plate at the upper end of the rotary drum disturbs the raw materials towards the middle of the stirring drum, the stirring plate at the lower end of the rotary drum disturbs the raw materials towards the middle of the stirring drum, so that the raw materials at the upper part of the stirring drum and the raw materials at the bottom of the stirring drum are converged and mixed at the middle of the stirring drum, and the stirring plate at the middle of the stirring drum is used for stirring the converged and mixed raw materials again, so that the raw materials are mixed more fully, the stirring and mixing efficiency is improved, and the time required for fully mixing the raw;
t3, when taking place the relative rotation between rotary drum and the dead lever, take place the relative rotation between the gear of rotary drum tip and the rack, the rotary drum can be implemented the disturbance to the raw materials with driving the stirring frame, can increase the inside area to the raw materials disturbance of churn, can show the efficiency that promotes the raw materials and mix at the inside stirring of churn, the mixing rate of raw materials obtains very big promotion, the branch material motor that is located between churn and the finished product export is when rotating, can carry out the ration again and transport wholesale, can set up the splendid attire instrument in the below of finished product export, make the filling that mixes fruit juice can realize the ration, promote the efficiency of mixed type fruit juice production.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the rubber tube is extruded by the adjacent extrusion rollers, so that raw materials in the rubber tube are quantitatively conveyed in the rubber tube, and finished products can be quantitatively conveyed, the raw materials in the stirring cylinder can be converged and mixed in the middle of the stirring cylinder while being stirred by the two symmetrical stirring plates, so that the raw materials can be mixed more fully, the disturbed area of the raw materials can be increased by the stirring frame, the stirring and mixing speed of the raw materials is increased, the cost of equipment for quantitatively feeding the raw materials and the finished products can be reduced by matching the devices, and the raw material stirring speed is increased, so that the raw material input and the finished product output can be simultaneously performed, and the production efficiency is improved.
2. The channel in the invention can impact raw materials to form turbulent flow when the raw materials are disturbed to be in contact with the inner wall of the stirring cylinder, so that the mixing speed between the powdery raw materials and the liquid raw materials can be increased, and the mixing efficiency of the raw materials can be further improved.
Drawings
FIG. 1 is a schematic view of a fixing frame according to an embodiment of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1.
In the figure: 1. a fixed mount; 2. a material groove; 3. a mixing drum; 31. a channel; 4. a finished product outlet; 5. a rubber tube; 6. a limiting groove; 7. a disc; 8. a squeeze roll; 9. a material distributing motor; 10. fixing the rod; 11. a rotating drum; 111. a stirring plate; 112. hole turning; 113. a rotating rod; 114. a stirring frame; 115. a gear; 116. a rack; 12. a stirring motor.
Detailed Description
In order to more conveniently and accurately control the proportion of raw materials for producing the fruit juice, reduce the equipment cost, improve the efficiency of mixing the raw materials and improve the production efficiency of the fruit juice, the mixed type quantifying equipment for preparing the fruit juice and the raw material quantifying method thereof are particularly provided. The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-2, the present embodiment provides a quantifying apparatus for preparing mixed fruit juice and a raw material quantifying method thereof, including a fixing frame 1, a plurality of material tanks 2, a mixing drum 3 and a finished product outlet 4 are sequentially fixed on the top end of the fixing frame 1 from left to right, a position between the bottom ends of the material tanks 2 and the mixing drum 3 and a position between the bottom end of the mixing drum 3 and the finished product outlet 4 are all connected by rubber tubes 5, a position-limiting groove 6 is integrally arranged on the side surface of the top end of the fixing frame 1 near the middle part of the rubber tube 5, a circular disc 7 is arranged at the center of the position-limiting groove 6, an extrusion roller 8 is arranged at the edge of the circular disc 7 far from the side of the fixing frame 1, a material-distributing motor 9 is arranged on the side of the fixing frame 1 far from the position-limiting groove 6, a power output shaft of the material-distributing motor 9 is, the top of rotary drum 11 extends vertical direction upwards to extend to the outside of churn 3, and agitator motor 12 is installed to the outer wall on churn 3 top side, and agitator motor 12's power output shaft is fixed with the top of rotary drum 11.
The squeeze roll 8 is provided with four, and four squeeze rolls 8 are the setting of annular equidistance in the side of disc 7, and the distance of 8 outer walls of squeeze roll and 6 inner walls of spacing groove is the twice of 5 wall thicknesses of rubber tube.
The limiting groove 6 is of a half circular ring structure, and the disc 7 and the limiting groove 6 are arranged in the same circle center.
The outer wall of the rotating drum 11 is fixed with stirring plates 111, three groups of stirring plates 111 are arranged, and the three groups of stirring plates 111 are arranged at equal intervals on the outer wall of the rotating drum 11, the top side of the stirring plate 111 near the top end of the rotating drum 11 deviates from the vertical direction by 30-45 degrees, and the stirring plate 111 near the top end of the rotating drum 11 is arranged symmetrically with the stirring plate 111 near the bottom end of the rotating drum 11.
The outer wall of the rotary drum 11 has been seted up between two adjacent sets of stirring boards 111 and has been changeed hole 112, the internally mounted who changes hole 112 has a bull stick 113, and the end that bull stick 113 is located the rotary drum 11 outside is fixed with stirring frame 114, has seted up two between every two adjacent sets of stirring boards 111 and has changeed hole 112, and two commentaries on classics hole 112 symmetry settings.
A gear 115 is fixed at one end of the rotating rod 113 positioned in the drum 11, a rack 116 engaged with the gear 115 is integrally arranged on the outer wall of the fixed rod 10, and the rack 116 is of a circular structure.
The inner wall of the mixing drum 3 is provided with a plurality of channels 31 along the vertical direction, and the plurality of channels 31 are annularly and equidistantly distributed on the inner wall of the mixing drum 3.
The outer wall of the top side of the rubber tube 5 is attached to the inner wall of the limiting groove 6.
In the embodiment, different raw materials are poured into different material grooves 2 in a classified manner, then the power supplies of a material distribution motor 9 and a stirring motor 12 are closed, when the material distribution motor 9 operates, the extrusion rollers 8 rotate along the edge of the disc 7, the outer walls of the extrusion rollers 8 gradually contact with the rubber tube 5 and gradually adhere to the rubber tube 5 along with the rotation of the disc 7, the rubber tube 5 is extruded towards the direction close to the limiting groove 6, the raw materials between the adhering positions of the inner walls of the rubber tube 5 are separated between two adjacent extrusion rollers 8, the raw materials can be quantified through the extrusion rollers 8 arranged at equal intervals in an annular shape, the raw materials in the rubber tube 5 are transferred into the stirring cylinder 3 along with the rotation of the disc 7 along with the rotation of the extrusion rollers 8, the effect of adjusting the raw material quantification can be achieved by adjusting the rotating speeds of the material distribution motors 9 corresponding to different raw materials, and the rotating speeds of the material distribution motors 9 can be adjusted, the rate of addition of the raw material to the inside of the agitating drum 3 is increased.
Agitator motor 12 drives and takes place relative rotation between rotary drum 11 and the dead lever 10, the stirring board 111 that is located the rotary drum 11 upper end is with the middle part department disturbance of raw materials towards churn 3, the stirring board 111 that is located the rotary drum 11 lower extreme is with the middle part department disturbance of raw materials towards churn 3, make the raw materials on 3 upper portions of churn assemble and mix in the middle part department of churn 3 with the raw materials of 3 bottoms of churn, and implement once more stirring to the raw materials that assembles the mixture by the stirring board 111 of middle part department, make the more abundant that the raw materials mixes, promote stirring mixing efficiency, shorten the required time of raw materials intensive mixing.
When taking place relative rotation between rotary drum 11 and the dead lever 10, take place relative rotation between the gear 115 of 113 tip of bull stick and the rack 116, bull stick 113 can drive agitator 114 and implement the disturbance to the raw materials, can increase the inside area to the raw materials disturbance of churn 3, can show the efficiency that promotes the raw materials and mix at the inside stirring of churn 3, the mixing rate of raw materials obtains very big promotion, the branch material motor 9 that is located between churn 3 and the finished product export 4 is when rotating, can carry out ration again and transport wholesale, can set up the splendid attire instrument in the below of finished product export 4, make the filling of mixing fruit juice realize the ration, promote the efficiency of mixed type fruit juice production.
Through the cooperation of above each device use, the proportion that can make fruit juice raw materials for producing accurate control of being convenient for more reduces equipment cost to promote the efficiency that the raw materials mixes, promote fruit juice production efficiency.
Example 2
Referring to fig. 1, a further improvement is made on the basis of embodiment 1: a plurality of channels 31 have been seted up along vertical direction to the inner wall of churn 3, and a plurality of channels 31 distribute at the annular equidistance of inner wall of churn 3, and channel 31 can be when the raw materials is disturbed the inner wall contact with churn 3, makes and assaults between the raw materials, forms indiscriminate flow, can make the speed of mixing between powdered raw materials and the liquid raw materials promote, can further promote the efficiency that the raw materials was mixed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a dosing device is used in preparation of mixed type fruit juice, includes mount (1), its characterized in that: the automatic material distribution device is characterized in that a plurality of material grooves (2), a mixing drum (3) and a finished product outlet (4) are sequentially fixed at the top end of the fixing frame (1) from left to right, the bottom end of each material groove (2) and the top end of the mixing drum (3) and the bottom end of each mixing drum (3) and the finished product outlet (4) are connected through rubber tubes (5), a limiting groove (6) is integrally arranged at the middle part of the side surface of the top end of the fixing frame (1) close to each rubber tube (5), a disc (7) is installed at the circle center of the limiting groove (6), an extrusion roller (8) is installed at the edge of one side, away from the fixing frame (1), of the fixing frame (1) away from the limiting groove (6), a distribution motor (9) is installed at one side, the power output shaft of the distribution motor (9) is fixed with the center of the disc (7), a fixing rod (10) is installed, the outer wall of dead lever (10) has cup jointed rotary drum (11), the top of rotary drum (11) extends the outside that vertical direction upwards extended to churn (3), agitator motor (12) are installed to the outer wall on churn (3) top side, the power output shaft of agitator motor (12) is fixed with the top of rotary drum (11).
2. The mixing type fruit juice preparing dosing device according to claim 1, wherein: the extrusion rollers (8) are four, the four extrusion rollers (8) are arranged on the side face of the disc (7) in an annular equal distance mode, and the distance between the outer wall of each extrusion roller (8) and the inner wall of the limiting groove (6) is twice of the wall thickness of the rubber tube (5).
3. The mixing type fruit juice preparing dosing device according to claim 1, wherein: the limiting groove (6) is of a half circular ring structure, and the disc (7) and the limiting groove (6) are arranged in the same circle center.
4. The mixing type fruit juice preparing dosing device according to claim 1, wherein: stirring plates (111) are fixed on the outer wall of the rotary drum (11), three groups of stirring plates (111) are arranged on the outer wall of the rotary drum (11), the three groups of stirring plates (111) are arranged on the outer wall of the rotary drum (11) at equal intervals, the top side of the stirring plate (111) close to the top end of the rotary drum (11) deviates from the vertical direction by 30-45 degrees, and the stirring plates (111) close to the top end of the rotary drum (11) are symmetrically arranged with the stirring plates (111) close to the bottom end of the rotary drum (11).
5. The mixing type fruit juice preparing dosing device according to claim 4, wherein: the outer wall of the rotary drum (11) is provided with a rotary hole (112) between two adjacent groups of stirring plates (111), the inside of the rotary hole (112) is provided with a rotary rod (113), the end part of the rotary rod (113) positioned at the outer side of the rotary drum (11) is fixed with a stirring frame (114), two rotary holes (112) are formed between every two adjacent groups of stirring plates (111), and the two rotary holes (112) are symmetrically arranged.
6. The mixing type fruit juice preparing dosing device according to claim 5, wherein: a gear (115) is fixed at one end of the rotating rod (113) positioned in the rotating drum (11), a rack (116) meshed with the gear (115) is integrally arranged on the outer wall of the fixed rod (10), and the rack (116) is of a circular structure.
7. The mixing type fruit juice preparing dosing device according to claim 1, wherein: a plurality of channels (31) are formed in the inner wall of the mixing drum (3) in the vertical direction, and the plurality of channels (31) are distributed on the inner wall of the mixing drum (3) in an annular and equidistant mode.
8. The mixing type fruit juice preparing dosing device according to claim 1, wherein: the outer wall of the top side of the rubber tube (5) is attached to the inner wall of the limiting groove (6).
9. The method of claim 1, comprising the steps of:
t1, different raw materials are poured into different material grooves (2) in a classified mode, then power supplies of a material distribution motor (9) and a stirring motor (12) are closed, when the material distribution motor (9) operates, extrusion rollers (8) rotate along with the edges of discs (7), the outer walls of the extrusion rollers (8) are gradually contacted with rubber tubes (5), the extrusion rollers gradually adhere to the rubber tubes (5) along with the rotation of the discs (7) and extrude the rubber tubes (5) towards the direction close to a limiting groove (6), the raw materials between the adhering positions of the inner walls of the rubber tubes (5) are separated between two adjacent extrusion rollers (8), the raw materials can be quantified through the extrusion rollers (8) arranged at equal intervals in an annular mode, the raw materials in the rubber tubes (5) are transferred into the stirring barrel (3) along with the rotation of the extrusion rollers (8) along with the rotation of the discs (7), and the material distribution speeds of the motor (9) corresponding to the different raw materials are adjusted, the effect of quantitatively adjusting the raw materials can be achieved, and the adding speed of the raw materials into the stirring drum (3) can be increased by adjusting the rotating speed of the material distribution motor (9);
t2, a stirring motor (12) drives the rotary drum (11) and the fixed rod (10) to rotate relatively, a stirring plate (111) positioned at the upper end of the rotary drum (11) disturbs the raw materials towards the middle of the stirring drum (3), a stirring plate (111) positioned at the lower end of the rotary drum (11) disturbs the raw materials towards the middle of the stirring drum (3), so that the raw materials at the upper part of the stirring drum (3) and the raw materials at the bottom of the stirring drum (3) are converged and mixed at the middle of the stirring drum (3), and the converged and mixed raw materials are stirred again by the stirring plate (111) at the middle part, so that the raw materials are mixed more fully, the stirring and mixing efficiency is improved, and the time required for fully mixing the raw materials is shortened;
t3, when taking place relative rotation between rotary drum (11) and dead lever (10), take place relative rotation between gear (115) and the rack (116) of rotary lever (113) tip, rotary lever (113) can drive agitator (114) and implement the disturbance to the raw materials, can increase the inside area to the raw materials disturbance of churn (3), can show the efficiency that promotes the raw materials and mix in churn (3) inside stirring, the mixing rate of raw materials obtains very big promotion, branch material motor (9) that are located between churn (3) and finished product export (4) are when rotating, can carry out ration again and transport wholesale to the finished product that mixes, can set up the splendid attire instrument in the below of finished product export (4), make the filling of mixing fruit juice realize the ration, promote the efficiency of mixed type fruit juice production.
CN202010744681.8A 2020-07-29 2020-07-29 Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof Pending CN111715105A (en)

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CN202010744681.8A CN111715105A (en) 2020-07-29 2020-07-29 Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof

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Application Number Priority Date Filing Date Title
CN202010744681.8A CN111715105A (en) 2020-07-29 2020-07-29 Quantitative equipment for preparing mixed fruit juice and raw material quantitative method thereof

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Application publication date: 20200929

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