CN111705697A - Wind-resistant traffic sign and installation method thereof - Google Patents
Wind-resistant traffic sign and installation method thereof Download PDFInfo
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Abstract
本发明涉及一种抗风交通标志牌及其安装方法。本发明包括标志牌牌板、角度转换构件和标志牌立梁。标志牌牌板包括多个并排布置的带倾角叶片,每个叶片的边缘均设置折边,叶片并排布置方向可选择横向布置或竖向布置;角度转换构件的两个前臂与叶片铆接,角度转换构件两个后臂与标志牌立梁铆接;叶片表面设置有逆反射层。本发明通过带倾角叶片间的间隙引导气流通过标志牌,大幅减小标志牌牌板的受风面积,进而减少牌板承受的风载,提高标志牌的抗风性能。多个带倾角叶片组成的抗风交通标志牌设计减少牌板承受的风压,降低了风对交通标志牌牌板的弯折破坏和牌架的倾斜破坏,延长使用寿命,降低了交通标志牌建设和维护的成本,减少了人力物力的支出。
The invention relates to a wind-resistant traffic sign and an installation method thereof. The present invention includes a sign board, an angle conversion member and a sign stand beam. The sign board includes a plurality of blades with inclined angle arranged side by side, and the edge of each blade is provided with a folded edge. The side-by-side arrangement of the blades can be horizontally arranged or vertically arranged; the two forearms of the angle conversion member are riveted with the blades, and the angle is converted The two rear arms of the component are riveted with the vertical beam of the sign plate; the surface of the blade is provided with a retroreflection layer. The invention guides the air flow through the sign board through the gap between the blades with the inclination angle, greatly reduces the wind receiving area of the sign board board, thereby reduces the wind load borne by the board board, and improves the wind resistance performance of the sign board. The design of wind-resistant traffic signs composed of multiple inclined blades reduces the wind pressure on the board, reduces the bending damage to the traffic sign board and the tilt damage of the card frame, prolongs the service life, and reduces the traffic sign board. The cost of construction and maintenance reduces the expenditure of manpower and material resources.
Description
技术领域technical field
本发明属于公路交通设施技术领域,涉及一种抗风交通标志牌及其安装方法。具体地是一种由多个并排布置的叶片作为标志牌底板来提高抗风稳定性的交通标志牌。The invention belongs to the technical field of highway traffic facilities, and relates to a wind-resistant traffic sign and an installation method thereof. Specifically, it is a traffic sign that uses a plurality of blades arranged side by side as a sign board to improve wind resistance stability.
背景技术Background technique
随着世界经济的迅猛发展,全球现代化进程刻不容缓。高速公路被誉为一个国家走向现代化的桥梁,是发展现代交通业的必经之路。其中,交通标志牌被誉为“公路灯塔”,是介绍道路交通信息和保障道路交通安全的重要设施。为了解决高速公路建设过程中出现的因交通标志牌牌板受强风易弯折破坏甚至牌架的倾斜破坏而影响其使用功能的问题,并满足经济、抗风稳定性、视觉友好性(视认性)等要求,延长其使用寿命,减少其维护费用,交通标志牌的结构形式不断发展创新。With the rapid development of the world economy, the process of global modernization cannot be delayed. Expressway is known as a bridge for a country to modernize, and it is the only way to develop modern transportation industry. Among them, traffic signs are known as "road lighthouses" and are important facilities for introducing road traffic information and ensuring road traffic safety. In order to solve the problem that the use function of the traffic sign plate is affected by the strong wind and even the tilting damage of the card frame in the process of expressway construction, and to meet the requirements of economy, wind resistance stability, visual friendliness (visual recognition) To extend its service life and reduce its maintenance costs, the structural form of traffic signs is constantly developing and innovating.
传统交通标志牌迎风面大,交通标志牌需要承受很大的风荷载,结构抗风能力不足,具有标志牌更换周期短和维护费用高等缺点,浪费了大量的资源。值得一提的是,对于采用悬臂式结构类型的交通标志牌,其牌面承受风荷载过大会导致悬臂梁承受过大的弯矩、立柱承受过大的扭矩,因此需在设计上加大梁、柱尺寸才能满足承载力要求,由此造成材料和能源的浪费。因而由多个带倾角叶片组成的抗风交通标志牌的叶片设计,通过带倾角叶片间的间隙引导气流通过标志牌,大幅减小标志牌牌板的受风面积,进而减少牌板承受的风载,降低了风对交通标志牌牌板的弯折破坏和牌架的倾斜破坏,提高标志牌的抗风性能。本发明提出的交通标志牌牌板由多个并排布置的带倾角叶片组成,结构简单、安全可靠、性能优越、经久耐用的由多个带倾角叶片组成的抗风交通标志牌。特别是在近海海面和海岛、海岸等地势平坦、风荷载对标志牌稳定性影响较大的地区,本发明具有很强的适应性。The traditional traffic signs have a large windward side, and the traffic signs need to bear a large wind load, and the structure has insufficient wind resistance. It is worth mentioning that for the traffic sign with cantilever structure, the wind load on its surface will cause the cantilever beam to bear excessive bending moment and the column to bear excessive torque, so it is necessary to increase the beam, Only the column size can meet the bearing capacity requirements, resulting in waste of material and energy. Therefore, the blade design of the wind-resistant traffic signboard composed of a plurality of blades with inclination angle guides the air flow through the signboard through the gap between the blades with an inclination angle, which greatly reduces the wind-receiving area of the signboard and reduces the wind that the signboard bears. It can reduce the bending damage of the traffic sign board and the inclined damage of the card frame by the wind, and improve the wind resistance performance of the sign. The traffic sign board provided by the invention is composed of a plurality of inclined blades arranged side by side, and is a wind-resistant traffic sign composed of a plurality of inclined blades with simple structure, safety and reliability, superior performance and durability. Especially in the areas where the terrain is flat and the wind load has a great influence on the stability of the signboard, such as the offshore sea surface, islands and coasts, the invention has strong adaptability.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是提供一种抗风交通标志牌及其安装方法。通过带倾角叶片间的间隙引导气流通过标志牌,大幅减小标志牌牌板的受风面积,进而减少牌板承受的风载,降低了风对交通标志牌牌板的弯折破坏和牌架的倾斜破坏,提高标志牌的抗风性能。The purpose of the present invention is to provide a wind-resistant traffic sign and an installation method thereof. The air flow is guided through the sign board through the gap between the angled blades, which greatly reduces the wind-receiving area of the sign board, thereby reducing the wind load on the board, reducing the bending damage of the traffic sign board and the card frame caused by the wind. The inclined damage of the signboard improves the wind resistance of the sign.
本发明所述的一种抗风交通标志牌,包括标志牌牌板、角度转换构件和标志牌立梁。所述的标志牌牌板包括多个并排布置的带倾角叶片,每个叶片的边缘均设置折边,叶片并排布置方向可选择横向布置或竖向布置;角度转换构件的两个前臂与叶片铆接,角度转换构件两个后臂与标志牌立梁铆接;叶片表面设置有逆反射层。角度转换构件的两个前臂与两个后臂通过两个角度转换构件的侧板连接。每个叶片均设置两个及两个以上的角度转换构件。根据交通标志牌安装地区的基本风压和地面粗糙度参数,基于标志牌的设计所需尺寸和设计安装高度,确定标志牌的设计风压:设计风压满足下述关系:w=γw×βz×μs×μz×w0,其中,w为标志牌的设计风压,γw为风荷载的荷载分项系数,βz取标志牌的牌板顶高度处的风振系数,μs为风荷载的体型系数,μz为标志牌的牌板顶高度的风压高度高度变化系数,w0为该地的基本风压。The wind-resistant traffic signboard of the present invention includes a signboard plate, an angle conversion member and a signboard vertical beam. The sign board includes a plurality of blades with inclined angles arranged side by side, the edges of each blade are provided with hem, and the side-by-side arrangement direction of the blades can be horizontally arranged or vertically arranged; the two forearms of the angle conversion member are riveted with the blades. , the two rear arms of the angle conversion member are riveted with the vertical beam of the sign plate; the surface of the blade is provided with a retroreflection layer. The two front arms and the two rear arms of the angle conversion member are connected by the side plates of the two angle conversion members. Each blade is provided with two or more angle conversion members. According to the basic wind pressure and ground roughness parameters of the traffic sign installation area, based on the required size and design installation height of the sign board, the design wind pressure of the sign board is determined: the design wind pressure satisfies the following relationship: w = γ w × β z ×μ s ×μ z ×w 0 , where w is the design wind pressure of the sign board, γ w is the load sub-item coefficient of wind load, β z is the wind vibration coefficient at the height of the board top of the sign board, μ s is the body shape coefficient of wind load, μ z is the height variation coefficient of wind pressure at the top of the sign board, and w 0 is the basic wind pressure of the place.
叶片竖向布置标志牌的叶片尺寸与标志牌尺寸满足下述关系:B=nyp×byp×cos(α);其中,B为标志牌牌板宽度,nyp为叶片的数量,byp为叶片的宽度,α为叶片的倾角。叶片横向布置标志牌的叶片尺寸与标志牌尺寸满足下述关系:H=nyp×byp×cos(α);其中,H为标志牌牌板长度。叶片竖向布置时,叶片倾角规定为叶片与标志牌面水平方向的夹角,以标志牌俯视图上顺时针倾角为正向。若标志牌安装在道路右侧,叶片倾角大小在0度至15度的范围内;若标志牌安装在道路左侧,叶片倾角大小在-15度至0度的范围内;若标志牌安装在道路中间,叶片倾角大小在-15度至15度的范围内。叶片横向布置时,叶片倾角规定为叶片与标志牌面水平方向的夹角,以标志牌左视图上顺时针倾角为正向,叶片倾角大小在0度至15度的范围内。交通标志牌通过标志牌立梁的滑槽结构穿入滑动螺栓与横梁连接。The blade size and the size of the sign plate with the vertical arrangement of the blade meet the following relationship: B=n yp × b yp ×cos(α); wherein, B is the width of the sign plate, n yp is the number of blades, b yp is the width of the blade, and α is the inclination angle of the blade. The blade size and the size of the sign plate in the horizontal arrangement of the blades satisfy the following relationship: H=n yp × byp ×cos(α); wherein, H is the length of the sign plate. When the blades are arranged vertically, the blade inclination is defined as the angle between the blade and the horizontal direction of the sign board, and the clockwise inclination on the top view of the sign is positive. If the sign is installed on the right side of the road, the blade inclination is in the range of 0 degrees to 15 degrees; if the sign is installed on the left side of the road, the blade inclination is in the range of -15 degrees to 0 degrees; if the sign is installed on the In the middle of the road, the blade inclination is in the range of -15 degrees to 15 degrees. When the blades are arranged horizontally, the blade inclination is defined as the angle between the blade and the horizontal direction of the sign board. The clockwise inclination on the left view of the sign is positive, and the blade inclination is in the range of 0 degrees to 15 degrees. The traffic sign is connected with the beam through the sliding bolt through the chute structure of the vertical beam of the sign.
风荷载的传导顺序为:标志牌牌板(叶片)-标志牌角度转换构件-标志牌立梁-标志牌横梁构件-标志牌立柱构件-标志牌埋置基础-地面。叶片承受风荷载引起的压力,多个角度转换构件分摊承受叶片传来的压力,标志牌立梁承受多个角度转换构件传来的压力。叶片竖向布置时传给角度转换构件的力满足下述关系:Fyp-zh=w×H×b×cos(α)/nzh;其中,nzh为每个叶片连接的转换构件的数量。叶片横向布置时传给角度转换构件的力满足下述关系:Fyp-zh=w×B×b×cos(α)/nzh;无论叶片如何布置,角度转换构件传给标志牌立梁的力满足下述关系:Fzh-ll=nyp×Fyp-zh。The transmission sequence of wind load is: sign plate (blade) - sign angle conversion member - sign beam - sign beam member - sign column member - sign embedded foundation - ground. The blade bears the pressure caused by the wind load, the multiple angle conversion components share the pressure from the blade, and the signboard vertical beam bears the pressure from the multiple angle conversion components. When the blades are arranged vertically, the force transmitted to the angle conversion member satisfies the following relationship: F yp-zh =w×H×b×cos(α)/n zh ; where, n zh is the number of conversion members connected to each blade . When the blade is arranged laterally, the force transmitted to the angle conversion member satisfies the following relationship: F yp-zh = w×B×b×cos(α)/n zh ; no matter how the blade is arranged, the angle conversion member transmits the force to the signboard beam. The force satisfies the following relationship: F zh-ll =n yp ×F yp-zh .
所述的角度转换构件在叶片上的投影的长度和宽度小于叶片对应方向的宽度和长度。铆钉的锚固强度应大于标志牌牌板、角度转换构件和立梁的强度。每个连接面的铆钉数量宜选择两个及两个以上,均布在连接面上。The length and width of the projection of the angle conversion member on the blade are smaller than the width and length of the blade in the corresponding direction. The anchoring strength of the rivet should be greater than the strength of the sign plate, the angle conversion member and the vertical beam. The number of rivets on each connection surface should be two or more, and they are evenly distributed on the connection surface.
所述的标志牌牌板、角度转换构件和标志牌立梁选用轻质高强材料制成。The signboard plate, the angle conversion member and the signboard vertical beam are made of light-weight and high-strength materials.
所述的逆反射层选用反光膜。The retroreflective layer is selected from a reflective film.
上述抗风交通标志牌安装方法如下:The installation method of the above wind-resistant traffic signs is as follows:
步骤一、工厂预制:粘贴逆反射层于叶片表面;逆反射层的粘贴工作流程按顺序为刻制反光膜,在表面贴转移膜,撕去标志牌内容以外多余部分,根据叶片的尺寸和视觉角度进行设计,切割裁剪,最后用转移膜对准交通标志牌各叶片要贴的地方压紧,撕下转移膜。在保证标志板面视认性前提下,标志牌牌面分条剪裁并粘贴于标志牌牌板表面。Step 1. Factory prefabrication: paste the retroreflective layer on the surface of the blade; the work flow for pasting the retroreflective layer is to engrave the reflective film in sequence, paste the transfer film on the surface, and tear off the excess part other than the content of the signboard, according to the size and vision of the blade. Design the angle, cut and cut, and finally use the transfer film to align the places where the leaves of the traffic sign are to be attached and press tightly, and tear off the transfer film. On the premise of ensuring the visibility of the sign board, the sign board is cut into strips and pasted on the surface of the sign board.
步骤二、工厂预制:叶片、角度转换构件的生产加工;叶片均设置折边,折边工艺通过折边机完成。构件间的拼装工作采用焊接方式生产连接,材料优先选用钢材。对叶片数量和宽度的参数取整,减小构件生产和拼装施工的误差。同时,根据工厂机床的生产条件和运输安装条件选择合适的叶片和立梁的生产长度。Step 2: Factory prefabrication: production and processing of blades and angle conversion components; the blades are all set with hemming, and the hemming process is completed by a hemming machine. The assembly work between the components is produced by welding, and the material is preferably steel. The parameters of the number and width of blades are rounded to reduce errors in component production and assembly construction. At the same time, select the appropriate production length of blades and vertical beams according to the production conditions of the factory machine tool and the transportation and installation conditions.
步骤三、工厂预制:叶片和标志牌角度转换构件固定连接。Step 3: Factory prefabrication: The blade and the signboard angle conversion member are fixedly connected.
步骤四、现场安装:连接角度转换构件和立梁的固定连接;若叶片采用横向并排布置,角度转换构件与立梁的固定连接工作在工厂预制完成,节省现场的施工时间。若叶片采用竖向并排布置,若角度转换构件与立梁的固定连接工作在工厂预制完成则会导致整体尺寸大,为节省运输成本,选择现场安装完成连接角度转换构件和标志牌立梁的固定连接工作。Step 4. On-site installation: Connect the fixed connection between the angle conversion member and the vertical beam; if the blades are arranged horizontally side by side, the fixed connection between the angle conversion member and the vertical beam is prefabricated in the factory, saving construction time on site. If the blades are arranged vertically side by side, if the fixed connection between the angle conversion member and the vertical beam is prefabricated in the factory, the overall size will be large. In order to save transportation costs, choose on-site installation to complete the connection between the angle conversion member and the signboard vertical beam. Connection works.
本发明通过带倾角叶片间的间隙引导气流通过标志牌,大幅减小标志牌牌板的受风面积,进而减少牌板承受的风载,提高标志牌的抗风性能。由多个带倾角叶片组成的抗风交通标志牌设计减少牌板承受的风压,降低了风对交通标志牌牌板的弯折破坏和牌架的倾斜破坏,延长其使用寿命,降低了交通标志牌建设和维护的成本,减少了人力物力的支出。The invention guides the air flow through the sign board through the gap between the blades with the inclination angle, greatly reduces the wind receiving area of the sign board board, thereby reduces the wind load borne by the board board, and improves the wind resistance performance of the sign board. The wind-resistant traffic sign design composed of multiple inclined blades reduces the wind pressure on the sign board, reduces the bending damage to the traffic sign board and the tilt damage of the card frame, prolongs its service life, and reduces traffic. The cost of construction and maintenance of the sign board reduces the expenditure of manpower and material resources.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为图1中角度转换构件的结构示意图;Fig. 2 is the structural representation of the angle conversion member in Fig. 1;
图3为图1中角度转换构件的另一结构示意图;Fig. 3 is another structural representation of the angle conversion member in Fig. 1;
图4为本发明的优选实施方式结构示意图;4 is a schematic structural diagram of a preferred embodiment of the present invention;
图5为本发明的局部安装结构示意图。FIG. 5 is a schematic diagram of a partial installation structure of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明进行进一步的说明。The present invention will be further described below with reference to the accompanying drawings.
如图1所示,一种抗风交通标志牌包括标志牌牌板、角度转换构件和标志牌立梁。标志牌牌板包括多个并排布置的带倾角叶片。每个叶片的边缘均设置折边。叶片并排布置方向可选择横向布置或竖向布置。叶片1与标志牌立梁3通过角度转换构件2连接,叶片表面设置有逆反射层。叶片1与角度转换构件2的连接通过角度转换构件的两个前臂2a与叶片1铆接实现,而角度转换构件2与标志牌立梁3的连接通过角度转换构件的两个后臂2b与立梁3铆接实现。其中,角度转换构件的两个前臂2a与两个后臂2b通过两个角度转换构件的侧板2c连接。每个叶片均应配置两个及两个以上的角度转换构件。角度转换构件在叶片上的投影的长度和宽度小于叶片对应方向的宽度和长度。铆钉的锚固强度应大于标志牌牌板、角度转换构件和立梁的强度。每个连接面的铆钉数量宜选择两个及两个以上,均布在连接面上,铆钉的铆钉间距与其到连接面边缘的最大距离(间距)和最小距离(间距)应满足钢结构连接铆钉的规定。As shown in Figure 1, a wind-resistant traffic sign includes a sign board, an angle conversion member and a sign beam. The sign board includes a plurality of angled blades arranged side by side. The edge of each blade is provided with a hem. The direction of the side-by-side arrangement of the blades can be selected horizontally or vertically. The blade 1 is connected with the
根据交通标志牌安装地区的基本风压和地面粗糙度参数,基于标志牌的设计所需尺寸和设计安装高度,确定标志牌的设计风压。设计风压的计算公式为:w=γw×βz×μs×μz×w0,其中,w为标志牌的设计风压,γw为风荷载的荷载分项系数,βz取标志牌的牌板顶高度处的风振系数,μs为风荷载的体型系数,μz为标志牌的牌板顶高度的风压高度高度变化系数,w0为该地的基本风压。尺寸包括交通标志牌构件的长度、宽度、厚度等;According to the basic wind pressure and ground roughness parameters in the installation area of the traffic sign, the design wind pressure of the sign is determined based on the required size and design installation height of the sign. The calculation formula of the design wind pressure is: w=γ w ×β z ×μ s ×μ z ×w 0 , where w is the design wind pressure of the signboard, γ w is the load sub-item coefficient of the wind load, and β z is taken as The wind vibration coefficient at the height of the board top of the sign board, μ s is the body shape coefficient of the wind load, μ z is the height variation coefficient of the wind pressure at the top height of the board board of the sign board, and w 0 is the basic wind pressure of the place. Dimensions include the length, width, thickness, etc. of the components of the traffic sign;
根据交通标志牌的设计使用年限和荷载情况,选择交通标志牌的类型和标志牌涂层、标志牌牌板、角度转换构件和标志牌立梁的材料。其中,因为标志牌的结构类型不影响标志牌面的受力和使用,本发明中运用的结构类型范围包括单柱式、单悬臂式、双悬臂式和门架式等。According to the design service life and load conditions of the traffic sign, the type of the traffic sign and the material of the sign coating, the sign plate, the angle conversion member and the sign beam are selected. Among them, because the structural type of the signboard does not affect the force and use of the signboard surface, the structural types used in the present invention include single-column type, single cantilever type, double cantilever type and gantry type.
标志牌牌板、角度转换构件和标志牌立梁的材料可选用铝合金板、薄钢板、合成树脂类板等轻质高强材料。标志牌涂层的材料可选用反光膜或其他可实现逆反射的材料。针对某些特殊地区,如沙漠、沿海地区,还需要考虑其耐久性的问题选择构件材料;根据交通标志牌的朝向,在满足交通标志牌的工作视觉效果(视认性)的前提下,确定叶片倾角的方向(横向布置或竖向布置)和大小(数目),使气流穿过标志牌的效率最高。叶片竖向布置标志牌的叶片尺寸与标志牌尺寸满足下述关系:B=nyp×byp×cos(α);其中,B为标志牌牌板宽度,nyp为叶片的数量,byp为叶片的宽度,α为叶片的倾角。叶片横向布置标志牌的叶片尺寸与标志牌尺寸满足下述关系:H=nyp×byp×cos(α);其中,H为标志牌牌板长度。Lightweight and high-strength materials such as aluminum alloy plates, thin steel plates, and synthetic resin plates can be selected as the materials of the signboard plate, the angle conversion member and the signboard vertical beam. The material of the signboard coating can be reflective film or other materials that can realize retroreflection. For some special areas, such as deserts and coastal areas, it is also necessary to consider the durability of the component materials; according to the orientation of the traffic signs, on the premise of satisfying the working visual effect (visibility) of the traffic signs, determine the The direction (horizontal arrangement or vertical arrangement) and size (number) of the blade inclination angle allow the airflow to pass through the signboard with the highest efficiency. The blade size and the size of the sign plate with the vertical arrangement of the blade meet the following relationship: B=n yp × b yp ×cos(α); wherein, B is the width of the sign plate, n yp is the number of blades, b yp is the width of the blade, and α is the inclination angle of the blade. The blade size and the size of the sign plate in the horizontal arrangement of the blades satisfy the following relationship: H=n yp × byp ×cos(α); wherein, H is the length of the sign plate.
由于成本因素,从整体角度来看,没有一种特定的叶片倾角的大小和数目可以被推荐为最佳的配置参数:风荷载随着叶片倾角的增大和叶片数量的增加而减小,但标志牌的建造成本也之增加。其中,交通牌的工作视觉效果(视认性)即在保证道路上驾驶员可以看清交通标志牌的内容的前提下进行设计,道路上车辆仰视本交通标志牌的视觉效果图,如图4所示;Due to cost factors, from an overall point of view, there is no specific size and number of blade pitch that can be recommended as the optimal configuration parameters: wind loads decrease with increasing blade pitch and with increasing number of blades, but sign The cost of building cards has also increased. Among them, the working visual effect (visibility) of the traffic sign is designed on the premise of ensuring that the driver on the road can clearly see the content of the traffic sign. The vehicle on the road looks up at the visual effect of the traffic sign, as shown in Figure 4 shown;
交通牌的工作视觉效果(视认性)可取驾驶员或行人距离标志牌30米至110米、角度为-15度至15度的范围内均可辨认标志牌的内容来确定标志牌叶片的方向和倾角大小。其中,倾角大小宜在-15度至15度的范围内选取以确保标志牌的视认性。The working visual effect (visibility) of the traffic sign can take the driver or pedestrians from 30 meters to 110 meters away from the sign, and the content of the sign can be recognized within the range of -15 degrees to 15 degrees to determine the direction of the blades of the sign and inclination angle. Among them, the inclination angle should be selected within the range of -15 degrees to 15 degrees to ensure the visibility of the sign.
交通标志牌主要承受自身重力荷载和风荷载。其中,风荷载的计算是确定本标志牌构件尺寸和构件强度的重要步骤。若尺寸或强度偏小,交通标志牌牌板受强风弯折破坏和牌架的倾斜破坏而影响其使用功能的问题;若尺寸或强度偏大,则会造成材料的浪费和成本的增加。Traffic signs mainly bear their own gravity load and wind load. Among them, the calculation of wind load is an important step to determine the size and strength of the components of this sign. If the size or strength is too small, the traffic sign board will be damaged by strong wind bending and the tilting damage of the card frame, which will affect its use function; if the size or strength is too large, it will cause waste of materials and increase in cost.
本交通标志牌的牌面与传统交通标志牌牌面的形式不同,传统交通标志牌的设计没有涉及叶片构件和角度转换构件,故传力的方式与传统标志牌不同,不能用传统标志牌的计算方法设计本交通标志牌。The face of this traffic sign is different from that of the traditional traffic sign. The design of the traditional traffic sign does not involve blade components and angle conversion components, so the force transmission method is different from that of the traditional sign. Computational method to design this traffic sign.
如图5所示,交通标志牌通过立梁的滑槽结构穿入滑动螺栓与横梁连接。其中,风荷载的传导顺序为:标志牌牌板(叶片1)-标志牌角度转换构件2-标志牌立梁3-标志牌横梁构件4-标志牌立柱构件-标志牌埋置基础-地面。As shown in Figure 5, the traffic sign is connected to the beam through the sliding bolt through the chute structure of the vertical beam. Among them, the transmission sequence of wind load is: sign plate (blade 1) - sign angle conversion member 2 - sign beam 3 - sign beam member 4 - sign column member - sign embedded foundation - ground.
整体受力计算时,叶片1承受风荷载引起的压力,多个角度转换构件2分摊承受叶片传来的压力,立梁3承受多个角度转换构件传来的压力。叶片竖向布置时传给角度转换构件的力可近似取为:Fyp-zh=w×H×b×cos(α)/nzh;其中,nzh为每个叶片连接的转换构件的数量。叶片横向布置时传给角度转换构件的力满足下述关系:Fyp-zh=w×B×b×cos(α)/nzh;无论叶片如何布置,角度转换构件传给立梁的力可近似取为:Fzh-ll=nyp×Fyp-zh。When calculating the overall force, the blade 1 bears the pressure caused by the wind load, the multiple angle conversion members 2 share the pressure from the blades, and the
风荷载的设计值大小由传统交通标志牌设计的风荷载可乘以一个0.7~1.0的折减系数ψ。具体的折减系数数值需严格根据风洞实验或FCD数值模拟等方法确定。具体地,折减系数ψ可选择用rMT、rMW、rFT、rFW等参数表示。The design value of wind load can be multiplied by a reduction factor ψ of 0.7~1.0 by the wind load designed by traditional traffic signs. The specific reduction coefficient value should be determined strictly according to wind tunnel experiments or FCD numerical simulation methods. Specifically, the reduction coefficient ψ can be selected to be represented by parameters such as r MT , r MW , r FT , and r FW .
其中,rMT为本专利标志牌的立柱与地面连接点处的总弯矩与传统标志牌立柱与地面连接点处的总弯矩的比值,rMW为本专利标志牌的立柱与地面连接点处的垂直于迎风面的的力引起的弯矩与地面连接点处的垂直于迎风面的的力引起的弯矩的比值,rFT为本专利标志牌的立柱与地面连接点处的合力与传统标志牌立柱与地面连接点处的合力的比值,rFW本专利标志牌的立柱与地面连接点处的迎风面的垂直力与传统标志牌立柱与地面连接点处的迎风面的垂直力的比值。Wherein, r MT is the ratio of the total bending moment at the connection point between the column of the patent sign and the ground and the total bending moment at the connection point between the column of the traditional sign and the ground, and r MW is the connection point between the column and the ground of the patent sign The ratio of the bending moment caused by the force perpendicular to the windward side at the ground connection point and the bending moment caused by the force perpendicular to the windward side at the ground connection point, r FT is the resultant force at the connection point between the column of the patent sign and the ground connection point and The ratio of the resultant force at the connection point between the column of the traditional sign board and the ground, r FW The vertical force of the windward surface at the connection point between the column of the patent sign and the ground and the vertical force of the windward surface at the connection point between the column of the traditional sign board and the ground ratio.
上述交通牌的生产、安装方法具体包括如下步骤:The production and installation method of the above-mentioned traffic sign specifically includes the following steps:
步骤一、工厂预制:粘贴逆反射材料于叶片表面;逆反射材料的一般粘贴工作流程按顺序为刻制反光膜,在表面贴转移膜,撕去标志牌内容以外多余部分,根据叶片的尺寸和视觉角度进行设计,切割裁剪,最后用转移膜对准交通标志牌各叶片要贴的地方压紧,撕下转移膜。应当指出,考虑到减低成本、提高生产效率、实现工业化流水线生产,可优先选择电刻膜工艺和数码打印工艺等高效的制作工艺。在保证标志板面视认性前提下,标志牌牌面分条剪裁并粘贴于标志牌牌板表面。Step 1. Factory prefabrication: Paste the retroreflective material on the surface of the blade; the general pasting process of the retroreflective material is to engrave the reflective film in sequence, paste the transfer film on the surface, and tear off the excess part other than the content of the sign. According to the size of the blade and the Design from the visual angle, cut and cut, and finally use the transfer film to align the places where the leaves of the traffic sign are to be attached and press tightly, and tear off the transfer film. It should be pointed out that in view of reducing costs, improving production efficiency, and realizing industrialized assembly line production, efficient production processes such as electro-etching process and digital printing process can be preferred. On the premise of ensuring the visibility of the sign board, the sign board is cut into strips and pasted on the surface of the sign board.
步骤二、工厂预制:叶片、标志牌角度转换构件等构件的生产加工;叶片均设置折边,折边工艺可通过折边机完成。构件间的拼装工作采用焊接,材料优先选用钢材,且由于铝合金的焊接性能较差,应避免使用铝合金作为生产材料。对叶片数量和宽度的参数确定中,对于实际工程,参数选择须对叶片的宽度和叶片的数量取整,有利于控制构件生产和拼装施工的误差。根据工厂机床的生产条件和运输安装条件选择合适的叶片和标志牌立梁的生产长度。Step 2: Factory prefabrication: production and processing of components such as blades and signboard angle conversion components; the blades are all set with hemming, and the hemming process can be completed by a hemming machine. The assembly work between the components is welded, and the material is preferably steel, and due to the poor welding performance of aluminum alloys, the use of aluminum alloys as production materials should be avoided. In the determination of the parameters of the number and width of blades, for practical projects, the parameter selection must round up the width of the blades and the number of blades, which is beneficial to control the errors in component production and assembly construction. According to the production conditions of the factory machine tool and the transportation and installation conditions, select the appropriate production length of the blade and the signboard vertical beam.
步骤三、工厂预制:叶片和标志牌角度转换构件固定连接;叶片和角度转换构件焊接。Step 3: Factory prefabrication: the blade and the angle conversion member of the signboard are fixedly connected; the blade and the angle conversion member are welded.
步骤四、现场安装:角度转换构件和标志牌立梁的固定连接;若叶片采用横向并排布置,角度转换构件与立梁的固定连接工作可选择在工厂预制完成,节省现场的施工时间。若叶片采用竖向并排布置,若角度转换构件与立梁的固定连接工作可选择在工厂预制完成则会导致整体尺寸大,为节省运输成本,在这种情况下,宜优先选择现场安装完成连接角度转换构件和立梁的固定连接工作。角度转换构件和标志牌立梁焊接。Step 4. On-site installation: the fixed connection between the angle conversion member and the signboard beam; if the blades are arranged horizontally side by side, the fixed connection between the angle conversion member and the vertical beam can be prefabricated in the factory, saving construction time on site. If the blades are arranged vertically side by side, if the fixed connection between the angle conversion member and the vertical beam can be prefabricated in the factory, the overall size will be large. In order to save transportation costs, in this case, it is better to choose on-site installation to complete the connection. Fixed connection work of angle conversion members and vertical beams. Welding of angle conversion members and signboard vertical beams.
以上所述仅为本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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