Disclosure of Invention
The invention provides a shell mould, wherein the repair time of a damaged reference positioning point in the shell mould is short, so that the production utilization rate and the production capacity of the shell mould are greatly improved.
In order to achieve the purpose, the invention provides the following technical scheme:
a shell mold, comprising a mold body and a plurality of insert pins mounted to the mold body, wherein:
the die body comprises a bearing surface for bearing the shell and a plurality of mounting holes for mounting the insert pins;
each insert pin is detachably arranged in the mounting hole, and the first end of each insert pin extends out of the mounting hole and faces one side of the bearing surface to form a datum positioning point.
The shell mold is used for preparing and forming a datum point on the inner side of the shell in an injection molding mode, and comprises a mold body and a plurality of insert pins, wherein the mold body is provided with mounting holes which are used for mounting the insert pins and correspond to the insert pins one by one, each insert pin is detachably mounted in the mounting hole, the first end of each insert pin extends out of the mounting hole and forms a datum locating point, and the datum locating point corresponds to a datum point formed in the shell one by one; in the casing mould that provides in this application, the benchmark setpoint adopts the form detachably of inlaying the needle to install in the mould body, it is the standard component as specific casing to inlay the needle, and it is the vulnerable part to inlay the needle, it can prepare in batches with reserve to inlay the needle, thereby benchmark setpoint in the casing mould damages the back, can directly dismantle the inlaying needle that damages and change the new inlaying needle, convenient operation and saved the repair time of casing mould greatly, thereby very big improvement casing mould production utilization rate and production productivity.
Preferably, the insert pin further comprises a limiting mechanism for limiting the insert pin along the extending direction of the mounting hole.
Preferably, the stopper mechanism includes a stopper portion formed at the insert pin.
Preferably, the stopper is formed at a second end of the insert pin, and the stopper is formed with a stopper surface facing the first end.
Preferably, the insert pin has a circular cross-section in a direction perpendicular to the central axis.
Preferably, the first end of the insert pin has a circular cross section in a direction perpendicular to the central axis, and the portion of the insert pin other than the first end has a square cross section in the direction perpendicular to the central axis.
Preferably, a limiting groove or a limiting protrusion is formed on the side surface of the limiting part, and a limiting protrusion matched with the limiting groove in the limiting part or a limiting groove matched with the limiting protrusion in the limiting part is formed on the side wall of the mounting hole.
Preferably, a plurality of first threaded holes parallel to the extending direction of the insert pin are formed in the limiting part of the insert pin, second threaded holes corresponding to the first threaded holes in a one-to-one mode are formed in the side wall of the mounting hole, and the insert pin and the side wall of the mounting hole are fixed through screws.
Preferably, the shell mold further comprises a fixing plate arranged on one side of the mold body, which is away from the bearing surface, and used for fixing the insert pin in the mounting hole.
Preferably, an annular protrusion arranged coaxially with the mounting hole is further formed on the bearing surface of the mold body.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 2 and fig. 3, the present invention provides a shell mold, including a mold body 1 and a plurality of insert pins 2 mounted on the mold body 1, wherein:
the die body 1 comprises a bearing surface 11 for bearing the shell and a plurality of mounting holes 12 for mounting the insert pins 2;
each insert 2 is detachably mounted in the mounting hole 12, and the first end 21 of each insert 2 extends out of the mounting hole 12 towards the bearing surface 11 side and forms a datum locating point.
The shell mold is used for preparing and forming datum points on the inner side of a shell in an injection molding mode, and comprises a mold body 1 and a plurality of insert pins 2, mounting holes 12 which are used for mounting the insert pins 2 and correspond to the insert pins 2 one by one are formed in the mold body 1, each insert pin 2 is detachably mounted in the mounting hole 12, a first end 21 of each insert pin 2 extends out of the mounting hole 12 to form datum locating points, and the datum locating points correspond to datum points formed in the shell one by one; in the casing mould that provides in this application, the benchmark setpoint adopts the form detachably of inlaying needle 2 to install in mould body 1, inlay needle 2 and be the standard component as specific casing, and inlay needle 2 and be the vulnerable part, it can prepare in batches with reserve to inlay needle 2, thereby benchmark setpoint in the casing mould damages the back, can directly dismantle the inlaying needle 2 that damages and change new inlaying needle 2, convenient operation has just saved casing mould's repair time greatly, thereby very big improvement casing mould production utilization rate and production productivity.
In one embodiment of the present invention, two mounting holes 12 are formed in the housing mold, and the two insert pins 2 are mounted in the two mounting holes 12, respectively. In the actual production process, the number and the positions of the mounting holes 12 in the shell mold can be set according to the actual requirements of the shell, and the number, the positions and the like of the mounting holes 12 are not particularly limited.
Specifically, the insert pin 2 further includes a limiting mechanism for limiting the insert pin 2 in the extending direction of the mounting hole 12.
In order to facilitate demolding of the injection molded shell, the insert pin 2 further comprises a limiting mechanism for limiting the insert pin 2 along the extending direction of the mounting hole 12, and the insert pin 2 is prevented from being directly separated from the mold body 1 from one side of the bearing surface 11 in the demolding process of the shell.
Specifically, the stopper mechanism includes a stopper portion 3 formed on the insert pin 2.
In one embodiment, as shown in fig. 3, the stopper portion 3 is formed at the second end of the insert 2, and the stopper portion 3 is formed with a stopper surface 31 facing the first end 21.
The stopper portion 3 is formed at the first end 21 of the insert pin 2, and is formed with a stopper surface 31 facing the first end 21, and after the insert pin 2 is mounted in the mounting hole 12, the stopper surface 31 abuts against the side wall of the mounting hole 12 to provide position restriction to the insert pin 2 along the extending direction of the mounting hole 12, and prevents the insert pin 2 from being separated from the mounting hole 12 in the direction in which the second end is directed to the first end 21.
In one embodiment, as shown in fig. 3, the insert pin 2 has a circular cross section in a direction perpendicular to the central axis.
In the above embodiment, the first end 21, the second end, and the portion between the second end and the first end 21 of the insert pin 2 are all circular in cross section in the direction perpendicular to the central axis, wherein the diameter of the cross section in the direction perpendicular to the central axis of the first end is smaller than the diameter of the cross section in the direction perpendicular to the central axis of the portion between the second end and the first end 21, and the diameter of the cross section in the direction perpendicular to the central axis of the portion between the second end and the first end 21 is smaller than the diameter of the cross section in the direction perpendicular to the central axis of the second end provided with the stopper portion; the manufacture of the insert 2 is facilitated by this design, and the insert 2 in this embodiment is manufactured as follows:
firstly, taking an insert pin 2 with the diameter of 2.5mm, wherein the diameter of the section of the second end of the insert pin 2 along the direction vertical to the central axis is larger than that of the section of the other part along the direction vertical to the central axis, processing the length of the insert pin 2 along the extension direction of the insert pin 2 into a preset length by using a grinding machine, and reserving the polishing amount of 0.02 mm;
secondly, putting the insert pin 2 into a polishing jig for polishing the side surface of the insert pin 2, and polishing the surface of one side of the first end 21 of the insert pin 2, which is far away from the second end, by using abrasive paste after the light of the abrasive paper with the model number of #1000 is saved, so that the surface of one side of the first end 21 of the insert pin 2, which is far away from the second end, achieves the effect of a mirror surface A3;
thirdly, the polished insert pins 2 are loaded into EDM (Electrical Discharge Machining) jigs, wherein one EDM jig can be loaded with a plurality of insert pins 2 according to requirements;
the fourth step is to process the first end 21 of the insert pin 2 so that the diameter of the cross section of the first end 21 in the direction perpendicular to the center axis is 1.5 mm.
All the sizes in the steps can be adjusted according to the actual production requirements so as to adapt to the actual requirements of products.
The insert pins 2 can be prepared in batches for standby through the steps, and the insert pins 2 in the shell die are timely replaced after being damaged, so that the repair time of the shell die is saved, and the productivity is improved.
In order to adapt to the pin inserting structure in the above embodiment, the mounting hole 12 in the die body 1 is configured to be a stepped structure, and includes a first accommodating space for accommodating a portion between the first end and the second end of the pin inserting and a second accommodating space for accommodating the second end of the pin inserting and the limiting portion, wherein a diameter of the first accommodating space in a direction perpendicular to an extending direction of the pin inserting is smaller than a diameter of the second accommodating space in the direction perpendicular to the extending direction of the pin inserting, a stepped surface facing the second accommodating space is formed between the first accommodating space and the second accommodating space, the pin is installed in the mounting hole from a side of the second accommodating space, and after the pin inserting is installed, the limiting surface of the limiting portion in the pin abuts against the stepped surface.
In another embodiment, the first end 21 of the insert 2 has a circular cross-section in a direction perpendicular to the central axis, and the portion of the insert 2 other than the first end 21 has a square cross-section in the direction perpendicular to the central axis.
In the above embodiment, the portion of the insert pin 2 other than the first end 21 may be processed into a square columnar structure having a square cross section in the direction perpendicular to the central axis, the square columnar structure may facilitate the position limitation in the mounting hole 12 in the circumferential direction of the insert pin 2, the portion of the insert pin 2 other than the first end 21 may have another shape in the cross section in the direction perpendicular to the central axis, and correspondingly, the mounting hole 12 of the die main body 1 may be formed in a shape corresponding to the insert pin 2, thereby facilitating the removable mounting of the insert pin 2 in the mounting hole 12.
Specifically, a limiting groove or a limiting protrusion is formed on the side surface of the limiting portion 3, and a limiting protrusion matched with the limiting groove in the limiting portion 3 or a limiting groove matched with the limiting protrusion in the limiting portion 3 is formed on the side wall of the mounting hole 12.
In one embodiment, the side surface of the limiting part 3 is formed with a limiting groove, and the side wall of the mounting hole 12 is formed with a limiting bulge corresponding to the limiting groove, and the limiting groove is matched with the limiting bulge so as to limit the insert pin 2 along the circumferential direction of the insert pin 2; in another embodiment, the side surface of the position-limiting part 3 is formed with a position-limiting protrusion, and the side wall of the mounting hole 12 is formed with a position-limiting groove corresponding to the position-limiting protrusion, and the position-limiting protrusion is engaged with the position-limiting groove so as to limit the insert pin 2 along the circumferential direction of the insert pin 2.
In one embodiment, the position-limiting portion 3 of the insert pin 2 is further formed with a plurality of first threaded holes parallel to the extending direction of the insert pin 2, the side walls of the mounting hole 12 are formed with second threaded holes corresponding to the first threaded holes one to one, and the insert pin 2 and the side walls of the mounting hole 12 are fixed by screws.
The insert pins 2 are fixed on the side walls of the mounting holes 12 through screws, when one insert pin 2 in the shell mold is damaged, the insert pin 2 can be only detached and replaced, and the fixing effect is better in the fixing mode.
The shell die provided by the embodiment of the invention also comprises a fixing plate 4 which is arranged on one side of the die body 1, which is far away from the bearing surface 11, and is used for fixing the insert pins 2 in the mounting holes 12, the mounting plate is matched with the limiting parts 3 of the insert pins 2, the insert pins 2 are limited in the mounting holes 12 along the extending direction of the insert pins 2, the fixing plate 4 prevents the insert pins 2 from falling out of the mounting holes 12, and the fixing plate 4 can be used for simultaneously fixing a plurality of insert pins 2 arranged on the die body 1, and is convenient to operate.
Specifically, the bearing surface 11 of the die body 1 is also formed with an annular protrusion 5 coaxially disposed with the mounting hole 12.
An annular protrusion 5 coaxially arranged with the mounting hole 12 is formed on the bearing surface 11 of the die body 1 so as to prepare a sunken platform matched with the annular protrusion 5 on the shell.
It will be apparent to those skilled in the art that various changes and modifications may be made in the embodiments of the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.