CN111701489A

CN111701489A - A even dissolving device for vegetable dye

Info

Publication number: CN111701489A
Application number: CN202010853924.1A
Authority: CN
Inventors: 姜会钰; 王春刚; 徐操林; 胡晓东
Original assignee: Shandong Mingfu Dyeing Co ltd
Current assignee: Shandong Mingfu Dyeing Co ltd
Priority date: 2020-08-24
Filing date: 2020-08-24
Publication date: 2020-09-25
Anticipated expiration: 2040-08-24
Also published as: CN111701489B

Abstract

The utility model provides an even dissolving device for vegetable dye, including the dissolving tank, set up agitating unit in the dissolving tank, the top of dissolving tank and the one end intercommunication of inlet pipe, the other end of inlet pipe is connected with the bottom of separator, set up filter plate in the separator, the separator top advances the pipe intercommunication with the dyestuff, dissolving tank top and dilution pipe intercommunication, dissolving tank lateral part sets up the hyaline tube of several "T" style of calligraphy, the both ends of hyaline tube communicate with the dissolving tank respectively, one side of hyaline tube sets up the colour chip display screen, the bottom and the discharging pipe intercommunication of dissolving tank, set up the bleeder valve on the discharging pipe. The invention can conveniently and quickly separate and process the solid of the high-concentration plant dye solution, effectively improves the dissolving efficiency, can conveniently know the chromaticity of each part in the dissolving tank through the transparent tube and the color card display screen, and ensures the chromaticity accuracy of the dissolved and diluted plant dye.

Description

A even dissolving device for vegetable dye

Technical Field

The invention belongs to the field of plant dye dyeing, and particularly relates to a uniform dissolving device for plant dye.

Background

The plant dye is prepared by extracting pigment from natural flowers, grasses, trees, stems, leaves, fruits, seeds, barks and roots. The process utilization of plant dyes is the mainstream of ancient Chinese dyeing process. The amount of plant dyes produced and consumed in various periods since Zhouqin is quite large, in the clearness period, besides meeting the needs of China, a large amount of plant dyes are exported, and the amount of carmine cotton made of safflower is considerable when being transported to Japan.

Vegetable dyes, as the name implies, are dyes extracted from plants for dyeing fabrics. Since the beginning of the 20 th century, synthetic dyes were developed from chemical sources, and the synthetic dyes gradually exited the dye market due to their excellent dyeing properties, wide variety and low cost. However, in recent years, with the enhancement of environmental awareness, it has been gradually recognized that chemically synthesized dyes cause serious damage and destruction to human health and the environment, and thus, plant dyes have been upgraded again. Ecological textiles are a modern term. It refers to textiles that do not produce or contain any substances that may harm human health and adversely affect human environment during the entire process of production, consumption and disposal. The following conditions should be provided as ecological dyes: 1. the production raw material has reproducibility; 2. no adverse effect on human body; 3. no pollution is generated in the production and processing process; 4. the product can be naturally decomposed by the environment without polluting the environment. It is impossible to satisfy the above 4 conditions for the chemical dye. The chemical dye is mostly extracted and synthesized from petroleum, and more than 20 carcinogenic or anaphylactogenic banned azo dyes can be decomposed in the production, and heavy metal ions harmful to human bodies and the environment, such as lead, chromium, pickaxe, cobalt, mercury and the like can also be dissociated under certain conditions.

Synthetic dyes as chemically synthesized products are more or less harmful to the human body, especially to close-fitting clothes. So-called eco-friendly or ecological dyes, which are currently being used in factories, only pass through the detected dyes successfully under the existing pathological detection conditions and the existing standard conditions, and a considerable part of the dyes will be forbidden in the dye line with the lapse of time and the development of pathological researches, so that the development space of the synthetic dyes will be more and more limited. In addition, the production process of the synthetic dye causes certain environmental pollution, and the use process of the synthetic dye also causes considerable wastewater pollution. The vegetable dye is non-toxic and harmless, and does not cause any harm to human health. The fabric dyed by the vegetable dye has natural color and shape and is not faded for a long time; has the functions of insect prevention and antibiosis, which is not possessed by chemical dyes. Is especially suitable for children's clothes, underwear, shoes and socks, automobile interiors, bags, indoor and bedding and the like. The color fastness is high, and the practical use requirement can be met, so that more and more textile enterprises and related research units begin to research the vegetable dye.

But because in order to facilitate storage and transportation, the plant dyestuff can concentrate into high concentration plant dyestuff solution after extracting thereby be convenient for storage and transportation, dilute when using, but because high concentration plant dyestuff solution stability is relatively poor when depositing, and concentration is very high, easily precipitate the dyestuff crystal, can lead to it to dissolve very difficultly when dissolving again after a large amount of dyestuff crystals gather to the bold, thereby the dissolution efficiency has been reduced, simultaneously prior art is difficult to control the colourity in dissolving tank 1, even if sample out the contrast from the jar, the upper portion solution of only getting, if the plant dyestuff mixes unevenly, then can't learn whole colourity, thereby lead to the colourity deviation.

Disclosure of Invention

The invention provides a uniform dissolving device for plant dye, which is used for solving the defects in the prior art.

The invention is realized by the following technical scheme:

the utility model provides an even dissolving device for plant dyestuff, includes the dissolving tank, the dissolving tank in set up agitating unit, the top of dissolving tank and the one end intercommunication of inlet pipe, the other end of inlet pipe be connected with the bottom of separator, the separator in set up filter plate, separator top and dyestuff advance the pipe intercommunication, dissolving tank top and dilution pipe intercommunication, dissolving tank lateral part set up the hyaline tube of several "T" style of calligraphy, the both ends of hyaline tube communicate with the dissolving tank respectively, one side of hyaline tube set up the colour chip display screen, the dissolving tank set up the vertical lead screw nut drive mechanism that sets up one side of hyaline tube, lead screw nut drive mechanism's removal seat on set up the camera fixing base, the camera fixing base in can place the camera, as above an even dissolving device for plant dyestuff, the camera both sides respectively set up a splint, splint and camera fixing base correspond and set up the spring between the side inner wall, the both ends of spring respectively with the inner wall fixed connection of splint and camera fixing base, two splint can clip the camera, the bottom and the discharging pipe intercommunication of dissolving tank, the discharging pipe on set up the bleeder valve.

According to the uniform dissolving device for the plant dye, the longitudinal section of the filter screen plate is V-shaped, the central position of the bottom of the filter screen plate is communicated with one end of the solid dye tube, a discharging valve is arranged at one end, close to the filter screen plate, of the solid dye tube, the other end of the solid dye tube is communicated with a feeding hole of a spiral crushing feeder arranged below the separator, and a discharging hole of the spiral crushing feeder is communicated with the upper part of the dissolving tank through a pipeline.

The uniform dissolving device for the vegetable dye is characterized in that the top of the separator is communicated with the flushing pipe.

The uniform dissolving device for the plant dye is characterized in that a motor is arranged in the center of the inner top of the separator, an output shaft of the motor is connected with a connecting plate, the bottom end of the connecting plate is connected with the top end of a first electric push rod which is vertically arranged, the bottom end of the first electric push rod is hinged to one ends of two symmetrical scraper plates, the scraper plates are located above the filter screen plate, the scraper plates and the first electric push rod are provided with second electric push rods, and the two ends of each second electric push rod are respectively hinged to the scraper plates and the first electric push rods.

The uniform dissolving device for the plant dye is characterized in that the second electric push rod is a multi-stage electric push rod.

The invention has the advantages that: the invention can conveniently and quickly separate and process the solid of the high-concentration plant dye solution, effectively improves the dissolving efficiency, can conveniently know the chromaticity of each part in the dissolving tank through the transparent tube and the color card display screen, and ensures the chromaticity accuracy of the dissolved and diluted plant dye. The quantity of the transparent tubes is set according to the size of the dissolving tank, one transparent tube is vertically arranged on the dissolving tank at an interval of one meter, the color card display screen adjusts the display color and the chromaticity according to the color of the dissolved and diluted plant dye and the finally required chromaticity range, the chromaticity is convenient to analyze, if the chromaticity is uneven, the stirring is continued until the chromaticity is even, then the chromaticity is uniformly compared, and the chromaticity accuracy after the plant dye is diluted is ensured; meanwhile, the camera fixing seat is driven by the lead screw nut transmission mechanism and the camera is placed to move up and down, so that each transparent tube and each color card display screen can be accurately shot and transmitted to a remote terminal, and then the images are automatically analyzed through manual work or software, so that the efficiency is improved, and meanwhile, the safety is also improved; moreover, the camera 15 can be conveniently fixed through the clamping plate 16 and the spring 17, and can be conveniently separated, so that the camera 15 is convenient to charge.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a lead screw nut transmission mechanism of the present invention;

FIG. 3 is a schematic view of the external structure of the dissolving tank of the present invention;

fig. 4 is a schematic view of the internal structure of the separator of the present invention.

Reference numerals: 1. a dissolving tank; 2. a stirring device; 3. a feed pipe; 4. a separator; 5. a filter screen plate; 6. feeding a dye into the tube; 7. a dilution tube; 8. a transparent tube; 9. a color chip display screen; 10. a discharge pipe; 11. a discharge valve; 12. a lead screw nut transmission mechanism; 13. a movable seat; 14. a camera fixing base; 15. a camera; 16. a splint; 17. a spring; 18. a solid dye tube; 19. a screw crushing feeder; 20. a discharge valve; 21. a flush tube; 22. a motor; 23. a connecting plate; 24. a first electric push rod; 25. a squeegee; 26. a second electric push rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The utility model provides an even dissolving device for vegetable dye, includes dissolving tank 1, dissolving tank 1 in set up agitating unit 2, dissolving tank 1's top and the one end intercommunication of inlet pipe 3, the other end of inlet pipe 3 be connected with separator 4's bottom, separator 4 in set up filter plate 5, separator 4 top and dyestuff advance pipe 6 intercommunication, dissolving tank 1 top and dilution pipe 7 intercommunication, dissolving tank 1 lateral part set up the hyaline tube 8 of several "T" style of calligraphy, the both ends of hyaline tube 8 respectively with dissolving tank 1 intercommunication, one side of hyaline tube 8 set up colour chip display screen 9, dissolving tank 1's bottom and discharging pipe 10 intercommunication, discharging pipe 10 on set up bleeder valve 11. The invention can conveniently and quickly separate and process the solid of the high-concentration plant dye solution, effectively improves the dissolving efficiency, can conveniently know the chromaticity of each part in the dissolving tank 1 through the transparent tube 8 and the color card display screen 9, and ensures the chromaticity accuracy of the dissolved and diluted plant dye. According to the invention, the number of the transparent tubes 8 is set according to the size of the dissolving tank 1, one transparent tube 8 is vertically arranged on the dissolving tank 1 at an interval of one meter, meanwhile, the color card display screen 9 adjusts the color and the chromaticity of the display according to the color of the dissolved and diluted plant dye and the finally required chromaticity range, so that the chromaticity is convenient to analyze, if the chromaticity is uneven, the stirring is continued until the chromaticity is even, then the chromaticity is uniformly compared, and the chromaticity accuracy after the plant dye is diluted is ensured.

Particularly, because on-the-spot artifical observation efficiency is lower and need ascend a height the operation danger coefficient great, in order to overcome above-mentioned problem, dissolving tank 1 set up one side vertical screw nut drive mechanism 12 that sets up transparent pipe 8, screw nut drive mechanism 12's removal seat 13 on set up camera fixing base 14, camera fixing base 14 can place camera 15. Thereby drive camera fixing base 14 and place camera 15 and reciprocate through screw nut drive mechanism 12 and can accurately shoot and transmit for, remote terminal every hyaline tube 8 and colour chip display screen 9, again through artifical or software automatic analysis to still increased the security when raising the efficiency.

Specifically, since the camera 15 should move up and down, the wired connection is inconvenient to use, and the wireless camera should be charged, so the camera 15 is inconvenient to charge if being fixedly connected with the camera fixing base 14, in order to overcome the above problems, two clamp plates 16 are respectively disposed on two sides of the camera 15 according to the present embodiment, a spring 17 is disposed between the clamp plate 16 and the inner wall of the corresponding side of the camera fixing base 14, two ends of the spring 17 are respectively fixedly connected with the inner walls of the clamp plate 16 and the camera fixing base 14, and the two clamp plates 16 can clamp the camera 15. Can be convenient fix camera 15 through splint 16 and spring 17, and can convenient separation, the camera 15 of being convenient for charges.

More specifically, because the vegetable dye crystal that filters out on the filter screen 5 in the separator 4 can't take out, be not convenient for recycle, in order to overcome above-mentioned problem, this embodiment the longitudinal section of filter screen 5 be "V" type, the bottom central point of filter screen 5 communicate with the one end of solid dye pipe 18, the one end that solid dye pipe 18 is close to filter screen 5 set up discharge valve 20, the other end of solid dye pipe 18 with set up the feed inlet intercommunication of the spiral crushing feeder 19 in the below of separator 4, spiral crushing feeder 19 discharge gate communicate through pipeline and dissolving tank 1's upper portion. According to the invention, the filtering screen plate 5 with the V-shaped longitudinal section is convenient for gathering the plant dye crystals at the top end of the solid dye pipe 18, the blanking valve 20 is opened after solid-liquid separation is finished, the plant dye crystals enter the spiral crushing feeder 19 along the solid dye pipe 18, and are crushed by the spiral crushing feeder 19 and then are sent into the dissolving tank 1, so that the plant dye crystals are quickly crushed and dissolved together with a high-concentration plant dye solution, the efficiency is improved, and the utilization rate of the plant dye is also ensured.

Further, the top of the separator 4 according to the present embodiment communicates with the flush pipe 21. Through the washing pipe 21 can be convenient wash filter screen 5, the solution after the washing is sent into dissolving tank 1 to can also send remaining vegetable dye into dissolving tank 1 when wasing filter screen 5, improve the vegetable dye utilization ratio.

Furthermore, because the plant dye crystals have certain adhesion and sometimes adhere to the filter screen plate 5, in order to overcome the above problems, in the present embodiment, the motor 22 is disposed at the center of the inner top of the separator 4, the output shaft of the motor 22 is connected to the connecting plate 23, the bottom end of the connecting plate 23 is connected to the top end of the vertically disposed first electric push rod 24, the bottom end of the first electric push rod 24 is hinged to two ends of the two symmetrical scrapers 25, the scrapers 25 are located above the filter screen plate 5, the scrapers 25 and the first electric push rod 24 are provided with the second electric push rod 26, and two ends of the second electric push rod 26 are respectively hinged to the scrapers 25 and the first electric push rod 24. According to the invention, the motor 22 drives the connecting plate 23, the first electric push rod 24 and the scraper 25 to rotate, so that the plant dye crystals adhered to the filter screen plate 5 are separated from the filter screen plate 5, meanwhile, when the filter screen plate is not used, the first electric push rod 24 and the second electric push rod 26 contract to drive the scraper 25 to approach the first electric push rod 24, and meanwhile, the first electric push rod 24 contracts to enable the Dandong scraper 25 to move upwards, so that the scraper 26 is prevented from influencing the solid-liquid separation operation.

Still further, the second electric putter 26 according to this embodiment is a multi-stage electric putter. The second electric putter 26 of the multi-stage electric putter is convenient to use.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides an even dissolving device for vegetable dye, includes dissolving tank (1), dissolving tank (1) in set up agitating unit (2), its characterized in that: the top of dissolving tank (1) and the one end intercommunication of inlet pipe (3), the other end of inlet pipe (3) be connected with the bottom of separator (4), separator (4) in set up filter plate (5), separator (4) top advance pipe (6) intercommunication with the dyestuff, dissolving tank (1) top and dilution pipe (7) intercommunication, dissolving tank (1) lateral part set up transparent pipe (8) of several "T" style of calligraphy, the both ends of transparent pipe (8) communicate with dissolving tank (1) respectively, one side of transparent pipe (8) set up colour chip display screen (9), dissolving tank (1) set up vertical lead screw nut drive mechanism (12) that sets up one side of transparent pipe (8), the removal seat (13) of lead screw nut drive mechanism (12) on set up camera fixing base (14), fixing base camera (14) can place camera (15), camera (15) both sides respectively set up (1) splint (16), splint (16) and camera fixing base (14) correspond and set up spring (17) between the side inner wall, the both ends of spring (17) respectively with the inner wall fixed connection of splint (16) and camera fixing base (14), two splint (16) can clip camera (15), the bottom and discharging pipe (10) the intercommunication of dissolving tank (1), discharging pipe (10) on set up bleeder valve (11).

2. A uniform dissolving apparatus for vegetable dye according to claim 1, characterized in that: the longitudinal section of the filter screen plate (5) is V-shaped, the central position of the bottom of the filter screen plate (5) is communicated with one end of the solid dye tube (18), one end, close to the filter screen plate (5), of the solid dye tube (18) is provided with a discharging valve (20), the other end of the solid dye tube (18) is communicated with a feeding hole of a spiral crushing feeder (19) arranged below the separator (4), and a discharging hole of the spiral crushing feeder (19) is communicated with the upper part of the dissolving tank (1) through a pipeline.

3. A uniform dissolving apparatus for vegetable dye according to claim 1, characterized in that: the top of the separator (4) is communicated with a flushing pipe (21).

4. A uniform dissolving apparatus for vegetable dye according to claim 1, characterized in that: separator (4) interior top central point put and set up motor (22), the output shaft and connecting plate (23) of motor (22) be connected, the bottom of connecting plate (23) connect the top of vertical first electric push rod (24) that sets up, the bottom of first electric push rod (24) with two symmetries set up the one end of scraper blade (25) and articulate and be connected, scraper blade (25) be located the top of filtering net board (5), scraper blade (25) and first electric push rod (24) set up second electric push rod (26), the both ends of second electric push rod (26) articulate with scraper blade (25) and first electric push rod (24) respectively and be connected.

5. A uniform dissolving apparatus for vegetable dye according to claim 4, characterized in that: the second electric push rod (26) is a multi-stage electric push rod.