CN111681829A - A cable forming device - Google Patents
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- CN111681829A CN111681829A CN202010388880.XA CN202010388880A CN111681829A CN 111681829 A CN111681829 A CN 111681829A CN 202010388880 A CN202010388880 A CN 202010388880A CN 111681829 A CN111681829 A CN 111681829A
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- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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Abstract
本说明书一个或多个实施例提供一种电缆成缆装置,包括机架,所述机架上安装有芯线放线组件,所述芯线放线组件的一侧安装有股线放线组件,所述股线放线组件安装在所述机架上,所述股线放线组件上均匀安装有若干组股线放线盘组,所述股线放线组件的一侧安装有约束盘架,所述约束盘架上安装有若干组张紧组件,所述约束盘架的一侧安装有合成组件,所述合成组件的一侧安装有收线组件,所述机架上安装有驱动组件,本发明通过张紧组件可以单独对没跟股线进行张紧力调节,进而保证了成缆的均匀性,同时,张紧组件集成安装在约束盘架上,使设备的体积不至于太庞大,优化了设备的能源消耗,便于后续的维护。
One or more embodiments of the present specification provide a cable cabling device, including a frame on which a core wire pay-off assembly is installed, and a strand wire pay-off assembly is installed on one side of the core wire pay-off assembly , the strand pay-off assembly is installed on the frame, several groups of strand pay-off disk groups are evenly installed on the strand pay-off assembly, and a restraint disk is installed on one side of the strand pay-off assembly Several sets of tensioning components are installed on the restraining disk shelf, a synthetic component is installed on one side of the restraining disk shelf, a wire take-up component is installed on one side of the synthetic component, and a drive is installed on the rack In the present invention, the tensioning force of the unfollowing strands can be adjusted independently through the tensioning assembly, thereby ensuring the uniformity of the cabling. It is huge, which optimizes the energy consumption of the equipment and facilitates subsequent maintenance.
Description
技术领域technical field
本说明书一个或多个实施例涉及电缆生产技术领域,尤其涉及一种电缆成缆装置。One or more embodiments of this specification relate to the technical field of cable production, and in particular, to a cable cabling device.
背景技术Background technique
成缆机是一种用于各种截面的多芯橡套电缆、塑力电缆、交联电缆、电话电缆、控制电缆的成缆、装铠用的电缆设备,成缆机在对多根材质相同或者不同的单股线进行成缆时,需要通过张紧机构对单股线进行张紧,但是由于电缆成缆的股数较多,为每股缆线均设置张紧机构容易造成设备体积庞大,进而造成设备运转的能耗较大,同时不利于设备的维护。The cabling machine is a kind of cable equipment used for cabling and armoring of multi-core rubber sheathed cables, plastic cables, cross-linked cables, telephone cables and control cables of various cross-sections. When the same or different single-strand wires are formed into cables, the single-strand wires need to be tensioned by the tensioning mechanism. However, due to the large number of strands in the cable, setting the tensioning mechanism for each cable will easily cause the equipment volume. It is huge, which in turn causes the energy consumption of the equipment to be relatively large, and is not conducive to the maintenance of the equipment.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本说明书一个或多个实施例的目的在于提出一种电缆成缆装置,以解决上述的问题。In view of this, the purpose of one or more embodiments of the present specification is to provide a cable cabling device to solve the above problems.
基于上述目的,本说明书一个或多个实施例提供了一种电缆成缆装置,包括机架,所述机架上安装有芯线放线组件,所述芯线放线组件的一侧安装有股线放线组件,所述股线放线组件可转动的安装在所述机架上,所述股线放线组件上均匀安装有若干组股线放线盘组,所述股线放线组件远离所述芯线放线组件的一侧安装有约束盘架,所述约束盘架上安装有若干组张紧组件,所述约束盘架远离所述股线放线组件的一侧安装有合成组件,所述合成组件远离所述约束盘架的一侧安装有收线组件,所述机架上安装有驱动所述股线放线组件与所述约束盘架同时转动的驱动组件。Based on the above purpose, one or more embodiments of the present specification provide a cable cabling device, including a frame on which a core wire pay-off assembly is installed, and a side of the core wire pay-off assembly is installed with A strand pay-off assembly, the strand pay-off assembly is rotatably installed on the frame, and several groups of strand pay-off discs are evenly installed on the strand pay-off assembly, and the strand pay-off A constraining disc frame is installed on the side of the assembly away from the core wire pay-off assembly, several sets of tensioning assemblies are installed on the constraining disc frame, and a side of the constraining disc frame away from the strand pay-off assembly is installed with A composite assembly, a wire take-up assembly is installed on a side of the composite assembly away from the constraining disk frame, and a driving assembly for driving the strand pay-off assembly and the constraining disk frame to rotate simultaneously is installed on the frame.
可选的,所述芯线放线组件包括支撑架,所述支撑架安装在所述机架上,所述支撑架上安装有第一电机,所述第一电机的输出端安装有芯线放线轴,所述芯线放线轴上安装有芯线卷筒。Optionally, the core wire pay-off assembly includes a support frame, the support frame is installed on the frame, a first motor is installed on the support frame, and the output end of the first motor is installed with a core wire A core wire reel is installed on the core wire pay-off shaft.
可选的,所述股线放线组件包括转动支架,所述转动支架安装在所述机架上,所述转动支架内可转动的安装有转动盘,所述股线放线盘组沿周向均布安装在所述转动盘上,所述转动盘与所述驱动组件啮合传动连接,所述转动盘的中部开设有过线孔。Optionally, the strand pay-off assembly includes a rotating support, the rotating support is installed on the frame, a rotating disk is rotatably installed in the rotating support, and the strand pay-off disk group is uniform in the circumferential direction. The cloth is installed on the rotating disk, the rotating disk is meshed and connected with the driving assembly, and a wire hole is opened in the middle of the rotating disk.
可选的,所述约束盘架包括束线盘,所述束线盘沿圆周方向开设有若干个束线孔,所述束线盘的中部安装有支撑管,所述支撑管远离所述束线盘的一端安装有承托架,所述张紧组件安装在所述支撑管上。Optionally, the constraining disc frame includes a wire harness, the harness disc is provided with a number of harness holes along the circumferential direction, and a support tube is installed in the middle of the harness disc, and the support tube is far away from the harness. A support bracket is installed at one end of the wire reel, and the tensioning assembly is installed on the support tube.
可选的,所述张紧组件包括若干个第一电缸,所述第一电缸安装在束线盘上,所述第一电缸的输出端安装有推动盘组,所述推动盘组套装在所述支撑管上,所述推动盘组上安装有若干个第二电缸,所述第二电缸的输出端安装有滑块,所述滑块可滑动的安装在所述支撑管上,所述滑块上铰接有第一连杆,所述第一连杆远离所述滑块的一端铰接有第二连杆和束线扣,所述第二连杆远离所述第一连杆的一端铰接在所述支撑管上,所述束线扣上安装有张力传感器。Optionally, the tensioning assembly includes several first electric cylinders, the first electric cylinders are mounted on the wire harnesses, and the output end of the first electric cylinders is installed with a push disk group, the push disk group It is sleeved on the support tube, a plurality of second electric cylinders are installed on the push disk group, the output end of the second electric cylinder is installed with a slider, and the slider is slidably installed on the support tube On the slider, a first link is hinged on the slider, the end of the first link away from the slider is hinged with a second link and a cable tie, and the second link is away from the first link One end of the cable tie is hinged on the support tube, and a tension sensor is installed on the cable tie.
可选的,所述束线扣包括连接块,所述连接块分别与所述第一连杆和所述第二连杆相铰接,所述连接块的一端枢接有束线块,所述束线块内可转动的安装有两个滚轮,所述张力传感器安装在所述束线块内。Optionally, the cable tie includes a connecting block, the connecting block is hinged with the first link and the second link respectively, one end of the connecting block is pivotally connected with a cable tie, the Two rollers are rotatably installed in the wire harness block, and the tension sensor is installed in the wire harness block.
可选的,所述推动盘组至少包括两个推动架,所述推动架包括若干个支撑板,至少两个推动架上的所述支撑板相互交错拼合成所述推动盘组。Optionally, the push disk assembly includes at least two push frames, the push frame includes a plurality of support plates, and the support plates on the at least two push frames are staggered to form the push disk assembly.
可选的,所述合成组件包括模座,所述模座上安装有模头。Optionally, the synthesis assembly includes a die base on which a die head is mounted.
可选的,所述收线组件包括收线架,所述收线架上安装有第二电机,所述第二电机的输出端安装有收线轴。Optionally, the wire take-up assembly includes a wire take-up frame, a second motor is installed on the wire take-up frame, and a wire take-up shaft is installed at the output end of the second motor.
可选的,所述驱动组件包括第三电机,所述第三电机的输出端安装有蜗杆,所述蜗杆分别与所述股线放线组件和所述约束盘架啮合传动。Optionally, the drive assembly includes a third motor, an output end of the third motor is mounted with a worm, and the worm is respectively engaged with the strand pay-off assembly and the constraining disk frame for transmission.
从上面所述可以看出,本说明书一个或多个实施例提供的一种电缆成缆装置,通过张紧组件可以单独对没跟股线进行张紧力调节,进而保证了成缆的均匀性,同时,张紧组件集成安装在约束盘架上,使设备的体积不至于太庞大,优化了设备的能源消耗,便于后续的维护。As can be seen from the above, in a cable cabling device provided by one or more embodiments of the present specification, the tensioning force of the unfollowing strands can be adjusted independently through the tensioning assembly, thereby ensuring the uniformity of cabling , At the same time, the tensioning component is integrated on the restraining plate frame, so that the volume of the equipment is not too large, which optimizes the energy consumption of the equipment and facilitates subsequent maintenance.
附图说明Description of drawings
为了更清楚地说明本说明书一个或多个实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本说明书一个或多个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate one or more embodiments of the present specification or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, in the following description The accompanying drawings are only one or more embodiments of the present specification, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本说明书一个或多个实施例的电缆成缆装置的示意图;1 is a schematic diagram of a cable cabling device according to one or more embodiments of the specification;
图2为本说明书一个或多个实施例的股线放线组件的示意图;2 is a schematic diagram of a strand payoff assembly of one or more embodiments of the present specification;
图3为本说明书一个或多个实施例的约束盘架与张紧组件的连接示意图;3 is a schematic diagram of the connection between the constraining disk frame and the tensioning assembly according to one or more embodiments of the present specification;
图4为本说明书一个或多个实施例的束线扣的示意图;4 is a schematic diagram of a cable tie according to one or more embodiments of the specification;
图5为本说明书一个或多个实施例的推动盘组的示意图;5 is a schematic diagram of a push disk assembly according to one or more embodiments of the specification;
图6为本说明书一个或多个实施例的承托架的示意图;6 is a schematic diagram of a support bracket according to one or more embodiments of the present specification;
附图中,机架1、芯线放线组件2、支撑架21、第一电机22、芯线放线轴23、股线放线组件3、股线放线盘组31、转动支架32、转动盘33、过线孔34、约束盘架4、束线盘41、束线孔42、支撑管43、承托架44、张紧组件5、第一电缸51、推动盘组52、推动架521、支撑板522、第二电缸53、滑块54、第一连杆55、第二连杆56、束线扣57、连接块571、束线块572、滚轮573、合成组件6、模座61、模头62、收线组件7、收线架71、收线轴72、驱动组件8、第三电机81、蜗杆82。In the drawings, the frame 1, the core wire pay-
具体实施方式Detailed ways
为使本公开的目的、技术方案和优点更加清楚明白,以下结合具体实施例,对本公开进一步详细说明。In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be further described in detail below with reference to specific embodiments.
需要说明的是,除非另外定义,本说明书一个或多个实施例使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本说明书一个或多个实施例中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。It should be noted that, unless otherwise defined, the technical or scientific terms used in one or more embodiments of the present specification shall have the usual meanings understood by those with ordinary skill in the art to which this disclosure belongs. The terms "first," "second," and similar terms used in one or more embodiments of this specification do not denote any order, quantity, or importance, but are merely used to distinguish the various components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
基于上述目的,本说明书一个或多个实施例提供了一种电缆成缆装置,如图所示,包括机架1,所述机架1上安装有芯线放线组件2,所述芯线放线组件2的一侧安装有股线放线组件3,所述股线放线组件3可转动的安装在所述机架1上,所述股线放线组件3上均匀安装有若干组股线放线盘组31,所述股线放线组件3远离所述芯线放线组件2的一侧安装有约束盘架4,所述约束盘架4上安装有若干组张紧组件5,所述约束盘架4远离所述股线放线组件3的一侧安装有合成组件6,所述合成组件6远离所述约束盘架4的一侧安装有收线组件7,所述机架1上安装有驱动所述股线放线组件3与所述约束盘架4同时转动的驱动组件8。其中,芯线放线组件2负责放钢丝等芯线,股线放线组件3负责放电缆的股线,电缆股线经过张紧组件5的张紧与芯线在合成组件6内进行成缆,最后由收线组件7进行收集,张紧组件5可以单独对没跟股线进行张紧力调节,进而保证了成缆的均匀性,同时,张紧组件5集成安装在约束盘架4上,使设备的体积不至于太庞大,优化了设备的能源消耗,便于后续的维护。Based on the above purpose, one or more embodiments of the present specification provide a cable cabling device, as shown in the figure, including a frame 1 on which a core wire pay-
在一种实施方式中,所述芯线放线组件2包括支撑架21,所述支撑架21安装在所述机架1上,所述支撑架21上安装有第一电机22,所述第一电机22的输出端安装有芯线放线轴23,所述芯线放线轴23上安装有芯线卷筒24。In one embodiment, the core wire pay-
在一种实施方式中,所述股线放线组件3包括转动支架32,所述转动支架32安装在所述机架1上,所述转动支架32内可转动的安装有转动盘33,所述股线放线盘组31沿周向均布安装在所述转动盘33上,所述转动盘33与所述驱动组件8啮合传动连接,所述转动盘33的中部开设有过线孔34。其中,股线放线盘组31也包括有电机,股线由过线孔34穿过。In one embodiment, the strand pay-off assembly 3 includes a
在一种实施方式中,所述约束盘架4包括束线盘41,所述束线盘41沿圆周方向开设有若干个束线孔42,所述束线盘41的中部安装有支撑管43,所述支撑管43远离所述束线盘41的一端安装有承托架44,所述张紧组件5安装在所述支撑管43上。In one embodiment, the constraining reel frame 4 includes a
具体的说,所述张紧组件5包括若干个第一电缸51,所述第一电缸51安装在束线盘41上,所述第一电缸51的输出端安装有推动盘组52,所述推动盘组52套装在所述支撑管43上,所述推动盘组52上安装有若干个第二电缸53,所述第二电缸53的输出端安装有滑块54,所述滑块54可滑动的安装在所述支撑管43上,所述滑块54上铰接有第一连杆55,所述第一连杆55远离所述滑块54的一端铰接有第二连杆56和束线扣57,所述第二连杆56远离所述第一连杆55的一端铰接在所述支撑管43上,所述束线扣57上安装有张力传感器(未示出)。其中,芯线由支撑管43的中部穿过,股线穿过束线孔42后在穿过束线扣57,第一电缸51带动推动盘组52移动,推动盘组52通过第二电缸53带动滑块54移动,滑块54带动第一连杆55移动,第一连杆55与第二连杆56带动束线扣57上下移动,对股线进行张紧,张力传感器检测股线的张力,当需要调节张力时,第二电缸53工作,第二电缸53对滑块54的位置进行微调,进而调节单股股线的张力。Specifically, the tensioning assembly 5 includes a plurality of first
在一种实施方式中,所述束线扣57包括连接块571,所述连接块571分别与所述第一连杆55和所述第二连杆56相铰接,所述连接块571的一端枢接有束线块572,所述束线块572内可转动的安装有两个滚轮573,所述张力传感器安装在所述束线块572内。In one embodiment, the
在另一种实施方式中,所述推动盘组52至少包括两个推动架521,所述推动架521包括若干个支撑板522,至少两个推动架521上的所述支撑板522相互交错拼合成所述推动盘组52。其中,当成缆需要的股数比较少时,可以只用一个推动架521进行工作,可以根据股数的多少选择推动架521的数量,推动架521的设置可以增加股线张力的均匀性。In another embodiment, the
可选的,所述合成组件6包括模座61,所述模座61上安装有模头62。Optionally, the synthesis assembly 6 includes a die base 61 on which a die
可选的,所述收线组件7包括收线架71,所述收线架71上安装有第二电机(未示出),所述第二电机的输出端安装有收线轴72。Optionally, the wire take-up assembly 7 includes a wire take-
可选的,所述驱动组件8包括第三电机81,所述第三电机81的输出端安装有蜗杆82,所述蜗杆82分别与所述股线放线组件3和所述约束盘架4啮合传动。Optionally, the drive assembly 8 includes a third motor 81 , and a worm 82 is installed at the output end of the third motor 81 , and the worm 82 is connected to the strand pay-off assembly 3 and the restraint tray 4 respectively. Mesh transmission.
使用时,芯线放线组件2负责放钢丝等芯线,股线放线组件3负责放电缆的股线,芯线由支撑管43的中部穿过,股线穿过束线孔42后在穿过束线扣57,第一电缸51带动推动盘组52移动,推动盘组52通过第二电缸53带动滑块54移动,滑块54带动第一连杆55移动,第一连杆55与第二连杆56带动束线扣57上下移动,对股线进行张紧,张力传感器检测股线的张力,当需要调节张力时,第二电缸53工作,第二电缸53对滑块54的位置进行微调,进而调节单股股线的张力,股线和芯线在合成组件6内进行成缆,最后由收线组件7进行收集,本发明通过张紧组件5可以单独对没跟股线进行张紧力调节,进而保证了成缆的均匀性,同时,张紧组件5集成安装在约束盘架4上,使设备的体积不至于太庞大,优化了设备的能源消耗,便于后续的维护。When in use, the core wire pay-
上述对本说明书特定实施例进行了描述。其它实施例在所附权利要求书的范围内。在一些情况下,在权利要求书中记载的动作或步骤可以按照不同于实施例中的顺序来执行并且仍然可以实现期望的结果。另外,在附图中描绘的过程不一定要求示出的特定顺序或者连续顺序才能实现期望的结果。在某些实施方式中,多任务处理和并行处理也是可以的或者可能是有利的。The foregoing describes specific embodiments of the present specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims can be performed in an order different from that in the embodiments and still achieve desirable results. Additionally, the processes depicted in the figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本公开的范围(包括权利要求)被限于这些例子;在本公开的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本说明书一个或多个实施例的不同方面的许多其它变化,为了简明它们没有在细节中提供。It should be understood by those of ordinary skill in the art that the discussion of any of the above embodiments is only exemplary, and is not intended to imply that the scope of the present disclosure (including the claims) is limited to these examples; under the spirit of the present disclosure, the above embodiments or Technical features in different embodiments may also be combined, steps may be carried out in any order, and there are many other variations of the different aspects of one or more embodiments of this specification as described above, which are not in detail for the sake of brevity supply.
另外,为简化说明和讨论,并且为了不会使本说明书一个或多个实施例难以理解,在所提供的附图中可以示出或可以不示出与集成电路(IC)芯片和其它部件的公知的电源/接地连接。此外,可以以框图的形式示出装置,以便避免使本说明书一个或多个实施例难以理解,并且这也考虑了以下事实,即关于这些框图装置的实施方式的细节是高度取决于将要实施本说明书一个或多个实施例的平台的(即,这些细节应当完全处于本领域技术人员的理解范围内)。在阐述了具体细节(例如,电路)以描述本公开的示例性实施例的情况下,对本领域技术人员来说显而易见的是,可以在没有这些具体细节的情况下或者这些具体细节有变化的情况下实施本说明书一个或多个实施例。因此,这些描述应被认为是说明性的而不是限制性的。Additionally, in order to simplify illustration and discussion, and in order not to obscure one or more embodiments of this specification, the figures provided may or may not be shown in connection with integrated circuit (IC) chips and other components. Well known power/ground connection. Furthermore, devices may be shown in block diagram form in order to avoid obscuring one or more embodiments of this description, and this also takes into account the fact that details regarding the implementation of such block diagram devices are highly dependent on the implementation of the invention (ie, these details should be well within the understanding of those skilled in the art) of the platform describing one or more embodiments. Where specific details (eg, circuits) are set forth to describe exemplary embodiments of the present disclosure, it will be apparent to those skilled in the art that these specific details may be used without or with variations One or more embodiments of this specification are implemented below. Accordingly, these descriptions are to be regarded as illustrative rather than restrictive.
尽管已经结合了本公开的具体实施例对本公开进行了描述,但是根据前面的描述,这些实施例的很多替换、修改和变型对本领域普通技术人员来说将是显而易见的。例如,其它存储器架构(例如,动态RAM(DRAM))可以使用所讨论的实施例。Although the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations to these embodiments will be apparent to those of ordinary skill in the art from the foregoing description. For example, other memory architectures (eg, dynamic RAM (DRAM)) may use the discussed embodiments.
本说明书一个或多个实施例旨在涵盖落入所附权利要求的宽泛范围之内的所有这样的替换、修改和变型。因此,凡在本说明书一个或多个实施例的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本公开的保护范围之内。The embodiment or embodiments of this specification are intended to cover all such alternatives, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of one or more embodiments of the present specification should be included within the protection scope of the present disclosure.
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