CN111676684B

CN111676684B - Low-noise and low-consumption cloth floating wool removing equipment

Info

Publication number: CN111676684B
Application number: CN202010715734.3A
Authority: CN
Inventors: 郑旭纯
Original assignee: Xuzhou Li Da Sewing Devices Manufacturing Co ltd
Current assignee: Xuzhou Li Da sewing devices Manufacturing Co.,Ltd.
Priority date: 2020-07-23
Filing date: 2020-07-23
Publication date: 2021-11-12
Anticipated expiration: 2040-07-23
Also published as: CN111676684A

Abstract

The invention discloses low-noise and low-consumption cloth floating hair removing equipment which comprises a sinking tank, wherein a slide rail and a water storage table are arranged in the sinking tank, a plurality of slide bars are slidably arranged on the slide rail, the lower ends of the slide bars are jointly connected with a cleaning mechanism, a support plate is arranged in the water storage table, a knocking mechanism is arranged on the support plate, the cleaning mechanism comprises a fixed plate fixedly connected with the slide bars, a plurality of rectangular grooves are symmetrically formed in the fixed plate, a magnetic slide block is arranged in each rectangular groove in a sealing and sliding mode, the lower side of each rectangular groove is communicated with an air inlet pipe and an air outlet pipe, the lower end of each air outlet pipe extends to the lower side of the fixed plate, and a communicating pipe is arranged in each slide bar. The invention can not generate larger noise, can not damage the cloth due to friction, can effectively reduce the consumption of electric energy, and can improve the removal effect of the floating hair on the surface of the cloth.

Description

Low-noise and low-consumption cloth floating wool removing equipment

Technical Field

The invention relates to the technical field of spinning, in particular to low-noise and low-consumption cloth floating hair removing equipment.

Background

In the process of cloth processing, textile fibers may be broken, and the structure of some short fibers after weaving is loose, so that after the cloth is processed and formed, the surface of the cloth has more floating hair, particularly some cotton felt cloth, cotton cloth, flannelette and the like, the floating hair on the surface of the cloth is more, and the floating hair removing operation is carried out before the cloth enters the next processing procedure.

The traditional floating hair removing operation is mainly air blowing treatment, namely floating hair is taken away through high-speed airflow, the mode principle is simple, the operation is simple, the noise is high, the energy consumption is high, floating hair can be caused to float to the surrounding environment, therefore, the floating hair on the surface of cloth can be removed in some factories in a hairbrush flat brushing mode, and for some cotton cloth, silk fabric and other fabrics, the hairbrush flat brushing mode can easily cause the cloth to be pilling or hooked, the cloth quality is influenced, and therefore the low-noise and low-consumption cloth floating hair removing equipment is provided.

Disclosure of Invention

The invention aims to solve the defects that a flossing mode in the prior art is high in noise and energy consumption and can influence the quality of cloth, and provides low-noise and low-consumption cloth flossing equipment.

In order to achieve the purpose, the invention adopts the following technical scheme:

a low-noise and low-consumption cloth floating hair removing device comprises a sinking tank, wherein a slide rail and a water storage table are arranged in the sinking tank in an up-down parallel mode, a plurality of slide bars are slidably arranged on the slide rail, the lower ends of the slide bars are connected with a cleaning mechanism together, a support plate is fixedly arranged in the water storage table, and a knocking mechanism is arranged on the support plate;

clean mechanism includes the fixed plate that links to each other with many slide bars are fixed, a plurality of rectangular channels, every have been seted up to the symmetry in the fixed plate equal sealed slip in the rectangular channel is provided with the magnetism slider, every the downside of rectangular channel all communicates intake pipe and blast pipe, and the blast pipe keeps away from the one end that corresponds the rectangular channel and runs through the fixed plate and extend to the downside of fixed plate, every all be equipped with communicating pipe in the slide bar, every the intake pipe is kept away from the one end that corresponds the rectangular channel and all is connected with the bellows through corresponding communicating pipe, every the top of bellows all runs through the roof of caisson and extends to the top of caisson, the lower surface mounting of fixed plate has a plurality of electro-magnets, and the electro-magnet is coaxial with the rectangular channel that corresponds the position.

Preferably, the knocking mechanism comprises a plurality of heightening plates fixedly connected with the supporting plate, each heightening plate is connected with a knocking rod through a plurality of springs, and each knocking rod is located right below the corresponding electromagnet.

Preferably, every the equal symmetry intercommunication of lower extreme of blast pipe has two shunt tubes, every the internal diameter of shunt tube all is less than the internal diameter that corresponds the blast pipe, and every shunt tube all sets up along slant decurrent direction, every all install a check valve in intake pipe and the blast pipe.

Preferably, every increase the inboard and all seted up vertical cell body, and every increase the top of board and all seted up and correspond the opening that vertical cell body is linked together, every it has the sliding plate all to seal slidable mounting in the vertical cell body, and the lower extreme of every spring all runs through the opening that corresponds the position and links to each other with the sliding plate is fixed every it all is equipped with and corresponds liquid supply pipe and the fluid-discharge tube that vertical cell body is linked together on the lateral wall of board to increase, and all installs the second check valve in every liquid supply pipe and the fluid-discharge tube.

Preferably, each knocking rod is made of a hollow rubber tube, a plurality of round holes are symmetrically formed in each knocking rod, and each sliding plate is made of magnetic metal.

The invention has the beneficial effects that:

1. through setting up devices such as electro-magnet, magnetism slider, first check valve, bellows, communicating pipe, intake pipe, blast pipe, the gaseous cycle's of accessible control flow through the size, the direction of the electric current of electro-magnet cycle and rate can both reach good unhairing effect to the cloth of different materials.

2. Compared with the conventional modes of removing floating hair by an air blower, removing floating hair by a brush and the like, the cloth cleaning machine does not generate larger noise, does not damage cloth due to friction, can effectively reduce the consumption of electric energy, and can realize the purpose of efficiently removing the floating hair only by periodically supplying power to the electromagnet.

3. Through the shunt tubes that set up two symmetries at the end of blast pipe, speed when multiplicable air flows to change the angle of air current, make the floating dust on the cloth receive oblique decurrent effort, thereby make it float to the cloth both sides and from cloth both sides downstream, improve the collection efficiency of dust.

4. The knocking rod made of ferromagnetic metal can move upwards under the action of a magnetic field, so that the cloth is knocked periodically, floating hair on the lower side of the cloth is shaken off quickly, the fallen floating hair can be soaked by clean water after being contacted with the water surface in the water storage table, and the collected floating hair is prevented from being lifted again.

5. The knocking rod is made of a hollow rubber tube, when the knocking rod strikes the cloth, the hollow rubber tube can deform, so that air in the hollow rubber tube is discharged outwards through the round holes, a plurality of strands of high-speed air flows are formed, and when the air flows impact the cloth, the removing effect of floating hair on the lower surface of the cloth can be improved.

6. The fluid infusion pipe is for falling the L shape, and the fluid-discharge tube is just L shape, and the fluid infusion pipe lower extreme is close to the upper surface of backup pad, and is far away from the solution upper surface distance, often floats on the surface of water when falling in the water because floating hair, so the lower mouth of pipe setting of fluid infusion pipe can effectively avoid floating hair to get into in the fluid infusion pipe in the below, guarantees that the water circulation is smooth and easy.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment 1 of a low-noise and low-loss type cloth lint removing device according to the present invention;

FIG. 2 is an enlarged view of FIG. 1 at A;

fig. 3 is a schematic view showing the distribution of magnetic field lines of two adjacent electromagnets when current in opposite directions is applied to the two electromagnets in embodiment 1 of the low-noise and low-loss type cloth lint removing apparatus according to the present invention;

FIG. 4 is a schematic view of a partial structure of a shunt tube and an exhaust tube in an embodiment 1 of a low noise and low loss type cloth lint removing apparatus according to the present invention;

fig. 5 is a schematic structural view of a heightening plate and a knocking rod in embodiment 2 of a low-noise and low-consumption type piece goods flossing device provided by the invention.

In the figure: 1, 2 slide bars, 3 corrugated pipes, 4 slide rails, 5 fixed plates, 6 rectangular grooves, 7 water storage tables, 8 support plates, 9 heightening plates, 10 springs, 11 knocking rods, 12 water inlet pipes, 13 water outlet pipes, 14 magnetic sliders, 15 air inlet pipes, 16 air outlet pipes, 1601 shunt pipes, 17 communicating pipes, 18 electromagnets, 19 sliding plates, 20 liquid supplementing pipes and 21 liquid discharge pipes.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example 1

Referring to fig. 1-4, a low-noise and low-consumption cloth floating hair removing device comprises a sinking tank 1, slide rails 4 and a water storage table 7 are arranged in the sinking tank 1 in an up-down parallel mode, clear water is filled in the water storage table 7, the lower end of the water storage table 7 is communicated with a water inlet pipe 12 and a water outlet pipe 13 and used for replacing the clear water in the water storage table 7, a plurality of slide bars 2 are arranged on the slide rails 4 in a sliding mode, the lower ends of the slide bars 2 are connected with a cleaning mechanism together, a support plate 8 is fixedly arranged in the water storage table 7, the support plate 8 is in a left-right penetrating design, water flow can flow in the water storage table 7 through the support plate 8, and a knocking mechanism is arranged on the support plate 8;

the cleaning mechanism comprises a fixed plate 5 fixedly connected with a plurality of slide bars 2, the position of the fixed plate 5 can be adjusted or the number of the fixed plate 5 can be increased through the slide bars 2, a plurality of rectangular grooves 6 are symmetrically arranged in the fixed plate 5, a magnetic slider 14 is arranged in each rectangular groove 6 in a sealing and sliding manner, an elastic rubber ring is also arranged in each rectangular groove 6, the elastic rubber ring is positioned above an air inlet pipe 15 and an air outlet pipe 16, the magnetic slider 14 is prevented from crossing the air inlet pipe 15 or the air outlet pipe 16 when moving downwards, small holes communicated with the outside are formed in the top of each rectangular groove 6, when the magnetic slider 14 slides upwards and downwards, the small holes can play a role of balancing the pressure in the grooves, the lower side of each rectangular groove 6 is communicated with the air inlet pipe 15 and the air outlet pipe 16, one end, far away from the corresponding rectangular groove 6, of the air outlet pipe 16 penetrates through the fixed plate 5 and extends to the lower side of the fixed plate 5, a communicating pipe 17 is arranged in each slide bar 2, every intake pipe 15 is kept away from the one end that corresponds rectangular channel 6 and all is connected with bellows 3 through communicating pipe 17 that corresponds, bellows 3 can be tensile in the certain limit, do not influence the removal of slide bar 2, the upper end mouth of pipe department of bellows 3 can set up the dust screen, guarantee that bellows 3 is inside unobstructed, the top of every bellows 3 all runs through the roof of heavy case 1 and extends to the top of heavy case 1, the lower surface mounting of fixed plate 5 has a plurality of electro-magnets 18, and electro-magnet 18 is coaxial with the rectangular channel 6 that corresponds the position.

In this embodiment, the knocking mechanism includes a plurality of heightening plates 9 fixedly connected with the supporting plate 8, each heightening plate 9 is connected with a knocking rod 11 through a plurality of springs 10, each knocking rod 11 is located right below the corresponding electromagnet 18, and each knocking rod 11 is made of ferromagnetic metal;

the two sides of the heightening plate 9 are both provided with arc-shaped plates, so that the connecting part of the heightening plate 9 and the supporting plate 8 can be prevented from forming a cleaning dead angle, the accumulation of stains is reduced, and the cleaning is convenient.

The lower end of each exhaust pipe 16 is symmetrically communicated with two shunt pipes 1601, the inner diameter of each shunt pipe 1601 is smaller than the inner diameter of the corresponding exhaust pipe 16, so that the air flow outflow speed is increased, each shunt pipe 1601 is arranged along the downward oblique direction, dust and floating hair move towards the two sides of the cloth, the dust or floating hair are prevented from floating in the air above after being lifted, a first check valve is arranged in each air inlet pipe 15 and each exhaust pipe 16, the gas flows in the direction of the outside of the caisson 1, bellows 3, air inlet pipe 15, rectangular groove 6, exhaust pipe 16, shunt pipe 1601 and cloth, the floating hair is prevented from entering the shunt pipes 1601 and being blocked by controlling the gas flow through the first check valve.

When the device is used, cloth is unreeled through a traction mechanism (not shown) and a roller, the unreeled cloth moves at a constant speed in the caisson 1, and clear water is introduced into the water storage table 7 through the water inlet pipe 12 to adsorb falling dust and floating hair;

when the device works, the electromagnets 18 are powered on and powered off at the same period through an external controller, when the electromagnets 18 are powered on, the magnetic slider 14 is subjected to repulsion force and moves to the top of the rectangular groove 6, when the electromagnets 18 are powered off, the magnetic slider 14 falls under the action of gravity, in the process that the magnetic slider 14 moves up and down, positive pressure and negative pressure are alternately generated in the rectangular groove 6, air outside the caisson 1 is transferred to the shunt tubes 1601 under the action of the first one-way valve, the corrugated pipe 3, the communication pipe 17, the air inlet pipe 15 and the air outlet pipe 16, and the air is ejected from the shunt tubes 1601 to the cloth at a higher speed, and because the shunt tubes 1601 are obliquely and downwards arranged, floating dust on the cloth is subjected to an oblique acting force, so that the floating dust floats to the two sides of the cloth and falls downwards from the two sides of the cloth;

when electro-magnet 18 circular telegram, thereby the pole 11 that strikes that ferromagnetic metal made also can receive the magnetic field effect upward movement (the magnetic field intensity that electro-magnet 18 produced is far greater than magnetic slider 14's magnetic field intensity, magnetic slider 14 can be neglected to the effort of striking pole 11), strike pole 11 and beat the cloth in turn, make the superficial hair of cloth downside shake off fast, the superficial hair that wafts can be soaked by the clear water after contacting with the surface of water in the retaining platform 7, thereby avoid the superficial hair after the collection to raise once more, after a certain period, the change of clear water is accomplished to accessible inlet tube 12 and outlet pipe 13.

It is worth mentioning that currents with opposite directions can be introduced into two adjacent electromagnets 18, so that two adjacent electromagnets 18 generate magnetic fields with opposite directions, as shown in fig. 3, since the magnetic fields between two adjacent electromagnets 18 are mutually offset, the magnetic field acting force applied to the knocking rod 11 is concentrated in the vertical direction, the moving direction of the knocking rod 11 can be further ensured, and a guide rod does not need to be additionally arranged at the spring 10.

Example 2

Referring to fig. 5, the present embodiment is different from embodiment 1 in that: each heightening plate 9 is internally provided with a vertical groove body, the top of each heightening plate 9 is provided with an opening communicated with the corresponding vertical groove body, a sliding plate 19 is hermetically and slidably mounted in each vertical groove body, the lower end of each spring 10 penetrates through the opening at the corresponding position and is fixedly connected with the sliding plate 19, the side wall of each heightening plate 9 is provided with a liquid supplementing pipe 20 and a liquid discharging pipe 21 which are communicated with the corresponding vertical groove body, and a second one-way valve is mounted in each liquid supplementing pipe 20 and each liquid discharging pipe 21;

the liquid supplementing pipe 20 is in an inverted L shape, the liquid discharging pipe 21 is in a regular L shape, and under the action of the second one-way valve, the lower layer of clear aqueous solution is sprayed upwards through the liquid supplementing pipe 20, the vertical groove body and the liquid discharging pipe 21 so as to increase the contact probability of the aqueous solution and the floating hair in the air.

Each knocking rod 11 is made of a hollow rubber tube, a plurality of round holes are symmetrically formed in each knocking rod 11, and each sliding plate 19 is made of magnetic metal.

When the cloth removing device is used, after the electromagnet 18 is electrified, the sliding plate 19 moves upwards under the action of a magnetic field, so that the knocking rod 11 knocks the cloth, the knocking rod 11 made of the hollow rubber tube is stressed and deformed when contacting with the cloth, air in the knocking rod 11 is sprayed out through the round holes (the diameter of the round holes is small, and wound fiber bundles are difficult to enter the knocking rod 11 through the round holes), and the removal effect of floating hair on the lower surface of the cloth is improved;

when the sliding plate 19 reciprocates in the vertical groove body, the changed gas pressure in the vertical groove body enables the lower layer of clarified aqueous solution to sequentially pass through the liquid replenishing pipe 20, the vertical groove body and the liquid discharge pipe 21 to be sprayed upwards so as to increase the contact probability of the aqueous solution and floating hair in the air, and it needs to be noted that the height of the liquid discharge pipe 21 is reasonably set so as to prevent the aqueous solution from splashing on the cloth and causing the cloth to be wetted.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The low-noise and low-consumption cloth floating wool removing equipment comprises a sinking tank (1), and is characterized in that a sliding rail (4) and a water storage table (7) are mounted in the sinking tank (1), a plurality of sliding rods (2) are slidably mounted on the sliding rail (4), the lower ends of the plurality of sliding rods (2) are jointly connected with a cleaning mechanism, a supporting plate (8) is arranged in the water storage table (7), and a knocking mechanism is arranged on the supporting plate (8);

the cleaning mechanism comprises a fixed plate (5) fixedly connected with a plurality of sliding rods (2), a plurality of rectangular grooves (6) are symmetrically formed in the fixing plate (5), a magnetic sliding block (14) is arranged in each rectangular groove (6) in a sealing and sliding manner, an air inlet pipe (15) and an air outlet pipe (16) are communicated with the lower side of each rectangular groove (6), the lower end of each exhaust pipe (16) extends to the lower side of the fixed plate (5), a communicating pipe (17) is arranged in each slide rod (2), the upper end of each air inlet pipe (15) is connected with a corrugated pipe (3) through the corresponding communicating pipe (17), the upper end of each corrugated pipe (3) penetrates through the top wall of the caisson (1) and extends to the upper part of the caisson (1), the lower surface of the fixed plate (5) is provided with a plurality of electromagnets (18), and the electromagnets (18) are coaxial with the rectangular grooves (6) at the corresponding positions;

the knocking mechanism comprises a plurality of heightening plates (9) fixedly connected with a supporting plate (8), each heightening plate (9) is connected with a knocking rod (11) through a plurality of springs (10), and each knocking rod (11) is positioned right below a corresponding electromagnet (18);

the lower end of each exhaust pipe (16) is symmetrically communicated with two shunt pipes (1601), each shunt pipe (1601) is arranged along the downward direction, and a first one-way valve is arranged in each air inlet pipe (15) and each exhaust pipe (16);

a vertical groove body is formed in each heightening plate (9), an opening communicated with the corresponding vertical groove body is formed in the top of each heightening plate (9), a sliding plate (19) is installed in each vertical groove body in a sealing and sliding mode, the lower end of each spring (10) penetrates through the opening in the corresponding position and is fixedly connected with the sliding plate (19), a liquid replenishing pipe (20) and a liquid discharging pipe (21) communicated with the corresponding vertical groove body are arranged on the side wall of each heightening plate (9), and a second one-way valve is installed in each liquid replenishing pipe (20) and each liquid discharging pipe (21);

each knocking rod (11) is made of a hollow rubber tube, a plurality of round holes are symmetrically formed in each knocking rod (11), and each sliding plate (19) is made of magnetic metal.