CN111673006A - Toothed bending components for anchor machining - Google Patents
Toothed bending components for anchor machining Download PDFInfo
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- CN111673006A CN111673006A CN202010671925.4A CN202010671925A CN111673006A CN 111673006 A CN111673006 A CN 111673006A CN 202010671925 A CN202010671925 A CN 202010671925A CN 111673006 A CN111673006 A CN 111673006A
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- 238000005452 bending Methods 0.000 title claims abstract description 132
- 238000003754 machining Methods 0.000 title abstract 2
- 238000009434 installation Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 9
- 238000004873 anchoring Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 19
- 239000010959 steel Substances 0.000 description 19
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/006—Bending wire other than coiling; Straightening wire in 3D with means to rotate the tools about the wire axis
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及锚固件,具体地,涉及一种用于锚固件加工的齿形折弯组件。The present invention relates to anchors, in particular to a tooth-shaped bending assembly used for anchor processing.
背景技术Background technique
锚固件的现有加工方法主要采用冲床冲压折弯后人工焊接进行,虽然能够完成加工,但是存在加工程序复杂等以下缺陷:一、钢筋折弯采用人工操作冲床冲压制作,工序复杂且人工成本大;二、焊接过程中烟雾较大,容易产生职业病,难以满足环保要求;三、冲击过程中耐热钢冲击点强度发生变化,容易造成断裂;四、冲压过程中尺寸与图纸实际设计要求差距较大,精度低。The existing processing method of the anchor mainly adopts the manual welding after punching and bending. Although the processing can be completed, it has the following defects such as complicated processing procedures: 1. The bending of the steel bar is produced by manual punching, the process is complicated and the labor cost is high. 2. The smoke is large during the welding process, which is easy to cause occupational diseases, and it is difficult to meet the environmental protection requirements; 3. The strength of the impact point of the heat-resistant steel changes during the impact process, which is easy to cause fracture; large, low precision.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种用于锚固件加工的齿形折弯组件,该用于锚固件加工的齿形折弯组件能够高效地加工锚固件。An object of the present invention is to provide a toothed bending assembly for anchor processing, which can efficiently process anchors.
为了实现上述目的,本发明提供了一种用于锚固件加工的齿形折弯组件,包括底盘和折弯头;底盘上设置有贯穿孔、第一安装孔、第二安装孔和多个固定孔;折弯头包括依次连接的头部、颈部和转动轴,头部上设置有第一齿块和第二齿块,且第一齿块和第二齿块之间形成有折弯间隙;头部能够通过贯穿孔,颈部的直径大于贯穿孔的内径;第一安装孔上安装有第一折弯滚轮,第二安装孔上安装有第二折弯滚轮;转动轴能够驱动头部于贯穿孔内转动。In order to achieve the above purpose, the present invention provides a toothed bending assembly for anchor processing, including a base plate and a bending head; the base plate is provided with a through hole, a first installation hole, a second installation hole and a plurality of fixing holes The bending head includes a head, a neck and a rotating shaft connected in sequence, a first tooth block and a second tooth block are arranged on the head, and a bending gap is formed between the first tooth block and the second tooth block The head can pass through the through hole, and the diameter of the neck is larger than the inner diameter of the through hole; the first installation hole is installed with a first bending roller, and the second installation hole is installed with a second bending roller; the rotating shaft can drive the head rotate in the through hole.
优选地,第一折弯滚轮通过第一折弯销安装于第一安装孔的上方,第二折弯滚轮通过第二折弯销安装于第二安装孔的上方。Preferably, the first bending roller is installed above the first installation hole through the first bending pin, and the second bending roller is installed above the second installation hole through the second bending pin.
优选地,第一折弯销和第二折弯销的顶部均由上而下依次设置有紧固螺母和垫片以固定第一折弯滚轮和第二折弯滚轮。Preferably, the tops of the first bending pin and the second bending pin are provided with a tightening nut and a washer in order from top to bottom to fix the first bending roller and the second bending roller.
优选地,第一折弯滚轮能够绕第一折弯销转动,第二折弯滚轮能够通过第二折弯销转动。Preferably, the first bending roller can rotate around the first bending pin, and the second bending roller can rotate through the second bending pin.
优选地,颈部为圆柱形,且圆柱形的直径大于转动轴的直径。Preferably, the neck is cylindrical, and the diameter of the cylindrical shape is larger than the diameter of the rotating shaft.
优选地,固定孔通过螺栓固接于气缸上,气缸能够驱动转动轴转动。Preferably, the fixing hole is fixed on the cylinder through bolts, and the cylinder can drive the rotating shaft to rotate.
优选地,固定孔的数量为3-4个。Preferably, the number of fixing holes is 3-4.
优选地,折弯间隙的底部为内凹的弧面。Preferably, the bottom of the bending gap is a concave arc surface.
在上述技术方案中,本发明中首先将钢筋置于第一齿块和第二齿块之间的折弯间隙中,接着使得折弯头逆时针转动使得钢筋的一端进入第一齿块的外部与第一折弯滚轮之间的间隙中被折弯,折弯到一定程度;便可操作折弯头顺时针转动使得钢筋的另一端进入第二齿块的外部与第二折弯滚轮之间的间隙中被折弯,由此完成了钢筋的两头的折弯;一个折弯完整的折弯动作完成后,便可使得钢筋在折弯间隙中向前行进,对钢筋进行下一个折弯操作,从而实现连续折弯。In the above technical solution, in the present invention, the steel bar is first placed in the bending gap between the first tooth block and the second tooth block, and then the bending head is rotated counterclockwise so that one end of the steel bar enters the outside of the first tooth block It is bent in the gap with the first bending roller to a certain extent; the bending head can be operated to rotate clockwise so that the other end of the steel bar enters between the outside of the second tooth block and the second bending roller The steel bar is bent in the gap, thus completing the bending of both ends of the steel bar; after a complete bending action is completed, the steel bar can move forward in the bending gap, and the next bending operation is performed on the steel bar. , so as to achieve continuous bending.
由此可见该折弯组件可以快速地在相对方向进行连续折弯,避免了重复折弯头缩入、转筒重新定位和折弯头伸出等操作,提高了折弯效率,减少了工件加工时间,提高了生产效率,具有结构简单、操作方便、便于安装、更换配件简单的优点,提高了加工精度和质量。It can be seen that the bending assembly can be continuously bent in opposite directions quickly, avoiding repeated operations such as retracting the bending head, repositioning the drum and extending the bending head, improving the bending efficiency and reducing workpiece processing. Time, improve production efficiency, have the advantages of simple structure, convenient operation, easy installation, simple replacement of accessories, and improve processing accuracy and quality.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached image:
图1是本发明提供的用于锚固件加工的齿形折弯组件的一种优选实施方式的结构示意图;1 is a schematic structural diagram of a preferred embodiment of a toothed bending assembly for anchor processing provided by the present invention;
图2是图1组装后的结构示意图;Fig. 2 is the structural representation after the assembly of Fig. 1;
图3是图2的俯视图。FIG. 3 is a plan view of FIG. 2 .
附图标记说明Description of reference numerals
1、头部 2、底盘1.
3、第一折弯滚轮 4、第一折弯销3. The first bending roller 4. The first bending pin
5、第二折弯滚轮 6、第二折弯销5. The second bending roller 6. The second bending pin
7、第一齿块 8、第二齿块7. The first tooth block 8. The second tooth block
9、第一安装孔 10、第二安装孔9. The
11、垫片 12、紧固螺母11.
13、转动轴 14、颈部13.
15、固定孔 16、贯穿孔。15. Fixed
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
在本发明中,在未作相反说明的情况下,“上、下、内、外、顶、底”等包含在术语中的方位词仅代表该术语在常规使用状态下的方位,或为本领域技术人员理解的俗称,而不应视为对该术语的限制。In the present invention, unless otherwise stated, the orientation words such as "upper, lower, inner, outer, top, bottom" etc. contained in a term only represent the orientation of the term under normal usage, or this It is a common name understood by those skilled in the art and should not be regarded as a limitation of the term.
本发明提供了一种用于锚固件加工的齿形折弯组件,如图1-3所示,包括底盘2和折弯头;底盘2上设置有贯穿孔16、第一安装孔9、第二安装孔10和多个固定孔15;折弯头包括依次连接的头部1、颈部14和转动轴13,头部1上设置有第一齿块7和第二齿块8,且第一齿块7和第二齿块8之间形成有折弯间隙;头部1能够通过贯穿孔16,颈部14的直径大于贯穿孔16的内径;第一安装孔9上安装有第一折弯滚轮3,第二安装孔10上安装有第二折弯滚轮5;转动轴13能够驱动头部1于贯穿孔16内转动。The present invention provides a tooth-shaped bending assembly for anchor processing, as shown in Figures 1-3, comprising a
上述用于锚固件加工的齿形折弯组件首先将钢筋置于第一齿块7和第二齿块8之间的折弯间隙中,接着使得折弯头逆时针转动使得钢筋的一端进入第一齿块7的外部与第一折弯滚轮3之间的间隙中被折弯,折弯到一定程度;便可操作折弯头顺时针转动使得钢筋的另一端进入第二齿块8的外部与第二折弯滚轮5之间的间隙中被折弯,由此完成了钢筋的两头的折弯;一个折弯完整的折弯动作完成后,便可使得钢筋在折弯间隙中向前行进,对钢筋进行下一个折弯操作,从而实现连续折弯。在折弯角度不超过100度,转弯半径小于或等于钢筋的直径时,用于锚固件加工的齿形折弯组件在相对方向连续折弯操作时,可以重复避免折弯头的缩入、折弯头的重新定位和折弯头的伸出,大大提高了折弯效率。此外,在同一折弯动作中,折弯头可以是先逆时针转动,也可以是顺时针转动,对转动的先后顺序并没有严格的要求。The above toothed bending assembly for anchor processing first places the steel bar in the bending gap between the
在上述实施方式中,为了进一步便于钢筋的折弯,优选地,第一齿块7和第二齿块8的外侧面由两个平面组成,且中部形成有尖端。由此,尖端能够增大压强,从而提高折弯效果。In the above embodiment, in order to further facilitate the bending of the steel bar, preferably, the outer sides of the
在本发明中,第一折弯滚轮3和第二折弯滚轮5的固定方式可以在在宽的范围内选择,但是为了便于安装与拆卸,优选地,第一折弯滚轮3通过第一折弯销4安装于第一安装孔9的上方,第二折弯滚轮5通过第二折弯销6安装于第二安装孔10的上方。由此,便可通过第一折弯销4、第二折弯销6实现第一折弯滚轮3和第二折弯滚轮5的快速安装与拆卸。In the present invention, the fixing methods of the
在上述实施方式的基础上,为了进一步地实现第一折弯滚轮3和第二折弯滚轮5的快速固定与拆卸,优选地,第一折弯销4和第二折弯销6的顶部均由上而下依次设置有紧固螺母12和垫片11以固定第一折弯滚轮3和第二折弯滚轮5。由此,便可通过紧固螺母12和垫片11快速地实现第一折弯滚轮3和第二折弯滚轮5与第一折弯销4、第二折弯销6的安装与拆卸。On the basis of the above embodiment, in order to further realize the quick fixation and disassembly of the
在本发明中,为了进一步便于钢筋的端部进入第一齿块7的外部与第一折弯滚轮3之间的间隙中,或者进入第二齿块8的外部与第二折弯滚轮5之间,优选地,第一折弯滚轮3能够绕第一折弯销4转动,第二折弯滚轮5能够通过第二折弯销6转动。由此,第一折弯滚轮3、第二折弯滚轮5的转动能够便于将钢筋的端部引入至间隙中。In the present invention, in order to further facilitate the end of the steel bar to enter the gap between the outside of the
在本发明中,为了便于控制头部1的安装位置,优选地,颈部14为圆柱形,且圆柱形的直径大于转动轴13的直径。由此,颈部14便可稳定头部1的安装位置。In the present invention, in order to facilitate the control of the installation position of the
在本实施方式中,为了便于提高底盘2的稳定性,同时也为了便于操作转动轴13的转动,优选地,固定孔15通过螺栓固接于气缸上,气缸能够驱动转动轴13转动。In this embodiment, in order to improve the stability of the
在上述实施方式中,固定孔15的数量可以在宽的范围选择,但是为了进一步提高底盘2的稳定性,优选地,固定孔15的数量为3-4个。In the above embodiment, the number of the fixing holes 15 can be selected in a wide range, but in order to further improve the stability of the
最后,为了便于钢筋进入折弯间隙中,优选地,折弯间隙的底部为内凹的弧面。Finally, in order to facilitate the entry of the steel bar into the bending gap, preferably, the bottom of the bending gap is a concave arc surface.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the specific technical features described in the above-mentioned specific embodiments can be combined in any suitable manner unless they are inconsistent. In order to avoid unnecessary repetition, the present invention provides The combination method will not be specified otherwise.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, the various embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the spirit of the present invention, they should also be regarded as the contents disclosed in the present invention.
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CN207288717U (en) * | 2017-09-11 | 2018-05-01 | 天津市泽琪水泥构件有限公司 | A kind of angle-bender |
CN210754530U (en) * | 2019-10-21 | 2020-06-16 | 杭州杰派展示用品有限公司 | Manual steel pipe bending tool |
CN212384464U (en) * | 2020-07-14 | 2021-01-22 | 安徽芜湖海螺建筑安装工程有限责任公司 | Tooth-shaped bending assembly for machining anchoring part |
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2020
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KR200323179Y1 (en) * | 2003-04-22 | 2003-08-14 | 이세원 | re-bar bander |
WO2012130350A1 (en) * | 2011-03-30 | 2012-10-04 | Wafios Aktiengesellschaft | Bending head for bending rod- and pipe-shaped workpieces |
CN103429365A (en) * | 2011-03-30 | 2013-12-04 | 瓦菲欧斯公司 | Bending head for bending rod- and pipe-shaped workpieces |
CN205702236U (en) * | 2016-06-17 | 2016-11-23 | 郑州机械研究所 | Wire rod apparatus for bending and bending tool rest thereof |
CN207288717U (en) * | 2017-09-11 | 2018-05-01 | 天津市泽琪水泥构件有限公司 | A kind of angle-bender |
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