CN111672390A - Stirring device for high-viscosity materials - Google Patents
Stirring device for high-viscosity materials Download PDFInfo
- Publication number
- CN111672390A CN111672390A CN202010691280.0A CN202010691280A CN111672390A CN 111672390 A CN111672390 A CN 111672390A CN 202010691280 A CN202010691280 A CN 202010691280A CN 111672390 A CN111672390 A CN 111672390A
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- CN
- China
- Prior art keywords
- stirring
- paddle
- viscosity materials
- blade
- paddles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003756 stirring Methods 0.000 title claims abstract description 101
- 239000000463 material Substances 0.000 title claims abstract description 44
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims abstract description 6
- 239000007789 gas Substances 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 239000003570 air Substances 0.000 claims description 2
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 239000012530 fluid Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
- B01F33/402—Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/071—Fixing of the stirrer to the shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
- B01F27/11251—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
Abstract
A stirring device for high-viscosity materials comprises a stirring tank and a stirrer arranged in the stirring tank; the stirrer comprises a driving motor, a rotating shaft and two or more stirring paddles arranged on the rotating shaft; the stirring paddle comprises a hub fixedly connected with the rotating shaft and a plurality of blades fixed on the circumference of the hub, each blade comprises a steel pipe, a first blade and a second blade, the first blade and the second blade are welded on two sides of the steel pipe, a plurality of air holes for introducing air are formed in the steel pipe, and the air holes are communicated with an air source arranged outside the stirring tank; an included angle is formed between the first paddle and the second paddle, and the opening with the included angle faces upwards, namely faces towards the driving motor, so that an upward axial force is generated to stir materials when the stirring paddle is driven to rotate, and the axial stirring effect is further improved; the stirring device has the advantages of simple structure, low rotating speed, sufficient stirring and mixing, high efficiency and easy cleaning.
Description
Technical Field
The invention relates to the technical field of material stirring devices, in particular to a stirring device for high-viscosity materials.
Background
The stirring process is the most common basic key operation in petroleum, chemical industry, rubber, pesticide, dye, medicine and environmental protection industries. As the demand for industrial applications increases, a large number of different forms of paddles and mixers have been developed. However, due to different material properties, it is difficult to make the stirring paddle and the stirrer have a uniform type, and therefore, different types of stirring paddles need to be developed according to different material characteristics and mixing requirements.
In the high viscosity material stirring occasion, traditional radial paddle and axial oar such as Chemineer BT-6 and lightnin A200, because axial motion is not enough, the phenomenon of layering can appear in the material in the agitator tank, need longer time just can the misce bene, perhaps the paddle back has the material to pile up, and lead to the material to condense, the scheduling problem that goes bad, has restricted the development in the industrial aspects such as food. In addition, aiming at the stirring of high-viscosity materials, the method of increasing the rotating speed is adopted, so that the high-viscosity materials can be fully mixed only near the stirring paddle, and the fluid almost stagnates and does not move near the tank wall far away from the stirring system, and the problem of high-efficiency stirring and mixing of the high-viscosity materials cannot be solved.
In order to improve the stirring effect, CN 201821589254.1's patent discloses a high viscosity fluid rapid mixing pot, establish the agitated kettle upper cover on agitated kettle body opening including upper end open-ended agitated kettle body and lid, the main shaft is installed at agitated kettle upper cover center, the main shaft is improved level and is provided with oar formula stirring rake, still is equipped with anchor stirring rake on the agitated kettle upper cover, and the anchor stirring rake outside is provided with the scraper blade of scraping agitated kettle body inner wall liquid. The wall built-up of fluid can be reduced for the fluid can be intensive mixing, satisfies the production of high viscosity fluid, and the handling capacity is great.
For another example, CN201721891058.5 discloses a stirrer and a dispersing device for a high-viscosity material dispersing device, the dispersing device includes a cylinder, a containing cavity is defined in the cylinder, a discharge hole is arranged at the lower end of the cylinder, the stirrer is arranged in the containing cavity, and the stirrer includes: the height-adjustable stirring shaft and the stirring blades are arranged along the axial direction of the stirring shaft in a spaced manner. The stirring wall-hanging phenomenon can be avoided, the stirring blind area at the bottom of the barrel is reduced, and the stirring is more uniform.
However, most of the prior art improves the stirring fully and the direction of the wall hanging of the materials, and the problem that the stirring efficiency and the blade inclination are too large to cause the cleaning difficulty is not solved.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention aims to provide the stirring device for the high-viscosity materials, which is simple in structure, low in rotating speed, sufficient in stirring and mixing, efficient and easy to clean.
In order to achieve the purpose, the invention adopts the following technical scheme:
a stirring device for high-viscosity materials comprises a stirring tank 1 and a stirrer 2 arranged in the stirring tank 1; the stirrer 2 comprises a driving motor 3, a rotating shaft 6 and two or more stirring paddles 4 arranged on the rotating shaft 6; the stirring paddle 4 comprises a hub 7 fixedly connected with the rotating shaft 6 and a plurality of blades fixed on the circumference of the hub 7, each blade comprises a steel pipe 10 and a first blade 8 and a second blade 9 welded on two sides of the steel pipe 10, a plurality of air holes for introducing air are formed in the steel pipe 10, and the air holes are communicated with an air source arranged outside the stirring tank 1; an included angle is formed between the first paddle 8 and the second paddle 9, and the opening direction of the included angle faces upwards, namely faces towards the driving motor 3, so that the stirring paddle 4 is driven to rotate, upward axial force is generated to stir materials, and the axial stirring effect is further improved.
The included angle between the first paddle 8 and the second paddle 9 is 100-140 degrees,
the blades of any stirring paddle 4 are arranged in a staggered mode with the blades of the adjacent stirring paddles in the axial direction so as to balance radial force.
Each of said blades extends radially and perpendicularly to the axis of rotation 6, so as to maximise the coverage of the blades in the horizontal direction.
In order to ensure the stirring effect, the number of the blades is preferably 2-4.
In order to fully mix materials among vortexes formed by the blades, the ratio of the distance between every two adjacent stirring paddles to the diameter of the stirring paddle with the larger diameter in the two adjacent stirring paddles is 0.4-1.2.
The ratio of the diameter of each stirring paddle to the diameter of the stirring tank 1 is 1/3-5/6.
The gas introduced into the steel pipe 10 is air, nitrogen or gas required by experimental conditions.
The hub 7 is hollow cylindrical.
Compared with the prior art, the invention has the following advantages:
1) the stirring paddle 4 has a large amount of bubbles 5 dispersed in the material in the stirring process, so that the material is stirred, the high-viscosity material can be mixed and stirred at medium and low rotating speeds, and meanwhile, the included angle equipment of the paddle meets the requirements of axial flow and radial flow, so that the stirring paddle is suitable for fully mixing the high-viscosity material, and is simple in structure and convenient to clean.
2) By setting the diameter of each paddle 4 and the pitch of the paddles, there is some material exchange between the small vortices between the paddles. By means of the measures, the axial movement of the materials in the tank is realized, and the layering phenomenon is avoided.
Drawings
FIG. 1 is a schematic structural view of a stirring apparatus of the present invention.
Fig. 2 is a schematic perspective view of the stirring paddle of the present invention.
Detailed Description
As shown in fig. 1 and fig. 2, the stirring apparatus for high-viscosity materials of this embodiment includes a stirring tank 1 and a stirrer 2, where the stirrer 2 includes a driving motor 3, an air source (not shown in the drawings), a rotating shaft 6, and two stirring paddles 4 disposed on the rotating shaft 6, the two stirring paddles 4 are axially spaced along the rotating shaft 6, each stirring paddle 4 includes two blades, and the two blades are uniformly distributed along the circumferential direction around a hub 7, and in the axial direction, the blades of any stirring paddle are located at the middle positions of the two blades of the adjacent stirring paddles.
The diameter 1800mm of agitator tank 1, high 1650mm, two stirring rake 4 weld respectively on pivot 6, and the top-down diameter is 1100mm, 900mm respectively, and the interval of two stirring rakes is 500 mm.
The paddles have the same structure except for their different sizes, and the paddle 3 having the largest diameter will be described below as an example.
The paddle 3 includes: the paddle structure comprises a hub 7 fixedly connected with a rotating shaft 6, and a first paddle 8 and a second paddle 9 which are fixed on the circumference of the hub 7, wherein an included angle between the paddles is 120 degrees, and the opening direction of the included angle is towards a driving motor 3; the diameter of the steel pipe 10 between the two paddles is 6mm, and air holes with the diameter of 3mm are distributed on the steel pipe every 100 mm.
The stirring paddle 4 is provided with holes and arranged with an included angle, 50-1000 mL/min of gas is introduced into gas holes in the stirring paddle 4 in the stirring process, and the paddle generates axial force and the gas filled in the material rises and overturns, so that the material is fully and efficiently mixed in the stirring process. In the stirring process, the gas is filled into the materials through the rotating stirring paddle 4, and the gas overturns in the rising process, so that the stirring efficiency can be further improved, and the stirring of the high-viscosity materials is realized at medium and low rotating speeds; simultaneously, the paddle is also provided with an included angle for further improving the stirring effect, so that the axial flow is guaranteed, and the axial flow is convenient to clean to the maximum extent. The hub 7 is generally hollow and cylindrical, and each blade is fixedly connected with the hub 7 in a welding mode. First oar piece 8 and second oar piece 9 can directly adopt the steel sheet to roll over the welding in a minor diameter steel pipe 10 both sides, and the electric drill trompil on steel pipe 10, wheel hub 7 select standard seamless steel pipe cutting, paddle and wheel hub 7 welded connection, whole simple process, processing is convenient.
In the embodiment, based on the results of numerical simulation and test, proper included angle parameters of the blades are selected, axial flow from bottom to top can be formed around the blades, and flow from top to bottom can be formed near the wall of the stirring tank 1; by selecting proper blade spacing, certain material exchange exists between small vortexes among the blades; by means of the measures, the axial movement of the materials in the tank is realized, and the layering phenomenon is avoided.
Claims (9)
1. A stirring device for high-viscosity materials comprises a stirring tank (1) and a stirrer (2) arranged in the stirring tank (1); the stirrer (2) comprises a driving motor (3), a rotating shaft (6) and two or more stirring paddles (4) arranged on the rotating shaft (6); stirring rake (4) include with pivot (6) fixed connection's wheel hub (7) and fix a plurality of paddles in wheel hub (7) circumference, its characterized in that: each blade comprises a steel pipe (10), and a first blade (8) and a second blade (9) which are welded on two sides of the steel pipe (10), wherein a plurality of air holes for introducing air are formed in the steel pipe (10), and the air holes are communicated with an air source arranged outside the stirring tank (1); an included angle is formed between the first paddle (8) and the second paddle (9), and the opening direction of the included angle faces upwards to the driving motor (3), so that materials are stirred by upward axial force generated when the driving stirring paddle (4) rotates, and the axial stirring effect is further improved.
2. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the included angle between the first paddle (8) and the second paddle (9) is 100-140 degrees.
3. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the blades of any stirring paddle (4) are arranged in a staggered mode with the blades of the adjacent stirring paddles in the axial direction so as to balance radial force.
4. The stirring device for high-viscosity materials as claimed in claim 1, wherein: each of the blades extends in a radial direction and in a direction perpendicular to the axis of rotation (6) so as to maximize the coverage of the blades in the horizontal direction.
5. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the number of the paddles is 2-4.
6. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the ratio of the distance between two adjacent stirring paddles to the diameter of the stirring paddle with larger diameter in the two adjacent stirring paddles is 0.4-1.2.
7. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the ratio of the diameter of each stirring paddle to the diameter of the stirring tank (1) is 1/3-5/6.
8. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the gas introduced into the steel pipe (10) is air, nitrogen or gas required by experimental conditions.
9. The stirring device for high-viscosity materials as claimed in claim 1, wherein: the hub (7) is hollow and cylindrical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010691280.0A CN111672390A (en) | 2020-07-17 | 2020-07-17 | Stirring device for high-viscosity materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010691280.0A CN111672390A (en) | 2020-07-17 | 2020-07-17 | Stirring device for high-viscosity materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111672390A true CN111672390A (en) | 2020-09-18 |
Family
ID=72457733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010691280.0A Pending CN111672390A (en) | 2020-07-17 | 2020-07-17 | Stirring device for high-viscosity materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111672390A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113769168A (en) * | 2021-08-16 | 2021-12-10 | 江苏优创生物医学科技有限公司 | Acellular matrix particle product for soft tissue filling repair and preparation method thereof |
| CN114134038A (en) * | 2022-01-11 | 2022-03-04 | 南京农业大学 | Novel aerobic fermentation device for experiments |
| CN114713074A (en) * | 2022-03-08 | 2022-07-08 | 浙江仰业精密设备有限公司 | High-strength mixing and stirring device |
| CN117305068A (en) * | 2023-09-27 | 2023-12-29 | 南京工业大学 | Composite microporous stirring paddle for high-viscosity system fermentation of biopolymer and application thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203923180U (en) * | 2014-06-22 | 2014-11-05 | 浙江长城减速机有限公司 | A kind of aeration mixing device of high sticky fermentation system |
| CN105536612A (en) * | 2016-02-04 | 2016-05-04 | 杭州鼎流科技有限公司 | Stirring paddle and stirrer for high-viscosity stirring tank |
| CN212595412U (en) * | 2020-07-17 | 2021-02-26 | 西安热工研究院有限公司 | Agitated vessel for high viscosity material |
-
2020
- 2020-07-17 CN CN202010691280.0A patent/CN111672390A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203923180U (en) * | 2014-06-22 | 2014-11-05 | 浙江长城减速机有限公司 | A kind of aeration mixing device of high sticky fermentation system |
| CN105536612A (en) * | 2016-02-04 | 2016-05-04 | 杭州鼎流科技有限公司 | Stirring paddle and stirrer for high-viscosity stirring tank |
| CN212595412U (en) * | 2020-07-17 | 2021-02-26 | 西安热工研究院有限公司 | Agitated vessel for high viscosity material |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113769168A (en) * | 2021-08-16 | 2021-12-10 | 江苏优创生物医学科技有限公司 | Acellular matrix particle product for soft tissue filling repair and preparation method thereof |
| CN114134038A (en) * | 2022-01-11 | 2022-03-04 | 南京农业大学 | Novel aerobic fermentation device for experiments |
| CN114713074A (en) * | 2022-03-08 | 2022-07-08 | 浙江仰业精密设备有限公司 | High-strength mixing and stirring device |
| CN117305068A (en) * | 2023-09-27 | 2023-12-29 | 南京工业大学 | Composite microporous stirring paddle for high-viscosity system fermentation of biopolymer and application thereof |
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