CN111672257A - A kind of dust mixed waste gas environmental protection treatment equipment - Google Patents
A kind of dust mixed waste gas environmental protection treatment equipment Download PDFInfo
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- 239000000428 dust Substances 0.000 title claims abstract description 98
- 239000007789 gas Substances 0.000 title claims abstract description 89
- 239000010812 mixed waste Substances 0.000 title claims abstract description 26
- 230000007613 environmental effect Effects 0.000 title claims description 30
- 238000000746 purification Methods 0.000 claims abstract description 108
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 79
- 238000002156 mixing Methods 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000002912 waste gas Substances 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000001179 sorption measurement Methods 0.000 claims abstract description 41
- 238000003756 stirring Methods 0.000 claims abstract description 33
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims description 41
- 239000002351 wastewater Substances 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000006748 scratching Methods 0.000 claims 2
- 230000002393 scratching effect Effects 0.000 claims 2
- 241001455273 Tetrapoda Species 0.000 claims 1
- 238000004140 cleaning Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract 2
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 238000007790 scraping Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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Abstract
Description
技术领域technical field
本发明涉及废气处理领域,具体是涉及一种粉尘类混合废气环保处理设备。The invention relates to the field of waste gas treatment, in particular to an environmental protection treatment device for dust-type mixed waste gas.
背景技术Background technique
在工业的生产过程中产生的烟尘含有许多有害物质,具有特殊性质。烟尘的典型产生工业是在治炼企业。治炼烟尘废气具有烟气温度高,含尘量大,波动范围大,有些烟气还有很高的湿度,并含有腐蚀性的气体和有害气体,粉尘类的废气不仅会对环境造成污染,而且人吸入后会对身体有很大的危害,现有的粉尘类废气一般用旋风除尘器离心处理,但是一些微小的粉尘很难处理干净,而且除尘器离心出的粉尘在集料斗中很可能在处理的时候遇到风,很容易造成二次污染。The smoke and dust produced in the industrial production process contains many harmful substances and has special properties. The typical production industry of soot is the refining enterprise. The flue gas from the smelting treatment has high flue gas temperature, large dust content, and large fluctuation range. Some flue gases have high humidity, and contain corrosive gases and harmful gases. Dust-type waste gas will not only pollute the environment, but also Moreover, it will cause great harm to the body after inhalation. The existing dust waste gas is generally centrifugally treated with a cyclone dust collector, but some tiny dusts are difficult to clean up, and the dust centrifuged by the dust collector is likely to be in the hopper. When it encounters wind during processing, it is easy to cause secondary pollution.
废气处理设备,主要是指运用不同工艺技术,通过回收或去除、减少排放尾气的有害成分,达到保护环境、净化空气的一种环保设备,让我们的环境不受到污染,而粉尘类的废气一般是通过废气处理装置进行统一收集,然后再进行统一处理,极大的减小了粉尘废气所造成的环境污染,然而现有的粉尘废气处理装置在使用的过程中仍存在一些不足之处:现有的粉尘废气处理装置在使用时,内壁会附着有较多的粉尘、污物,且现有的粉尘废气处理装置没有便于工作人员对内壁进行清理的装置,因此内壁会受到粉尘、污物腐蚀,从而影响粉尘废气处理装置的使用,并且会缩短内壁的使用寿命。Waste gas treatment equipment mainly refers to a kind of environmental protection equipment that protects the environment and purifies the air by recycling or removing and reducing harmful components of exhaust gas by using different process technologies, so that our environment is not polluted, while dust-type waste gas is generally It is collected through the waste gas treatment device and then treated in a unified manner, which greatly reduces the environmental pollution caused by the dust and waste gas. However, the existing dust and waste gas treatment device still has some shortcomings in the process of use: When some dust and waste gas treatment devices are in use, there will be a lot of dust and dirt attached to the inner wall, and the existing dust and waste gas treatment devices do not have a device that is convenient for the staff to clean the inner wall, so the inner wall will be corroded by dust and dirt. , thus affecting the use of dust and exhaust gas treatment devices, and will shorten the service life of the inner wall.
对于粉尘类的混合废气处理,需要对废气进行多级过滤,保证废气排出时不污染环境,并且废气处理时,处理设备内还需要进行清理,以免粉尘长时间附着于设备内部损坏机器,因此,需要设计一种能够有效的对净化废气,以及保证废气处理设备不易损坏的装置。For the mixed waste gas treatment of dust, it is necessary to filter the waste gas in multiple stages to ensure that the waste gas does not pollute the environment when it is discharged, and the processing equipment needs to be cleaned during waste gas treatment, so as to prevent dust from adhering to the inside of the equipment for a long time and damaging the machine. Therefore, It is necessary to design a device that can effectively purify the exhaust gas and ensure that the exhaust gas treatment equipment is not easily damaged.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,提供一种粉尘类混合废气环保处理设备,本技术方案解决了粉尘类废气处理净化不完全以及造成设备缩短寿命的问题。In order to solve the above-mentioned technical problems, an environmental protection treatment equipment for dust-type mixed waste gas is provided.
为达到以上目的,本发明采用的技术方案为:一种粉尘类混合废气环保处理设备,包括用于粉尘类混合搅拌的混合桶、出料盒、用于粉尘废气进入的净化桶、用于粉尘废气过滤的一级过滤机构、二级过滤机构、活性炭吸附箱、用于过滤粉尘废气以及清除净化桶内部粉尘的搅拌组件和若干个用于粉尘废气与净化液混合的雾化喷头,混合桶呈水平状态设置于一个支架顶部,出料盒设置于混合桶的下方,净化桶通过一个四脚架设置于混合桶的旁侧,净化桶的下方还设有一个用于净化液与粉尘废气混合后产生的水渍进行净水的净水桶,一级过滤机构和二级过滤机构分别从下至上依次设置于净化桶的内部,活性炭吸附箱设置于二级过滤机构的上方,并且活性炭吸附箱位于净化桶内,若干个雾化喷头均设置于净化桶上,搅拌组件设置于净化桶的内部,混合桶的内部中心沿着混合桶的长度方向设有一个第一转杆,混合桶的一端呈开口状,混合桶的开口端还设有一个便于拆装第一转杆的桶盖。In order to achieve the above purpose, the technical scheme adopted in the present invention is as follows: an environmental protection treatment equipment for dust-type mixed waste gas, including a mixing barrel for dust-type mixing and stirring, a discharge box, a purification barrel for dust and waste gas to enter, and a dust-type mixed waste gas. The primary filtration mechanism, secondary filtration mechanism, activated carbon adsorption box for exhaust gas filtration, stirring components for filtering dust exhaust gas and removing dust inside the purification barrel, and several atomizing nozzles for mixing dust exhaust gas and purification liquid. The horizontal state is set on the top of a bracket, the discharge box is set below the mixing barrel, the purification barrel is set on the side of the mixing barrel through a quadrupod, and there is also a filter under the purification barrel for mixing the purification liquid with the dust and waste gas. The water purification bucket for purifying the water produced by the water stains, the primary filter mechanism and the secondary filter mechanism are respectively arranged inside the purification bucket from bottom to top, the activated carbon adsorption box is arranged above the secondary filter mechanism, and the activated carbon adsorption box is located in In the purification barrel, a number of atomizing nozzles are arranged on the purification barrel, and the stirring assembly is arranged inside the purification barrel. The open end of the mixing bucket is also provided with a bucket cover which is convenient for disassembling and assembling the first rotating rod.
作为一种粉尘类混合废气环保处理设备的一种优选方案,混合桶的顶部设有一个用于投入粉尘的投入口,混合桶的底部设有一个用于粉尘出料的出料口,支架的底部设有一个条形块,出料盒的底部通过一个卡口便于拉出的卡接于条形块上,并且出料盒的一侧还设有一个拉手,混合桶面向净化桶的一端还设有一个导气管,第一转杆的一端穿过桶盖向外伸出,第一转杆的伸出端通过一个第一旋转电机驱动,并且第一旋转电机的输出轴与第一转杆的伸出端之间通过一个第一联轴器连接,第一转杆的外侧沿着第一转杆的长度方向等间距的设有若干个混合杆,并且若干个混合杆的外侧沿着第一转杆的长度方向还均匀设有三个用于剐蹭混合桶内壁的第一刮杆。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the top of the mixing barrel is provided with an input port for inputting dust, and the bottom of the mixing barrel is provided with a discharge port for discharging dust. There is a bar-shaped block at the bottom, and the bottom of the discharge box is clamped to the bar-shaped block through a bayonet for easy pulling out, and there is a handle on one side of the discharge box, and the end of the mixing barrel facing the purification barrel is also connected. There is an air guide tube, one end of the first rotating rod protrudes out through the barrel cover, the extended end of the first rotating rod is driven by a first rotating motor, and the output shaft of the first rotating motor is connected with the first rotating rod. The protruding ends are connected by a first coupling, the outer side of the first rotating rod is provided with several mixing rods at equal intervals along the length direction of the first rotating rod, and the outer sides of the several mixing rods are along the first rotating rod. Three first scraping rods for scraping the inner wall of the mixing barrel are evenly arranged along the length direction of a rotating rod.
作为一种粉尘类混合废气环保处理设备的一种优选方案,净化桶包括一个底桶、一个桶身、一个顶桶和一个顶盖,底桶固定设置于四脚架的顶部,一级过滤机构设置于底桶的顶部,桶身设置于一级过滤机构的顶部,二级过滤机构设置于桶身的顶部,顶桶设置于二级过滤机构的顶部,活性炭吸附箱设置于顶桶的内部,顶盖设置于顶桶的顶部,底桶的底部还设有一个用于废气净化后流出的废水进入净水桶的漏斗。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the purification barrel includes a bottom barrel, a barrel body, a top barrel and a top cover. It is arranged on the top of the bottom barrel, the barrel body is arranged on the top of the primary filter mechanism, the secondary filter mechanism is arranged on the top of the barrel body, the top barrel is arranged on the top of the secondary filter mechanism, and the activated carbon adsorption box is arranged inside the top barrel. The top cover is arranged on the top of the top bucket, and the bottom of the bottom bucket is also provided with a funnel for the waste water flowing out after the exhaust gas purification to enter the clean water bucket.
作为一种粉尘类混合废气环保处理设备的一种优选方案,底桶的内侧底部通过一个安装盘设有一个分流管道,底桶的内侧壁沿着圆周方向均匀设有四个卡槽,安装盘的四周分别通过一个卡块便于拆装的卡接于每个卡槽内,分流管道的顶部还设有若干个用于粉尘废气进入底桶内的通管,并且分流管道的底部与混合桶的导气管之间还通过一个管接头连接设有一个进气管道,若干个雾化喷头分别设置于底桶和桶身的外侧壁上,每个雾化喷头的头端均穿过底桶和桶身的外侧壁向内伸出,并且底桶的外侧壁上还设有一个用于提供净化液的储液桶。As a preferred solution for environmental protection treatment equipment for dust mixed waste gas, the inner bottom of the bottom barrel is provided with a shunt pipe through a mounting plate, and the inner side wall of the bottom barrel is evenly provided with four grooves along the circumferential direction. The four sides are connected to each card slot through a card block for easy disassembly and assembly. The top of the shunt pipe is also provided with a number of through pipes for dust and exhaust gas to enter the bottom barrel, and the bottom of the shunt pipe is connected to the mixing barrel. An air intake pipe is also connected between the air ducts through a pipe joint, and several atomizing nozzles are respectively arranged on the outer side walls of the bottom barrel and the barrel body, and the head end of each atomizing nozzle passes through the bottom barrel and the barrel. The outer side wall of the body protrudes inward, and the outer side wall of the bottom bucket is also provided with a liquid storage bucket for supplying purifying liquid.
作为一种粉尘类混合废气环保处理设备的一种优选方案,净水桶通过一个底座设置于漏斗的下方,净水桶的顶部还设有一个与漏斗底部连通的连通口,净水桶的内部还设有一个第二转杆,第二转杆沿着净水桶的轴心线方向设置,第二转杆的的一端穿过净水桶向外伸出,并且第二转杆的伸出端还通过一个第二旋转电机驱动,第二旋转电机的输出端与第二转杆的伸出端之间还通过一个第二联轴器连接,第二转杆的外侧沿着第二转杆的长度方向还等间距的设有若干个净水杆,净水桶的侧壁上还设有一个加入净水液的加料管,净水桶的侧壁底部还设有一个出液口。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the water purification bucket is arranged under the funnel through a base, and the top of the water purification bucket is also provided with a communication port that communicates with the bottom of the funnel. There is also a second rotating rod, the second rotating rod is arranged along the axis of the water purification bucket, one end of the second rotating rod extends out through the water purification bucket, and the extension of the second rotating rod The end is also driven by a second rotary motor, the output end of the second rotary motor and the protruding end of the second rotating rod are also connected by a second coupling, and the outer side of the second rotating rod is along the second rotating rod. There are also several water purifying rods at equal intervals in the length direction of the purifying bucket, a feeding pipe for adding purifying liquid is also arranged on the side wall of the purifying bucket, and a liquid outlet is also arranged at the bottom of the side wall of the purifying bucket.
作为一种粉尘类混合废气环保处理设备的一种优选方案,一级过滤机构与二级过滤机构的结构均相同,一级过滤机构和二级过滤机构均包括一个用于安装的U形槽,底桶的顶部和桶身的顶部还均设有一圈圆形槽,每个U形槽的底部均通过一个圆环卡接于相应的圆形槽内,每个圆形槽的外侧还均通过若干个锁紧栓与相应的圆环固定,一级过滤机构和二级过滤机构的U形槽内还分别卡接设有一个第一过滤网和一个第二过滤网,并且第一过滤网和第二过滤网的向外侧还均设有一个便于抽出的抽把。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the structure of the primary filter mechanism and the secondary filter mechanism are the same, and both the primary filter mechanism and the secondary filter mechanism include a U-shaped groove for installation. The top of the bottom barrel and the top of the barrel are also provided with a circle of circular grooves, the bottom of each U-shaped groove is clamped into the corresponding circular groove through a circular ring, and the outer side of each circular groove is also Several locking bolts are fixed with the corresponding rings, and a first filter screen and a second filter screen are respectively clamped in the U-shaped grooves of the primary filter mechanism and the secondary filter mechanism, and the first filter screen and The outer side of the second filter screen is also provided with a drawer for easy extraction.
作为一种粉尘类混合废气环保处理设备的一种优选方案,顶桶、顶盖、桶身和底桶之间均相应的由螺栓固定,顶桶的内部沿着顶桶的圆周方向还竖直向上均匀设有四个立柱,活性炭吸附箱呈圆柱状,并且活性炭吸附箱插接套设于四个立柱上,活性炭吸附箱的底部位于顶桶的内侧底部,活性炭吸附箱上还设有若干个对称设置的插槽,每两个插槽之间还均贯通设有一个便于粉尘废气向上流通的矩形口,每个插槽内还均卡接设有一个用于吸取废气杂质的活性炭吸附板。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the top bucket, top cover, bucket body and bottom bucket are all fixed by bolts, and the inside of the top bucket is also vertical along the circumferential direction of the top bucket. Four uprights are evenly arranged upward, the activated carbon adsorption box is cylindrical, and the activated carbon adsorption box is inserted and sleeved on the four uprights, the bottom of the activated carbon adsorption box is located at the inner bottom of the top bucket, and there are several Symmetrically arranged slots are also provided with a rectangular opening through each two slots for the upward circulation of dust and waste gas, and an activated carbon adsorption plate for absorbing waste gas impurities is also clamped in each slot.
作为一种粉尘类混合废气环保处理设备的一种优选方案,顶盖的顶部一侧设有一个用于粉尘废气净化过后排出的排气管,搅拌组件包括一个第三转杆和一个齿轮驱动机构,第三转杆呈竖直状态沿着净化桶的轴心线方向设置,第三转杆的底端能够转动的设置于底桶的底部,齿轮驱动机构设置于顶盖的顶部,第三转杆的顶部还通过一个第三旋转电机驱动,第三旋转电机通过一个机架固定于顶盖的顶部,并且第三旋转电机的输出轴与第三转杆之间还通过一个第三联轴器连接,第三转杆的外侧沿着第三转杆的长度方向位于底桶和桶身的内部还等间距的设有若干个搅拌杆。As a preferred solution of a dust-type mixed waste gas environmental protection treatment equipment, an exhaust pipe is arranged on the top side of the top cover for the dust and waste gas to be discharged after purification, and the stirring assembly includes a third rotating rod and a gear drive mechanism , the third rotating rod is vertically arranged along the axis of the purification barrel, the bottom end of the third rotating rod is rotatably arranged at the bottom of the bottom barrel, the gear drive mechanism is arranged on the top of the top cover, and the third rotating rod is rotatable. The top of the rod is also driven by a third rotating motor, the third rotating motor is fixed on the top of the top cover through a frame, and a third coupling is also passed between the output shaft of the third rotating motor and the third rotating rod connected, the outer side of the third rotating rod is located inside the bottom barrel and the barrel body along the length direction of the third rotating rod, and a plurality of stirring rods are also arranged at equal intervals.
作为一种粉尘类混合废气环保处理设备的一种优选方案,齿轮驱动机构由一个主动齿轮、一个内圈齿轮和三个从动齿轮组成,内圈齿轮呈水平状态固定设置于顶盖的顶部,内圈齿轮与第三转杆之间共轴线,主动齿轮固定套设于第三转杆上,三个从动齿轮沿着主动齿轮的圆周方向均匀分布,并且三个从动齿轮的轮齿分别与主动齿轮和内圈齿轮的轮齿之间相互啮合,每个从动齿轮还均套设于一个转轴上,三个转轴的顶部还通过一个三角板连接。As a preferred solution of dust mixed waste gas environmental protection treatment equipment, the gear drive mechanism consists of a driving gear, an inner ring gear and three driven gears, and the inner ring gear is fixed on the top of the top cover in a horizontal state. The inner ring gear and the third rotating rod are coaxial, the driving gear is fixedly sleeved on the third rotating rod, the three driven gears are evenly distributed along the circumferential direction of the driving gear, and the gear teeth of the three driven gears are respectively It meshes with the gear teeth of the driving gear and the inner ring gear, each driven gear is also sleeved on a rotating shaft, and the tops of the three rotating shafts are also connected by a triangular plate.
作为一种粉尘类混合废气环保处理设备的一种优选方案,第三转杆上套设有一个套杆,套杆的顶端沿着圆周方向还均匀向外延伸设有三个延伸杆,每个延伸杆分别套设于相应的转轴底部,套管位于桶身和底桶内部还均匀设有三个用于剐蹭内壁的第二刮杆。As a preferred solution for the environmental protection treatment equipment for dust mixed waste gas, a sleeve rod is sleeved on the third rotating rod, and the top of the sleeve rod is also uniformly extended along the circumferential direction with three extension rods, each extending The rods are respectively sleeved on the bottoms of the corresponding rotating shafts, and the sleeves are located inside the barrel body and the bottom barrel, and three second scraping rods for scraping the inner wall are evenly arranged.
本发明与现有技术相比具有的有益效果是:操作人员对粉尘类混合后的废气进行处理时,首先,操作人员将粉尘投入到混合桶内,第一转杆通过转动对多类粉尘进行搅拌,接着,混合后的粉尘会产生废气,废气流入到净化桶内,混合后的粉尘落入到出料盒内,便于操作人员取出,进入净化桶内的废气通过一级过滤机构和二级过滤机构进行废气除杂,废气在净化桶内向上流通的过程中,若干个雾化喷头对净化桶内以雾化的形式喷射净化液,搅拌组件将净化液与粉尘废气之间进行充分的混合,使废气得到净化,废气与净化液之间混合后会流下水渍,水渍流入到净水桶内进行过滤,便于环保,接着,废气向上进入到活性炭吸附箱中,活性炭吸附箱对废气进行最终净化,最终,废气净化完全后向外排出,起到了环保效果,本发明解决了粉尘类废气处理净化不完全以及造成设备缩短寿命的问题,提高了粉尘废气的净化效果,以及对环境起到了环保效果。Compared with the prior art, the present invention has the beneficial effects as follows: when the operator treats the waste gas mixed with dusts, first, the operator puts the dust into the mixing barrel, and the first rotating rod rotates the various types of dusts. After stirring, the mixed dust will generate waste gas, the waste gas flows into the purification barrel, and the mixed dust falls into the discharge box, which is convenient for the operator to take out. The waste gas entering the purification barrel passes through the primary filter mechanism and the secondary filter The filter mechanism removes impurities from the waste gas. During the process of the upward flow of the waste gas in the purification barrel, several atomizing nozzles spray the purification liquid in the form of atomization in the purification barrel, and the stirring component fully mixes the purification liquid with the dust and waste gas. , to purify the exhaust gas, water stains will flow down after mixing between the exhaust gas and the purification liquid, and the water stains will flow into the water purification bucket for filtration, which is convenient for environmental protection. Final purification, finally, the exhaust gas is completely purified and then discharged to the outside, which has an environmental protection effect. The present invention solves the problem of incomplete treatment and purification of dust-type exhaust gas and shortens the life of the equipment, improves the purification effect of dust and exhaust gas, and plays an important role in the environment. Environmental effect.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的正视图;Fig. 2 is the front view of the present invention;
图3为混合桶的剖视图;3 is a cross-sectional view of a mixing barrel;
图4为净化桶的立体结构分解示意图;Fig. 4 is the three-dimensional structure decomposition schematic diagram of purification barrel;
图5为底桶的立体结构分解示意图;Fig. 5 is the three-dimensional structure exploded schematic diagram of the bottom barrel;
图6为桶身的立体结构分解示意图;Fig. 6 is the three-dimensional structure exploded schematic diagram of the barrel;
图7为顶桶的立体结构示意图;Fig. 7 is the three-dimensional structure schematic diagram of the top bucket;
图8为净水桶的剖视图;8 is a cross-sectional view of a clean water bucket;
图9为搅拌组件的立体结构示意图;Fig. 9 is a three-dimensional schematic diagram of a stirring assembly;
图10为搅拌组件的立体结构分解示意图。FIG. 10 is an exploded schematic diagram of the three-dimensional structure of the stirring assembly.
附图标记说明:混合桶1、出料盒2、活性炭吸附箱3、雾化喷头4、一级过滤机构5、二级过滤机构6、支架7、四脚架8、净水桶9、第一转杆10、桶盖11、投入口12、出料口13、条形块14、拉手15、导气管16、第一旋转电机17、混合杆18、第一刮杆19、底桶20、桶身21、顶桶22、顶盖23、漏斗24、安装盘25、分流管道26、卡槽27、卡块28、通管29、管接头30、进气管道31、储液桶32、连通口33、第二转杆34、第二旋转电机35、净水杆36、加料管37、出液口38、U形槽39、圆形槽40、圆环41、第一过滤网42、第二过滤网43、抽把44、立柱45、插槽46、活性炭吸附板47、排气管48、第三转杆49、第三旋转电机50、机架51、搅拌杆52、主动齿轮53、内圈齿轮54、从动齿轮55、三角板56、套杆57、延伸杆58、第二刮杆59。Description of reference numerals: mixing barrel 1,
具体实施方式Detailed ways
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description serves to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments described below are given by way of example only, and other obvious modifications will occur to those skilled in the art.
参照图1至图10所示,一种粉尘类混合废气环保处理设备,包括用于粉尘类混合搅拌的混合桶1、出料盒2、用于粉尘废气进入的净化桶、用于粉尘废气过滤的一级过滤机构5、二级过滤机构6、活性炭吸附箱3、用于过滤粉尘废气以及清除净化桶内部粉尘的搅拌组件和若干个用于粉尘废气与净化液混合的雾化喷头4,混合桶1呈水平状态设置于一个支架7顶部,出料盒2设置于混合桶1的下方,净化桶通过一个四脚架8设置于混合桶1的旁侧,净化桶的下方还设有一个用于净化液与粉尘废气混合后产生的水渍进行净水的净水桶9,一级过滤机构5和二级过滤机构6分别从下至上依次设置于净化桶的内部,活性炭吸附箱3设置于二级过滤机构6的上方,并且活性炭吸附箱3位于净化桶内,若干个雾化喷头4均设置于净化桶上,搅拌组件设置于净化桶的内部,混合桶1的内部中心沿着混合桶1的长度方向设有一个第一转杆10,混合桶1的一端呈开口状,混合桶1的开口端还设有一个便于拆装第一转杆10的桶盖11。操作人员对粉尘类混合后的废气进行处理时,首先,操作人员将粉尘投入到混合桶1内,第一转杆10通过转动对多类粉尘进行搅拌,接着,混合后的粉尘会产生废气,废气流入到净化桶内,混合后的粉尘落入到出料盒2内,便于操作人员取出,进入净化桶内的废气通过一级过滤机构5和二级过滤机构6进行废气除杂,废气在净化桶内向上流通的过程中,若干个雾化喷头4对净化桶内以雾化的形式喷射净化液,搅拌组件将净化液与粉尘废气之间进行充分的混合,使废气得到净化,废气与净化液之间混合后会流下水渍,水渍流入到净水桶9内进行过滤,便于环保,接着,废气向上进入到活性炭吸附箱3中,活性炭吸附箱3对废气进行最终净化,最终,废气净化完全后向外排出,起到了环保效果。Referring to Figures 1 to 10, a dust mixed waste gas environmental protection treatment equipment includes a mixing barrel 1 for dust mixing and stirring, a
混合桶1的顶部设有一个用于投入粉尘的投入口12,混合桶1的底部设有一个用于粉尘出料的出料口13,支架7的底部设有一个条形块14,出料盒2的底部通过一个卡口便于拉出的卡接于条形块14上,并且出料盒2的一侧还设有一个拉手15,混合桶1面向净化桶的一端还设有一个导气管16,第一转杆10的一端穿过桶盖11向外伸出,第一转杆10的伸出端通过一个第一旋转电机17驱动,并且第一旋转电机17的输出轴与第一转杆10的伸出端之间通过一个第一联轴器连接,第一转杆10的外侧沿着第一转杆10的长度方向等间距的设有若干个混合杆18,并且若干个混合杆18的外侧沿着第一转杆10的长度方向还均匀设有三个用于剐蹭混合桶1内壁的第一刮杆19。操作人员对粉尘类混合后的废气进行处理时,首先,操作人员将粉尘通过投入口12投入到混合桶1内,第一旋转电机17驱动第一转杆10转动,第一转杆10转动带动若干个混合杆18对混合桶1内的多类粉尘进行混合搅拌,混合杆18转动时,三个第一刮杆19随之对混合桶1内壁的粉尘附着物进行刮除,防止损坏机器,粉尘搅拌完成后产生的粉尘废气通过导气管16流出,搅拌好的粉尘通过出料口13落入到出料盒2内,操作人员通过拉手15方便将出料盒2取出。The top of the mixing barrel 1 is provided with an
净化桶包括一个底桶20、一个桶身21、一个顶桶22和一个顶盖23,底桶20固定设置于四脚架8的顶部,一级过滤机构5设置于底桶20的顶部,桶身21设置于一级过滤机构5的顶部,二级过滤机构6设置于桶身21的顶部,顶桶22设置于二级过滤机构6的顶部,活性炭吸附箱3设置于顶桶22的内部,顶盖23设置于顶桶22的顶部,底桶20的底部还设有一个用于废气净化后流出的废水进入净水桶9的漏斗24。当粉尘废气流入到净化桶内后,废气通过一级过滤机构5、二级过滤机构6和活性炭吸附箱3进行废气处理,保证废气排出时不污染环境。The purification barrel includes a
底桶20的内侧底部通过一个安装盘25设有一个分流管道26,底桶20的内侧壁沿着圆周方向均匀设有四个卡槽27,安装盘25的四周分别通过一个卡块28便于拆装的卡接于每个卡槽27内,分流管道26的顶部还设有若干个用于粉尘废气进入底桶20内的通管29,并且分流管道26的底部与混合桶1的导气管16之间还通过一个管接头30连接设有一个进气管道31,若干个雾化喷头4分别设置于底桶20和桶身21的外侧壁上,每个雾化喷头4的头端均穿过底桶20和桶身21的外侧壁向内伸出,并且底桶20的外侧壁上还设有一个用于提供净化液的储液桶32。当废气从导气管16排出时,由于底桶20内部的分流管道26与导气管16之间通过进气管道31连通,因此,废气进入到分流管道26后从若干个通管29排出到底桶20内,便于废气排入的广泛性,以及便于废气的净化,接着,底桶20上的若干个雾化喷头4将净化液转化为雾状喷射于底桶20内,废气与净化液进行初步混合得到净化。The inner bottom of the
净水桶9通过一个底座设置于漏斗24的下方,净水桶9的顶部还设有一个与漏斗24底部连通的连通口33,净水桶9的内部还设有一个第二转杆34,第二转杆34沿着净水桶9的轴心线方向设置,第二转杆34的的一端穿过净水桶9向外伸出,并且第二转杆34的伸出端还通过一个第二旋转电机35驱动,第二旋转电机35的输出端与第二转杆34的伸出端之间还通过一个第二联轴器连接,第二转杆34的外侧沿着第二转杆34的长度方向还等间距的设有若干个净水杆36,净水桶9的侧壁上还设有一个加入净水液的加料管37,净水桶9的侧壁底部还设有一个出液口38。当若干个雾化喷头4喷出的净化液与废气混合后,由于会产生水渍,因此,水渍通过连通口33流入到净水桶9内,操作人员将净水液通过加料管37加入到净水桶9内,第二旋转电机35随之驱动第二转杆34转动,第二转杆34随之带动若干个净水杆36对废水进行净水处理,净化后的水通过出液口38排出不会污染环境。The clean water bucket 9 is arranged below the
一级过滤机构5与二级过滤机构6的结构均相同,一级过滤机构5和二级过滤机构6均包括一个用于安装的U形槽39,底桶20的顶部和桶身21的顶部还均设有一圈圆形槽40,每个U形槽39的底部均通过一个圆环41卡接于相应的圆形槽40内,每个圆形槽40的外侧还均通过若干个锁紧栓与相应的圆环41固定,一级过滤机构5和二级过滤机构6的U形槽39内还分别卡接设有一个第一过滤网42和一个第二过滤网43,并且第一过滤网42和第二过滤网43的向外侧还均设有一个便于抽出的抽把44。当废气通过一级过滤机构5的第一过滤网42后得到了初步除杂,接着废气进入到桶身21内,桶身21上的若干个雾化喷头4喷射净化液对废气进行混合,进一步混合后的废气通过第二过滤网43进行进一步除杂,由于第一过滤网42和第二过滤网43均插接设于相应的U形槽39内,因此,操作人员能够方便清理。The structures of the
顶桶22、顶盖23、桶身21和底桶20之间均相应的由螺栓固定,顶桶22的内部沿着顶桶22的圆周方向还竖直向上均匀设有四个立柱45,活性炭吸附箱3呈圆柱状,并且活性炭吸附箱3插接套设于四个立柱45上,活性炭吸附箱3的底部位于顶桶22的内侧底部,活性炭吸附箱3上还设有若干个对称设置的插槽46,每两个插槽46之间还均贯通设有一个便于粉尘废气向上流通的矩形口,每个插槽46内还均卡接设有一个用于吸取废气杂质的活性炭吸附板47。当废气随之向上流去进入活性炭吸附箱3内后,由于活性炭吸附箱3内卡接设有若干个对称设置的活性炭吸附板47,因此,废气通过每两个活性炭吸附板47之间时,废气得到了最终净化,废气最终向上流去被排出。The
顶盖23的顶部一侧设有一个用于粉尘废气净化过后排出的排气管48,搅拌组件包括一个第三转杆49和一个齿轮驱动机构,第三转杆49呈竖直状态沿着净化桶的轴心线方向设置,第三转杆49的底端能够转动的设置于底桶20的底部,齿轮驱动机构设置于顶盖23的顶部,第三转杆49的顶部还通过一个第三旋转电机50驱动,第三旋转电机50通过一个机架51固定于顶盖23的顶部,并且第三旋转电机50的输出轴与第三转杆49之间还通过一个第三联轴器连接,第三转杆49的外侧沿着第三转杆49的长度方向位于底桶20和桶身21的内部还等间距的设有若干个搅拌杆52。当搅拌组件对废气和净化液之间进行充分混合的过程中,第三旋转电机50驱动第三转杆49转动,第三转杆49转动随之带动若干个搅拌杆52转动,若干个搅拌杆52对废气和净化液之间进行充分混合,保证废气净化的效果。The top side of the
齿轮驱动机构由一个主动齿轮53、一个内圈齿轮54和三个从动齿轮55组成,内圈齿轮54呈水平状态固定设置于顶盖23的顶部,内圈齿轮54与第三转杆49之间共轴线,主动齿轮53固定套设于第三转杆49上,三个从动齿轮55沿着主动齿轮53的圆周方向均匀分布,并且三个从动齿轮55的轮齿分别与主动齿轮53和内圈齿轮54的轮齿之间相互啮合,每个从动齿轮55还均套设于一个转轴上,三个转轴的顶部还通过一个三角板56连接。当第三转杆49转动时,主动齿轮53也随之转动,由于三个从动齿轮55的轮齿分别与主动齿轮53和内圈齿轮54之间相互啮合,因此,三个从动齿轮55随之沿着主动齿轮53的圆周方向转动,三角板56连接与三个从动齿轮55套设的三个转轴上,便于三个从动齿轮55转动的稳定性。The gear drive mechanism is composed of a
第三转杆49上套设有一个套杆57,套杆57的顶端沿着圆周方向还均匀向外延伸设有三个延伸杆58,每个延伸杆58分别套设于相应的转轴底部,套管位于桶身21和底桶20内部还均匀设有三个用于剐蹭内壁的第二刮杆59。当三个从动齿轮55转动后,由于套杆57通过每个延伸杆58套设于相应转轴的底部,因此,套杆57随之沿着第三转杆49相反方向转动,第三转杆49转动对废气和净化液进行混合的同时,套杆57的转动带动同时和底桶20内的三个第二刮杆59对内壁上附着的废水进行刮除,使废水向下流通,保证了机器的寿命。A
本发明的工作原理:本设备/装置/方法通过以下步骤实现本发明的功能,进而解决了本发明提出的技术问题:The working principle of the present invention: the device/device/method realizes the function of the present invention through the following steps, and then solves the technical problem proposed by the present invention:
步骤一、操作人员对粉尘类混合后的废气进行处理时,首先,操作人员将粉尘通过投入口12投入到混合桶1内,第一旋转电机17驱动第一转杆10转动,第一转杆10转动带动若干个混合杆18对混合桶1内的多类粉尘进行混合搅拌,混合杆18转动时,三个第一刮杆19随之对混合桶1内壁的粉尘附着物进行刮除,防止损坏机器,粉尘搅拌完成后产生的粉尘废气通过导气管16流出,搅拌好的粉尘通过出料口13落入到出料盒2内,操作人员通过拉手15方便将出料盒2取出,当废气从导气管16排出时,由于底桶20内部的分流管道26与导气管16之间通过进气管道31连通,因此,废气进入到分流管道26后从若干个通管29排出到底桶20内,便于废气排入的广泛性,以及便于废气的净化。Step 1. When the operator treats the waste gas after mixing the dust, first, the operator puts the dust into the mixing barrel 1 through the
步骤二、当粉尘废气流入到底桶20内后,废气通过一级过滤机构5、二级过滤机构6和活性炭吸附箱3进行废气处理,保证废气排出时不污染环境,底桶20上的若干个雾化喷头4将净化液转化为雾状喷射于底桶20内,废气与净化液进行初步混合得到净化,当废气通过一级过滤机构5的第一过滤网42后得到了初步除杂,接着废气进入到桶身21内,桶身21上的若干个雾化喷头4喷射净化液对废气进行混合,进一步混合后的废气通过第二过滤网43进行进一步除杂,由于第一过滤网42和第二过滤网43均插接设于相应的U形槽39内,因此,操作人员能够方便清理,当若干个雾化喷头4喷出的净化液与废气混合后,由于会产生水渍,因此,水渍通过连通口33流入到净水桶9内,操作人员将净水液通过加料管37加入到净水桶9内,第二旋转电机35随之驱动第二转杆34转动,第二转杆34随之带动若干个净水杆36对废水进行净水处理,净化后的水通过出液口38排出不会污染环境。
步骤三、当搅拌组件对废气和净化液之间进行充分混合的过程中,第三旋转电机50驱动第三转杆49转动,第三转杆49转动随之带动若干个搅拌杆52转动,若干个搅拌杆52对废气和净化液之间进行充分混合,保证废气净化的效果,当第三转杆49转动时,主动齿轮53也随之转动,由于三个从动齿轮55的轮齿分别与主动齿轮53和内圈齿轮54之间相互啮合,因此,三个从动齿轮55随之沿着主动齿轮53的圆周方向转动,三角板56连接与三个从动齿轮55套设的三个转轴上,便于三个从动齿轮55转动的稳定性,又由于套杆57通过每个延伸杆58套设于相应转轴的底部,因此,套杆57随之沿着第三转杆49相反方向转动,第三转杆49转动对废气和净化液进行混合的同时,套杆57的转动带动同时和底桶20内的三个第二刮杆59对内壁上附着的废水进行刮除,使废水向下流通,保证了机器的寿命。
步骤四、当废气随之向上流去进入活性炭吸附箱3内后,由于活性炭吸附箱3内卡接设有若干个对称设置的活性炭吸附板47,因此,废气通过每两个活性炭吸附板47之间时,废气得到了最终净化,废气最终向上流去被排出。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, there are various Variations and improvements are intended to fall within the scope of the claimed invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
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