CN111670119A - System is selected to structure example of cylinder processing system for gravure plate-making - Google Patents
System is selected to structure example of cylinder processing system for gravure plate-making Download PDFInfo
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- CN111670119A CN111670119A CN201980011269.0A CN201980011269A CN111670119A CN 111670119 A CN111670119 A CN 111670119A CN 201980011269 A CN201980011269 A CN 201980011269A CN 111670119 A CN111670119 A CN 111670119A
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- gravure
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- cylinder processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/18—Curved printing formes or printing cylinders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
Provided is a system for selecting a configuration example of a gravure cylinder processing system, which can select a configuration example of a most suitable gravure cylinder processing system that meets the needs of a user by inputting a required cylinder processing unit or an existing cylinder processing unit. A system for selecting a configuration example of a cylinder processing system for gravure plate making includes: a storage unit for storing configuration examples of a plurality of gravure cylinder processing systems; a user-side information input operation unit for inputting a required drum processing unit or an existing drum processing unit as user-side information; a control unit that selects a configuration example of a roll processing system most suitable for a user from among configuration examples of a plurality of gravure-making roll processing systems stored in the storage unit, based on the user-side information input by the input operation unit; and a display unit for displaying the selected specific gravure plate-making cylinder processing system.
Description
Technical Field
The present invention relates to a selecting system configured to select an example of a configuration of an intaglio plate making cylinder processing system that is most suitable for a user's needs.
Background
The gravure plate making process of a plate-to-be-made cylinder by an etching method or a laser plate making method has been conventionally performed by, for example, a process of feeding to a degreasing-water washing-acid washing-water washing-barred treatment (Ballard process) -water washing-barred copper plating-water washing-grindstone polishing-water washing-photosensitive material coating-image baking by a laser exposure apparatus-development-water washing-etching-water washing-photoresist stripping-water washing-acid washing-water washing-hard film treatment (chrome plating or formation of a DLC film) -water washing-polishing-water washing-feeding.
As a fully automatic gravure plate making process system for performing the gravure plate making process in a fully automatic manner, for example, the techniques disclosed in patent document 1 and patent document 2 are known.
The fully automatic gravure plate making processing system described in patent document 1 or patent document 2 can perform all plate making processes necessary for manufacturing a gravure plate making cylinder, and can perform the fully automatic processing from the time when a hollow cylinder to be a plate base material is fed to the time when all plate making processes are finished and then the process is carried out.
However, among users, there are some users who already have a copper plating processing apparatus or a polishing apparatus such as a sandpaper polishing apparatus or a grindstone polishing apparatus, and therefore, there is a case where a fully automatic gravure plate-making processing system that performs all plate-making processes is not desired.
[ Prior art documents ]
[ patent document ]
[ patent document 1] International patent publication WO2011/125926
[ patent document 2] International patent publication WO2012/043515
Disclosure of Invention
The technical problem to be solved by the invention
The present invention has been made in view of the above-described prior art, and an object thereof is to provide a configuration example selecting system for a gravure cylinder processing system, which is capable of selecting a configuration example of a most suitable gravure cylinder processing system that meets the needs of a user by inputting necessary cylinder processing units or existing cylinder processing units.
Means for solving technical problems
In order to solve the above problem, a configuration example selecting system of a cylinder processing system for gravure plate making according to the present invention includes:
a storage unit configured to store configuration examples of a plurality of gravure cylinder processing systems, the configuration examples of the plurality of gravure cylinder processing systems including at least one industrial robot, at least one cylinder processing unit provided in an operation area of the industrial robot, and at least one cylinder storage device provided in the operation area of the industrial robot;
a user-side information input operation unit for inputting a required drum processing unit or an existing drum processing unit as user-side information;
a control unit that selects a configuration example of a cylinder processing system most suitable for a user from among configuration examples of a plurality of gravure-plate-making cylinder processing systems stored in the storage unit, based on the user-side information input by the input operation unit; and
and a display unit for displaying the selected specific gravure plate-making cylinder processing system.
Preferably, the user-side information further includes a daily production count.
Preferably, the configuration example selecting system of the roll processing system includes a user terminal device and a server connected to the user terminal device via a communication network;
the user terminal device includes a user-side information input operation unit and the display unit;
the server includes the storage unit and the control unit.
Effect of invention
According to the present invention, it is possible to provide a configuration example selecting system of a cylinder processing system for gravure plate making, which can achieve the following remarkable effects as long as a required cylinder processing unit is input: an example of a configuration is one that enables selection of an optimum gravure plate-making cylinder processing system that meets the needs of the user.
Drawings
Fig. 1 is a diagram showing an embodiment of configuration examples (a) to (h) selected by a configuration example extracting system of a gravure plate-making cylinder processing system according to the present invention.
Fig. 2 is a block diagram of an extracting system according to an exemplary configuration of the gravure cylinder processing system of the present invention.
Fig. 3 is an example of a flowchart showing a flow of a configuration example extracting process in the configuration example extracting system of the gravure cylinder processing system according to the present invention.
Detailed Description
While the embodiments of the present invention are described below, it is needless to say that these embodiments are shown by way of example and various modifications are possible without departing from the technical spirit of the present invention.
Fig. 1 is a diagram showing an embodiment of configuration examples (a) to (h) of a gravure cylinder processing system selected by a configuration example extracting system of the gravure cylinder processing system.
In fig. 1, configuration examples (a) to (h) of the gravure cylinder processing system respectively show configuration examples 16a to 16h of a gravure cylinder processing system including at least one industrial robot 10, at least one cylinder processing unit 12 provided in an operation area of the industrial robot 10, and at least one cylinder stocker 14 provided in the operation area of the industrial robot. In fig. 1, reference numeral 18 denotes a control panel provided in each of configuration examples 16a to 16h of the gravure cylinder processing system. As the control panel 18, for example, a general-purpose computer such as 1 or more laptop computers can be applied.
As the industrial robot 10, a non-walking type pedestal-fixed industrial robot described in patent document 1 or patent document 2 can be applied. The non-walking industrial robot 10 is not a walking type, and the base is fixed, and a multi-axis robot having 6 axes of robot arms or the like can be applied. By using the non-traveling industrial robot 10, there is an advantage that a traveling rail for traveling the robot is not required.
As the roll processing unit 12, a photosensitive film coating apparatus, an electronic engraving apparatus, a laser exposure latent image forming apparatus, a degreasing apparatus, a grindstone polishing apparatus, an ultrasonic cleaning apparatus, a copper plating apparatus, a surface-hardened film forming apparatus, a developing apparatus, an etching apparatus, a resist image removing apparatus, a sandpaper polishing apparatus, and the like described in patent document 1 or patent document 2 can be used as the roll processing unit. As the surface-hardening film forming apparatus, as described in patent document 1 or patent document 2, a chromium plating apparatus, a DLC film forming apparatus, or a silica-coated film forming apparatus can be used as the surface-hardening film forming apparatus.
As the drum accumulating device 14, the drum accumulating device described in patent document 1 or patent document 2 can be applied.
The configuration examples (a) to (h) of the gravure cylinder processing system are the most suitable configuration examples selected by the user by the configuration example selecting system 20 of the gravure cylinder processing system of the present invention.
Fig. 2 shows a block diagram of an extracting system 20 according to an exemplary configuration of the gravure cylinder processing system of the present invention.
An example configuration selecting system 20 of a gravure plate-making cylinder processing system includes:
a storage unit 22 for storing configuration examples 16a to 16h of a plurality of gravure cylinder processing systems, the configuration examples 16a to 16h of the plurality of gravure cylinder processing systems including at least one industrial robot 10, at least one cylinder processing unit 12, and at least one cylinder storage device 14;
a user-side information input operation unit 24 for inputting a necessary drum processing unit or an existing drum processing unit as user-side information;
a control unit 26 for selecting a configuration example of the gravure cylinder processing system most suitable for a user from among the configuration examples 16a to 16h of the plurality of gravure cylinder processing systems stored in the storage unit 22, based on the user-side information input by the input operation unit 24; and
and a display unit 28 for displaying the selected specific gravure plate-making cylinder processing system.
Further, the structure is as follows: as the user side information, a production count per day is also input.
In the example of fig. 2, the storage unit 22 and the control unit 26 are stored in a server 30, and are connected to a user terminal device 32 via a communication network 34 such as the internet or an intra-company lan (local Area network).
The user terminal device 32 includes the user-side information input operation unit 24 and the display unit 28. Further, the user terminal device 32 is provided with an input unit 36, a communication interface 38, a RAM/ROM40, a CPU (control device and computing device) 42, a memory (main storage device) 44, and a display interface 46, and is configured to call configuration examples 16a to 16h of a plurality of gravure cylinder processing systems in the server 30 by an input signal from the user-side information input operation unit 24, select a configuration example of a gravure cylinder processing system that is the most suitable condition for the user, and display the configuration example on the display unit 28 of the user terminal device 32. These selection processes are executed by a specific program. As the user-side information input operation unit 24, a keyboard or a touch panel can be applied; the display unit 28 may be, for example, a liquid crystal display.
When the configuration example of the gravure cylinder processing system most suitable for the user is displayed on the display unit 28 by a program, for example, html (hyper Text Markup language), chtml (compact html), hdml (manual Device Markup language), xml (extensible Markup language), and xhtml (extensible hyper Text Markup language) may be displayed in combination with cgi (common Gateway interface) or Java (registered trademark), or may be displayed in combination with various image data files or animation files known in the art. The type of description language (Script language) or programming language is not limited.
In the illustrated example, the user terminal device 32 and the server 30 are connected via the communication network 34, but the following configuration may be adopted without using the communication network 34: the configuration examples of the plurality of gravure cylinder processing systems are stored in the user terminal device 32, and the configuration example of the gravure cylinder processing system that is the most suitable condition for the user is selected by program processing based on the input user-side information and displayed on the display unit 28 of the user terminal device 32.
Fig. 3 is a flowchart showing an example of a flow of a configuration example extracting process in the configuration example extracting system 20 of the gravure cylinder processing system according to the present invention.
First, the user inputs a necessary drum processing unit or an existing drum processing unit as user-side information to the user-side information input operation unit 24 of the user terminal device 32. In the example of fig. 3, as the initial selection input, there is a selection input whether or not the entire process is required, that is, whether or not the selection input of the roll processing unit required for the entire plate making process is desired (S100 of fig. 3).
When the selection input is necessary for the entire process, the user inputs a desired one-day production count to the user-side information input operation unit 24 of the user terminal device 32 as user-side information (S102 in fig. 3). For example, when the input production count per day for performing the process of the gravure printing cylinder is 80 counts/day (S104 in fig. 3), the configuration example (a) shown in fig. 1(a)) is selected and displayed on the display unit 28.
The configuration example (a) is a configuration example 16a of the gravure cylinder processing system shown in fig. 1. A configuration example 16a of the gravure cylinder processing system corresponds to the entire process, and is a fully automatic gravure plate processing system described in patent document 1 or patent document 2. In a configuration example 16a of the gravure cylinder processing system, the configuration was: the plate base material (plate to be produced cylinder) of a hollow cylinder made of metal such as aluminum placed in the cylinder stocker 14 is transferred between the first and second production robots to the cylinder processing unit 12 in a fully automatic manner while using a first and second non-traveling production robots, and plate making is performed by transferring the plate to be produced cylinder one by one.
The roll processing unit 12 includes a photosensitive film coating device, an electronic engraving device, a laser exposure latent image forming device, a degreasing device, a grindstone polishing device, an ultrasonic cleaning device, a copper plating device, a surface hardening film forming device, a developing device, an etching device, a resist image removing device, a sandpaper polishing device, and the like.
Similarly, when the input production count per day for performing the process of the gravure printing cylinder is 160 counts/day (S106 in fig. 3), a configuration example (b) (fig. 1(b)) is selected and displayed on the display unit 28. The configuration example (b) is a configuration example 16b of the gravure cylinder processing system shown in fig. 1, and the number of the industrial robot 10, the cylinder processing unit 12, and the cylinder stocker 14 is increased by two compared to the configuration example 16a of the gravure cylinder processing system. Therefore, the production number per day can be doubled without increasing the number of operators engaged in operation.
When the input number of production runs per day for which the gravure printing cylinder is processed is 320 (S108 in fig. 3), a configuration example (c) (fig. 1(c)) is selected and displayed on the display unit 28. The configuration example (c) is a configuration example 16c of the gravure cylinder processing system shown in fig. 1, and the number of the industrial robot 10, the cylinder processing unit 12, and the cylinder stocker 14 is further increased in comparison with the configuration example 16b of the gravure cylinder processing system. Therefore, the production count per day can be doubled without increasing the number of operators engaged in the operation.
On the other hand, the user who already has a copper plating apparatus, a polishing apparatus, or the like does not need to perform the entire process by selecting and inputting the first selection option (S100 in fig. 3). In this case, in the example of fig. 3, whether or not the copper plating apparatus is required is selected and input (S110 of fig. 3).
When the user needs the copper plating apparatus, the user selects and inputs whether or not the polishing apparatus (a sandpaper polishing apparatus for polishing copper plating) is needed (S112 in fig. 3).
When the polishing apparatus is selected and input, the user inputs the desired production count for one day to the user-side information input operation unit 24 of the user terminal apparatus 32 as user-side information (S114 in fig. 3). An example of the configuration of the gravure cylinder processing system is displayed on the display unit 28 according to the production count per day. When the input production count per day for performing the process of the gravure printing cylinder is 120 counts/day (S116 in fig. 3), a configuration example (g) (fig. 1(g)) is selected and displayed on the display unit 28. The configuration example (g), i.e., the configuration example 16g of the gravure cylinder processing system of fig. 1, is a basic pattern of copper plating and polishing.
When the input production count per day for performing the process of the gravure printing cylinder is 150 counts/day (S118 in fig. 3), a configuration example (h) (fig. 1(h)) is selected and displayed on the display unit 28. The configuration example (h), i.e., the configuration example 16h of the gravure cylinder processing system of fig. 1, is an enhanced mode of copper plating and polishing.
When the polishing apparatus is selected and inputted, another configuration example other than the configuration example of the gravure cylinder processing system shown in fig. 1 is selected and displayed on the display unit 28 (not shown).
On the other hand, when the copper plating apparatus is selected and inputted, a photosensitive film coating apparatus, a laser exposure latent image forming apparatus, a degreasing apparatus, a grindstone polishing apparatus, an ultrasonic cleaning apparatus, a surface hardening film forming apparatus, a developing apparatus, an etching apparatus, a resist image removing apparatus, and the like are provided as the roll processing unit 12 in addition to the industrial robot 10 and the roll storage apparatus 14. An example of the surface-hardening coating forming apparatus is a chromium plating apparatus.
When the user selects and inputs the copper plating apparatus to be eliminated, the user inputs the desired production count per day to the user-side information input operation unit 24 of the user terminal apparatus 32 as user-side information (S120 in fig. 3). An example of the configuration of the gravure cylinder processing system is displayed on the display unit 28 according to the production count per day. When the input production count per day for performing the process of the gravure printing cylinder is 80 counts/day (S122 in fig. 3), a configuration example (d) (fig. 1(d)) is selected and displayed on the display unit 28. The configuration example (d), that is, the configuration example 16d of the gravure cylinder processing system of fig. 1 is a basic model set for a platemaking maker.
When the input production count per day for performing the process of the gravure printing cylinder is 120 counts/day (S124 in fig. 3), a configuration example (e) (fig. 1(e)) is selected and displayed on the display unit 28. A configuration example (e, that is, a configuration example 16e of the gravure cylinder processing system of fig. 1 is a mode in which 2 photosensitive film coating apparatuses and 2 chrome plating apparatuses are used as surface-hardened coating film forming apparatuses, and the productivity is improved more than that in the configuration example (d).
When the input production count per day for performing the process of the gravure printing cylinder is 200 counts/day (S126 in fig. 3), a configuration example (f) (fig. 1(f)) is selected and displayed on the display unit 28. Configuration example (f), that is, configuration example 16f of the gravure cylinder processing system of fig. 1 is a mode in which 1 chromeplate device for electronic engraving is further added as a surface-hardened coating film forming device in addition to the above configuration example (e). The configuration example 16f of the gravure cylinder processing system is an optimum model for a user already equipped with an electronic engraving device.
In this way, by inputting the necessary roll processing unit or the existing roll processing unit, it is possible to select the configuration example of the roll processing system for gravure plate making which is the most suitable for the user's needs.
In the example of the flowchart of fig. 3, although an example of a configuration in which the gravure-making cylinder processing system can be selected by inputting a cylinder processing unit required by a user is shown, a configuration in which the gravure-making cylinder processing system can be selected by inputting an existing cylinder processing unit by a user may be used.
-description of symbols-
10: industrial robot, 12: drum process unit, 14: drum storage device, 16a to 16 h: example of the structure of a gravure cylinder processing system, 18: control panel, 20: system for selecting configuration example of cylinder processing system for gravure plate making, 22: storage unit, 24: user-side information input operation unit, 26: control unit, 28: display unit, 30: a server, 32: user terminal apparatus, 34: communication network, 36: input section, 38: communication interface, 40: RAM/ROM, 42: CPU, 44: memory, 46: and displaying the interface.
Claims (3)
1. A system for selecting a configuration example of a cylinder processing system for gravure plate making includes:
a storage unit configured to store configuration examples of a plurality of gravure cylinder processing systems, the configuration examples of the plurality of gravure cylinder processing systems including at least one industrial robot, at least one cylinder processing unit provided in an operation area of the industrial robot, and at least one cylinder storage device provided in the operation area of the industrial robot;
a user-side information input operation unit for inputting a required drum processing unit or an existing drum processing unit as user-side information;
a control unit that selects a configuration example of a cylinder processing system most suitable for a user from among configuration examples of a plurality of gravure-plate-making cylinder processing systems stored in the storage unit, based on the user-side information input by the input operation unit; and
and a display unit for displaying the selected specific gravure plate-making cylinder processing system.
2. The system for selecting a structural example of a gravure cylinder processing system according to claim 1,
as the user side information, a production count per day is also input.
3. The system for selecting a structural example of a gravure cylinder processing system according to claim 1 or 2, wherein,
the configuration example selecting system of the roller processing system comprises a user terminal device and a server connected with the user terminal device through a communication network;
the user terminal device includes a user-side information input operation unit and the display unit,
the server includes the storage unit and the control unit.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018-022899 | 2018-02-13 | ||
| JP2018022899 | 2018-02-13 | ||
| PCT/JP2019/001216 WO2019159589A1 (en) | 2018-02-13 | 2019-01-17 | Configuration example selection system for gravure plate-making roll treatment system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111670119A true CN111670119A (en) | 2020-09-15 |
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ID=67618681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201980011269.0A Pending CN111670119A (en) | 2018-02-13 | 2019-01-17 | System is selected to structure example of cylinder processing system for gravure plate-making |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP7045733B2 (en) |
| CN (1) | CN111670119A (en) |
| TW (1) | TW201941970A (en) |
| WO (1) | WO2019159589A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7469903B2 (en) * | 2020-02-21 | 2024-04-17 | 株式会社ディスコ | Processing Equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030202081A1 (en) * | 2002-04-29 | 2003-10-30 | Peter Marten | Apparatus for producing a printing form |
| CN1669031A (en) * | 2002-09-24 | 2005-09-14 | 山洋电气株式会社 | Combination machine selection system using network |
| CN1952823A (en) * | 2005-10-18 | 2007-04-25 | 株式会社迪思科 | Operating device of processing device |
| CN102753348A (en) * | 2010-04-06 | 2012-10-24 | 株式会社新克 | Processing system for full-automatic gravure plate making |
| CN102958697A (en) * | 2010-10-01 | 2013-03-06 | 株式会社新克 | Full-automatic gravure plate-making processing system |
| CN103459154A (en) * | 2011-10-18 | 2013-12-18 | 株式会社新克 | Photoengraving consumable material remote administration method |
| CN106061738A (en) * | 2014-03-11 | 2016-10-26 | 株式会社新克 | Module-type processing unit and totally automated manufacturing system for gravure cylinder using same |
-
2019
- 2019-01-17 CN CN201980011269.0A patent/CN111670119A/en active Pending
- 2019-01-17 JP JP2020500337A patent/JP7045733B2/en active Active
- 2019-01-17 WO PCT/JP2019/001216 patent/WO2019159589A1/en active Application Filing
- 2019-01-25 TW TW108102820A patent/TW201941970A/en unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030202081A1 (en) * | 2002-04-29 | 2003-10-30 | Peter Marten | Apparatus for producing a printing form |
| CN1669031A (en) * | 2002-09-24 | 2005-09-14 | 山洋电气株式会社 | Combination machine selection system using network |
| CN1952823A (en) * | 2005-10-18 | 2007-04-25 | 株式会社迪思科 | Operating device of processing device |
| CN102753348A (en) * | 2010-04-06 | 2012-10-24 | 株式会社新克 | Processing system for full-automatic gravure plate making |
| CN102958697A (en) * | 2010-10-01 | 2013-03-06 | 株式会社新克 | Full-automatic gravure plate-making processing system |
| CN103459154A (en) * | 2011-10-18 | 2013-12-18 | 株式会社新克 | Photoengraving consumable material remote administration method |
| CN106061738A (en) * | 2014-03-11 | 2016-10-26 | 株式会社新克 | Module-type processing unit and totally automated manufacturing system for gravure cylinder using same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7045733B2 (en) | 2022-04-01 |
| WO2019159589A1 (en) | 2019-08-22 |
| TW201941970A (en) | 2019-11-01 |
| JPWO2019159589A1 (en) | 2021-02-25 |
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