CN111663754A

CN111663754A - Tile module and full-automatic tile sticking machine thereof

Info

Publication number: CN111663754A
Application number: CN202010642832.9A
Authority: CN
Inventors: 袁碧
Original assignee: Chongqing Wanchongshan Intelligent Technology Co ltd
Current assignee: Chongqing Wanchongshan Intelligent Technology Co ltd
Priority date: 2020-07-06
Filing date: 2020-07-06
Publication date: 2020-09-15

Abstract

The invention discloses a tile sticking module and a full-automatic tile sticking machine thereof, wherein the full-automatic tile sticking machine comprises a centering module, a control module and a control module, wherein the centering module is used for centering tiles needing to be loaded, so that the subsequent conveying and detection of the tiles are facilitated; the rack module is used for outputting the ceramic tiles from the centering module, photographing and image recognition are carried out on the ceramic tiles through the industrial camera, and then damaged ceramic tiles are removed through the removing mechanism; finally, conveying the ceramic tiles to the upper part of a feeding push plate of the feeding module; a mortar mechanism is also arranged on the rack module and used for flatly paving mortar; the feeding module is used for pushing the ceramic tiles sent by the rack module upwards into the feeding frame through the feeding push plate, and the ceramic tiles are gradually stacked in the feeding frame from bottom to top; and the tile sticking module is used for sucking the tiles in the feeding frame and then installing the tiles on a preset position to finish the tile sticking. The invention can realize automatic centering, conveying, feeding, absorbing and tile-pasting of the ceramic tiles and also can automatically tile mortar, thereby automatically completing the whole tile-pasting process.

Description

Tile module and full-automatic tile sticking machine thereof

Technical Field

The invention relates to a tile sticking device, in particular to a tile sticking module and a full-automatic tile sticking machine thereof.

Background

The tile is a construction process commonly used in building and decoration at present, generally, mortar is smeared on the tile surface, then the tile is grabbed and tightly stuck on the mortar, the whole process is very regular, and the tile can be replaced by machinery. However, the current tiling still depends on manual operation, and the specific steps are as follows:

1. plastering mortar, namely plastering the mortar on the back surface (the surface without enamel) of the tile or on the surface of the tile;

2. and (5) tiling, and then knocking all the positions of the ceramic tile according to the upwarping condition of the ceramic tile so that the ceramic tile is flatly tiled on the tile tiling surface.

The tiles are all standard in size, and the repeated tile tiling is a mechanized action, but the operator must crouch and bend for a long time, which causes a large burden on the body and seriously reduces the efficiency. And the quality of the tile is completely controlled by an operator, so that the quality is difficult to control in a standardized way.

In view of the above, the inventor has designed a full-automatic tile sticking machine which can realize automatic arrangement, feeding, grabbing, tile sticking of tiles and automatic paving of mortar, thereby basically realizing full-automatic tile sticking.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, an object of the present invention is to provide a tile module and a fully automatic tile sticking machine, wherein the tile module can take out a tile from a loading frame and stick the tile to a tile sticking surface.

In order to achieve the purpose, the invention provides a tile module which comprises a tile supporting plate, a tile transverse plate and a tile vertical shaft, wherein two ends of the tile transverse plate are respectively arranged on the tile supporting plate and the top of the tile vertical shaft for assembly;

a vertical shaft tooth socket and a vertical shaft sliding groove are arranged on the tile sticking vertical shaft, the vertical shaft tooth socket is respectively in meshing transmission with a first lifting gear and a second lifting gear, the first lifting gear and the second lifting gear are respectively sleeved on a lifting motor shaft and a second lifting power shaft, one end of the lifting motor shaft and one end of the second lifting power shaft penetrate through a lifting power side plate of the lifting power box and then are respectively assembled and fixed with a first driven gear and a third driven gear, the first driven gear and the third driven gear are in meshing transmission through a second driven gear, and the second driven gear is circumferentially rotatably arranged on the lifting power side plate;

the other end of the lifting motor shaft penetrates through the other lifting power side plate of the lifting power box and then is installed in the tile lifting motor; a vertical shaft sliding strip is arranged on the lifting power box and clamped with a vertical shaft sliding groove and can be assembled in a sliding manner;

the top of the lifting power box is provided with a tile sticking flat plate, the tile sticking flat plate is provided with a tile sticking chute and a side-shifting shaft vertical plate, the tile sticking chute is clamped with a tile sticking sliding block and can be assembled in a sliding mode, the tile sticking sliding block is arranged on a tile sticking frame, the tile sticking sliding block is sleeved on a tile side-shifting screw and is assembled with the tile side-shifting screw in a screwing mode through threads, two ends of the tile side-shifting screw are respectively assembled with the side-shifting shaft vertical plate and the tile sticking end vertical plate in a rotating mode in the circumferential direction and in an axial direction, and the tile sticking end vertical plate is arranged on the tile sticking; the tiling sidesway screw rod is fixed with the output shaft connection of tiling sidesway motor, installs the tiling board on the tiling frame, installs the sucking disc subassembly on the tiling board, and the sucking disc subassembly is used for absorbing the ceramic tile.

Preferably, a tile sticking motor frame is arranged on the tile sticking transverse plate, a tile sticking rotating motor and an encoder are arranged on the tile sticking motor frame, and an input shaft of the encoder is connected with the tile sticking vertical shaft; a rotary driving shaft of the tile-sticking rotary motor is fixedly assembled with a third rotary gear, the third rotary gear is in meshing transmission with a second rotary gear, the second rotary gear is in meshing transmission with a first rotary gear, the first rotary gear is sleeved on the tile-sticking vertical shaft, the second rotary gear is sleeved on a rotary intermediate shaft, and the rotary intermediate shaft and the tile-sticking motor frame can be assembled in a circumferential rotating mode.

Preferably, a weight box is further installed in the lifting power box and used for balancing the weight of the two ends of the whole tile flat plate.

Preferably, the tile sticking frame further comprises a tile sticking frame vertical plate, two tile sticking frame transverse plates, two tile sticking frame shaft blocks and a tile sticking frame bottom plate, wherein the two tile sticking frame shaft blocks are both arranged on the tile sticking frame bottom plate;

the two tile sticking frame transverse plates can be assembled with different tile sticking end moving screw rods in a circumferential rotating and non-axial moving mode respectively, the tile sticking end moving screw rods penetrate through the tile sticking frame shaft blocks and are assembled with the tile sticking frame shaft blocks in a screwing mode through threads, one end of each of the two tile sticking end moving screw rods penetrates through one of the tile sticking frame transverse plates and is then assembled and fixed with the tile sticking end moving belt wheels respectively, and the two tile sticking end moving belt wheels are connected through the tile sticking end moving belt to form a belt transmission mechanism; the other end of one of the tile sticking end moving screw rods penetrates through the transverse plate of the other tile sticking frame and then is fixedly connected with an output shaft of the end moving motor; the tile-sticking frame is sleeved on the lateral moving guide shaft, and two ends of the lateral moving guide shaft are respectively assembled and fixed with the tile-sticking end vertical plate and the lifting power box.

Preferably, install on the tiling frame bottom plate and extend the motor, the output shaft that extends the motor is connected fixedly with extension screw thread section of thick bamboo one end, it is equipped with the extension screw rod to extend screw thread section of thick bamboo inside to close soon through the screw thread, but extension screw rod one end is worn out and is extended screw thread section of thick bamboo back through the bearing with the assembly of tiling board circumferencial rotation, axial displacement not, still install vibrating motor, tiling guiding axle, sucking disc subassembly, pressure sensing subassembly on the tiling board, but tiling guiding axle one end is packed into in the tiling guiding axle and with it axial sliding assembly, the tiling guiding axle is installed on tiling frame bottom plate, vibrating motor produces high-frequency vibration after starting.

The invention also discloses a full-automatic tile sticking machine which is applied with the tile sticking module.

The invention has the beneficial effects that:

1. the automatic tile-sticking machine can realize automatic centering, conveying, feeding, sucking and tile-sticking of tiles, and can automatically tile mortar, so that the whole tile-sticking process is automatically completed, the automatic tile-sticking machine is very suitable for the ground with large area, the efficiency is high, the quality is standardized, and the uniform management is very facilitated.

2. The centering module can realize automatic centering of input ceramic tiles, thereby providing a positioning basis for subsequent conveying and feeding.

3. The rack module can automatically convey the ceramic tiles, and can acquire the image of each ceramic tile through the industrial camera, so that whether the ceramic tiles have defects or not is judged by utilizing an image recognition technology, and the defective ceramic tiles can be quickly removed. In addition, the frame module can also paint mortar through the mortar board, so that the mortar can be quickly paved.

4. The feeding module can stack the tiles sent by the rack module in the feeding frame in a stacking manner, so that the tile sticking modules can be conveniently sucked, and the stacking manner that the tiles are pushed from bottom to top facilitates the suction of the tile sticking mechanism and simplifies the structure. Simultaneously, can prevent through stopping pole C161 and fold the ceramic tile whereabouts, can support the ceramic tile that has become to fold temporarily through cutting apart locking piece C740, thereby avoid the ceramic tile that material loading push pedal C110 sent to directly produce the collision with the ceramic tile that has become to fold, and cut apart locking piece C740 and reset after the ceramic tile that sends the ceramic tile that comes at material loading push pedal C110 ends the position through stopping pole C161, thereby make the ceramic tile whereabouts that has become to fold and this ceramic tile laminating, compress tightly, by with cut apart locking piece C740 not big with the difference in height of stopping pole C161, consequently can not cause great impact to lead to the ceramic tile to damage.

5. The tile module can automatically absorb the tiles and automatically tile. The image of the tile-sticking surface is obtained through the first camera and the second camera, and then the position where the tile needs to be installed can be positioned by utilizing an image recognition technology so that the sucked tile is accurately stuck to the position where the tile needs to be stuck. In addition, the tile sticking module judges and controls whether the tile sticking is in accordance with the tile sticking height or not through the downward moving amount when the tile is stuck by the tile sticking plate, so that each tile is ensured to be in the same height, and the quality of the tile sticking is ensured.

Drawings

Fig. 1-5 are schematic structural views of the present invention. Wherein figure 5 is a cross-sectional view at the central plane of the tile lifting cylinder axis.

Fig. 6-10 are schematic views of the centering module structure of the present invention. Wherein figure 9 is a schematic view of the centering mechanism.

Fig. 11-16 are schematic structural views of a rack module. FIG. 12 is a sectional view of the center plane where the axis of the telescopic shaft is removed; FIGS. 13-14 are schematic structural diagrams of the eliminating push plate and the eliminating electric cylinder; FIG. 15 is a schematic view of the structure of the sensor module on the rejection pusher; fig. 16 is a cross-sectional view at the center plane where the lift shaft axis is eliminated.

Fig. 17-21 are schematic views of the structure of the feeding module. Wherein, figure 20 is a structural schematic diagram of a feeding push plate.

Fig. 22-23 are schematic views of the linkage mechanism.

Fig. 24-26 are schematic views of the segmentation assembly structure. Wherein fig. 26 is a sectional view at a center plane of the axis of the split guide shaft.

FIG. 27 is a schematic diagram of a statistical component structure.

Fig. 28-34 are schematic views of the construction of a tile module. Wherein figure 30 is a cross-sectional view at the central plane of the axis of the tile vertical shaft. FIG. 33 is a partial cross-sectional view at the central plane of the axis of the tile induction shaft; FIG. 34 is a partial cross-sectional view at the center plane of the gas port axis.

Fig. 35-37 are schematic structural views of the mortar mechanism.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1 to 37, the fully automatic tile sticking machine of the present embodiment includes:

the centering module A is used for centering the ceramic tiles 100 needing to be fed, so that the subsequent conveying and detection of the ceramic tiles are facilitated;

the rack module B is used for outputting the ceramic tiles from the centering module, photographing and image recognition are carried out on the ceramic tiles through the industrial camera, and then damaged ceramic tiles are removed through the removing mechanism; finally, conveying the ceramic tiles to the upper part of a feeding push plate C110 of the feeding module C; a mortar mechanism is also arranged on the rack module and used for flatly paving mortar;

the feeding module is used for pushing the ceramic tiles sent by the rack module B upwards into the feeding frame C120 through the feeding push plate C110, and the ceramic tiles are gradually stacked in the feeding frame C120 from bottom to top;

and the tile sticking module D is used for sucking the tiles in the feeding frame C120 and then installing the tiles in a preset position to finish the tile sticking.

Referring to fig. 1-9, the centering module a includes a centering mechanism a100, a centering side plate a210, and a centering bottom plate a220, wherein the centering mechanism a100 is plural and is respectively installed at four sides of the tile 100 to push the four sides of the tile 100 to realize tile centering; the centering mechanism A100 and the centering side plate A210 are both arranged on the centering bottom plate A220, an output gap A211 is formed between the centering bottom plate A220 and the centering side plate A210, the height of the output gap is larger than the thickness of one ceramic tile and smaller than the thickness of two ceramic tiles, and the design is mainly used for avoiding outputting more than one ceramic tile 100 at one time.

The centering bottom plate A220 is provided with a centering base A221, and the top surface of the centering base A221 is tightly attached to the ceramic tile so as to support the ceramic tile; the centering base A221 can be respectively assembled with a centering pulley shaft A630 and a first conveying pulley shaft B410 in a circumferential rotating mode, two ends of the centering pulley shaft A630 and the first conveying pulley shaft B410 respectively penetrate through the centering base A221, two ends of the centering base A221 penetrate through two ends of the centering base A221 and are respectively sleeved with a first centering pulley A411 and a second centering pulley A412, and each corresponding first centering pulley A411 and each corresponding second centering pulley A412 are connected through a centering belt A410 to form a belt transmission mechanism; the centering belt a410 is provided with a scraping protrusion a413, and the scraping protrusion a413 can penetrate through the output gap a 211. In use, the scraping projection a413 can scrape the tiles on the centering base a221 out of the output gap a211 to complete the output of the tiles.

The centering mechanism A100 comprises a centering vertical rod A110 and a centering push plate A130, the centering vertical rod A110 is hinged to one end of a first centering connecting rod A121 and one end of a second centering connecting rod A122 through a first centering pin A511 and a first centering pin A512 respectively, the other end of the first centering connecting rod A121 and the other end of the second centering connecting rod A122 are hinged to different centering hinge blocks A131 through a second centering pin A521 and a second centering pin A522 respectively, and the centering hinge blocks A131 are mounted on the centering push plate A130; the second centering connecting rod A122 is further provided with a centering power block A1221, the centering power block A1221 is hinged to one end of a centering telescopic shaft A611 through a centering power pin A531, the other end of the centering telescopic shaft A611 is installed in a centering electric cylinder A610, and the centering electric cylinder A610 can drive the centering telescopic shaft A611 to axially move after being started, so that the second centering connecting rod A122 is driven to rotate by taking the first and second centering pins A512 as centers. The shell of the centering electric cylinder A610 is hinged with a centering electric cylinder plate A1121 through a centering electric cylinder pin A532, the centering electric cylinder plate A1121 is installed on a centering installation plate A112, and the centering installation plate A112 is installed at the bottom of a centering vertical rod A110; the centering vertical rod A110 is positioned below the second centering connecting rod A122 and is further provided with a centering induction block A111, a centering travel switch A620 is installed on the centering induction block A111, the triggering end of the centering travel switch A620 is over against the bottom surface of the second centering connecting rod A122, and when the second centering connecting rod A122 rotates downwards to the maximum displacement (the centering push plate A130 is vertical to the centering base A221), the centering travel switch is triggered, then an electric signal is input to the PLC, and the PLC judges that the centering mechanism is centered in place.

Preferably, in order to facilitate the installation of the tiles between the centering mechanisms, the centering mechanism a100 located at the end of the rack module B is mounted on a centering rotating plate a250, the centering rotating plate a250 is mounted between two centering side plates a230, the two centering side plates a230 are respectively mounted on a centering seat plate a240, and the centering seat plate a240 is mounted on the rack module B; the centering rotation axis a310 passes through the centering side plate a230 and the centering rotation plate a250, so that the centering side plate a230 and the centering rotation plate a250 are hinged. The centering side plate a230 is provided with a through centering slot a231, and the centering stop block a320 passes through the centering slot a231 and then is attached to the bottom surface of the centering rotating plate a250, so as to prevent the centering rotating plate a250 from rotating towards the direction of the centering stop block a320, that is, to limit the position of the centering rotating plate a 250.

In the initial state, the centering middle telescopic shaft a611 extends to the maximum displacement, so that the centering push plate a130 is closest to the centering vertical rod a 110. When the ceramic tiles are loaded, the middle stop block A320 is firstly drawn out of the lower part of the centering rotary plate A250, then the centering rotary plate A250 rotates towards the centering seat plate A240 by taking the centering rotary shaft A310 as a center, so that the centering mechanisms on the side rotate by about 90 degrees, at the moment, openings are opened among the centering mechanisms, and the ceramic tiles are loaded from the openings. After the ceramic tiles are loaded, the centering rotating plate A250 is inverted to reset the centering rotating plate A250, and then the stop position block A320 is driven to reset; when the centering electric cylinder A610 of each centering mechanism is started, the centering electric cylinder A610 drives the centering telescopic shaft A611 to retract, so that the centering push plate A130 extrudes towards the side face of the ceramic tile, and the ceramic tile is pushed towards the middle by each centering push plate A130 to finish centering. In the centering process, the telescopic shaft A611 in the telescopic shaft can be reciprocated, so that the centering is conveniently and quickly realized.

Referring to fig. 1-5 and 10-16, the rack module B includes a mortar mechanism, a rack top plate B120, a first rack bottom plate B130, a second rack bottom plate B150, and two rack side plates B140, the first rack bottom plate B130 and the second rack bottom plate B150 are mounted on the rack module B in parallel, the two rack side plates B140 are mounted on the second rack bottom plate B150 in parallel, and the distance between the two rack side plates B140 is equal to or slightly greater than the width of a tile, so that the tile is not skewed when being conveyed between the two rack side plates B140. The bottom of the first rack bottom plate B130 is provided with a walking mechanism 200, the top of the first rack bottom plate B130 is provided with a waste box B330, and the waste box B330 is used for storing rejected ceramic tiles. The traveling mechanism 200 is used for driving the whole rack module B to travel, and includes a wheel frame 240, a mecanum wheel 210, a wheel shaft 220, and a traveling motor 230, the mecanum wheel 210 is sleeved on the wheel shaft 220, the wheel shaft 220 is circumferentially and rotatably installed on the wheel frame 240, the wheel frame 240 is installed on the first rack base plate B130, the traveling motor 230 is installed on the wheel frame 240, and an output shaft of the traveling motor 230 is fixedly connected with the wheel shaft 220 through a coupling. After the walking motor is started, the wheel shaft 220 can be driven to rotate circularly, namely, the Mecanum wheel 210 is driven to rotate synchronously. In the embodiment, the traveling mechanisms 200 are four, and the forward, backward, steering, side shifting and the like of the whole frame module can be controlled by controlling the steering of the four mecanum wheels 210, which is the prior art, and reference can be made to the related art of the mecanum wheels 210.

Still parallel mount has third frame bottom plate B170 between first frame bottom plate B130, the second frame bottom plate B150, install on the third frame bottom plate B170 and reject the mechanism, install material loading push mechanism on the first frame bottom plate B130, second frame bottom plate B150 and reject mechanism, material loading push mechanism correspond the punishment do not and are provided with the first passageway B151 that moves up that runs through, the passageway B152 moves up of second. The two frame side plates B140 are respectively assembled with a first conveying pulley shaft B410 and a second conveying pulley shaft B420 in a circumferential rotating mode, conveying pulleys B321 are respectively sleeved on the first conveying pulley shaft B410 and the second conveying pulley shaft B420 in a sleeving mode, and the conveying pulleys B321 on the first conveying pulley shaft B410 and the second conveying pulley shaft B420 are connected through a conveying belt B320 to form a belt transmission mechanism. One end of the second conveyor belt wheel shaft B420 penetrates through one of the rack side plates B140 and then is fixedly connected with an output shaft of the conveyor motor B220 through a coupler, and the conveyor motor B220 can drive the second conveyor belt wheel shaft B420 to rotate circumferentially after being started, so that the conveyor belt B320 is driven to run. The top surface of the conveyor belt B320 is flush with the top surface of the second frame bottom plate B150 or slightly higher than the top surface of the second frame bottom plate B150, so that the conveyor belt B320 can convey tiles during operation.

The removing mechanism comprises a removing electric cylinder B240, a removing guide cylinder B430, a removing guide shaft B440, a removing lifting shaft B480 and a removing positioning cylinder B450, the removing electric cylinder B240, the removing guide cylinder B430 and the removing positioning cylinder B450 are respectively installed on a third rack bottom plate B170, the removing guide cylinder B430 and the removing positioning cylinder B450 are respectively assembled with the removing guide shaft B440 and the removing lifting shaft B480 in an axial sliding mode, the removing guide shaft B440, the removing lifting shaft B480 and a removing telescopic shaft B480 of the removing electric cylinder B240 are respectively assembled and fixed with a removing push plate B340, a sensing groove B341 is formed in the removing push plate B340, a sensing assembly is installed in the sensing groove and comprises a sensing spring piece B520 installed at the top of the sensing groove, one end of the sensing spring piece B520 is an open end, the bottom surface of the sensing spring piece B520 is tightly attached to the sensing ball B560, the sensing ball B560 is installed at one end of the push rod B460 in a spherical rolling mode, the other end of the sensing push rod B460 is installed in a sensing switch cavity B343 and is assembled and, an inductive switch B254 is installed in the inductive switch cavity B343, the trigger end of the inductive switch B254 is opposite to the inductive trigger plate B550, and the inductive trigger plate B550 can trigger the inductive switch B254 after moving downwards. The inductive switch B254 adopts a microswitch which can transmit an electric signal to the PLC after being triggered, and the PLC judges that the ceramic tile reaches the position above the rejecting push plate B340. The sensing spring B520 has elasticity, and the open end of the sensing spring B protrudes out of the top surface of the sensing push plate B340, so that when the tile passes through the sensing spring B520, the sensing spring B520 is pressed downwards by the elastic force, and the sensing push rod moves downwards to trigger the sensing switch B254. The part of the sensing push rod B460, which is positioned in the sensing groove B341, is provided with a sensing stressed ring B461, the part of the sensing push rod B460, which is positioned in the sensing stressed ring B461 and the bottom surface of the sensing groove B341, is sleeved with a sensing pressure spring B540, and the sensing pressure spring B540 is used for applying elastic resistance to the sensing push rod B460, so that the sensing trigger plate B550 can be driven to be far away from the sensing switch B254 when the sensing pressure spring B520 is not stressed, and the sensing switch B254 is not triggered at the moment. And a plurality of removing balls B510 can be arranged on the removing push plate B340 in a spherical rolling manner, and the removing balls B510 are used for reducing the friction force between the ceramic tile and the removing push plate B340.

The removing lifting shaft B480 is provided with at least two positioning ring grooves B481, and the two positioning ring grooves B481 respectively correspond to the highest position of the removing lifting plate B340 moving upwards and the lowest position of the removing lifting plate B340 moving downwards; the positioning ring groove B481 can be assembled with one end of a positioning lock rod B620 in a clamping manner, so that a lifting shaft B480 is fixedly removed in the axial direction, a lock rod connecting disc B621 is installed at the other end of the positioning lock rod B620, the lock rod connecting disc B621 and one end of a positioning telescopic shaft B261 are assembled and fixed, the other end of the positioning telescopic shaft B261 penetrates through a positioning vertical plate B4511 and then is installed in an electromagnet B260, the electromagnet B260 is installed on a positioning supporting plate B450, the positioning supporting plate B451 is fixed on the outer wall of a removing positioning cylinder B450, a positioning pressure spring B610 is sleeved on the part, located between the lock rod connecting disc B621 and the positioning vertical plate B4511, of the positioning telescopic shaft B261, and the positioning pressure spring B610 is used for applying elastic force to the positioning lock rod B620 to push the positioning ring groove. And the rejecting limit plate B342 is further arranged on the rejecting push plate B340, and when the top surface of the rejecting push plate B340 is parallel to the top surface of the second rack bottom plate B150, the rejecting limit plate B342 is higher than the top surface of the conveying belt B320, so that the ceramic tile can be blocked, and the ceramic tile can be positioned.

A lifting trigger plate B530 is fixed on one of the rejecting guide shafts B440 in a sleeved mode, the lifting trigger plate B530 can trigger a first toggle switch B251, a second toggle switch B252 and a third toggle switch B253 alternatively, the first toggle switch B251, the second toggle switch B252 and the third toggle switch B253 are installed on a switch installation plate B171 respectively, and the switch installation plate B171 is installed on a third rack bottom plate B170. The first toggle switch B251, the second toggle switch B252 and the third toggle switch B253 correspond to three states that the removing push plate is positioned at the bottommost part, the top surface of the removing push plate is flush with the top surface of the second rack bottom plate B150 and the ceramic tile is attached to the removing belt B310 respectively. The frame side plate B140 is further provided with two parallel rejection side plates B160, the two rejection side plates B160 are respectively assembled with a first rejection pulley shaft B471 and a second rejection pulley shaft B472 in a circumferential rotation mode, the first rejection pulley shaft B471 and the second rejection pulley shaft B472 are respectively sleeved with a first rejection pulley B311 and a second rejection pulley B312, the first rejection pulley B311 and the second rejection pulley B312 are connected through a rejection belt B310 to form a belt transmission mechanism, one end of the first rejection pulley shaft B471 penetrates through the rejection side plate B160 and then is fixedly connected with an output shaft of a rejection motor B230 through a coupler, and the rejection motor can drive the rejection belt B310 to run after being started. The two removing side plates B160 are also fixedly connected through a removing bottom plate B161, and the removing bottom plate B161 is matched with a removing belt B310 to clamp and convey damaged tiles. The rack top plate B120 is arranged on the two rack side plates B140, the part, between the centering side plate A210 and the removing push plate B340, of the rack top plate B120 is provided with the industrial camera B210, the industrial camera B210 is used for obtaining a tile image passing through the lower part of the industrial camera B210 and identifying the image, and therefore whether the tile has flaws such as corner damage, breakage and the like is judged. Once the flaws of the ceramic tiles are found, the electromagnet B260 drives the positioning telescopic shaft to retract, so that the positioning lock rod B620 withdraws from the positioning ring groove B481; then the rejecting electric cylinder drives the rejecting telescopic shaft to move upwards, so that the rejecting push plate B340 moves upwards to a position which is flush with the second rack bottom plate B150, and at the moment, the second poke piece switch is triggered. Then the ceramic tile moves towards the removing push plate along the conveying belt B320 until the inductive switch is triggered; the removal electric cylinder drives the removal telescopic shaft to move upwards again until the third shifting piece switch is triggered, the ceramic tile is tightly pressed between the removal belt B310 and the removal push plate B340 at the moment, the removal belt operates, accordingly, the damaged ceramic tile is output to a waste box to be stored, and finally the removal electric cylinder resets until the first shifting piece switch is triggered and stops operating. Referring to fig. 10, the ceramic tile 100 is output from the centering module a and then enters a position right below the industrial camera, that is, a position of the ceramic tile 100-1, at this time, the industrial camera acquires an image of the ceramic tile, if the ceramic tile has a defect, the removing push plate is moved upwards to enable the ceramic tile to reach a position of the ceramic tile 100-2, then the ceramic tile 100-2 is pushed upwards, and the removing push plate is output through the removing belt and then reset. If the ceramic tile is not defective, the ceramic tile is conveyed to the position of 100-3, and finally pushed up to the material loading frame C120 through the material loading push plate C110 to be stored.

Referring to fig. 35 to 37, the mortar mechanism is used for applying mortar and includes a mortar barrel B110, the mortar barrel B110 is mounted on a side plate B140 of the frame, the mortar barrel B110 is hollow and has two ends respectively provided with a mortar port B111 and a grouting box B112, the grouting box B112 is provided with a through-going mortar discharge passage B1121, the outer side of the mortar discharge passage B1121 is provided with a mortar discharge port B770, and the inner side of the mortar discharge port B770 is a through-going mortar discharge inner cavity B771 communicated with the mortar discharge passage B1121; the bottom of the inner cavity B771 of the paddle discharge is sealed by a switch plate B750, one end of the switch plate B750 is hinged with a mortar hinged plate B740 through a second mortar rotating shaft B762, and the mortar hinged plate B740 is installed on the grouting box B112; the switch plate B750 is also provided with a switch hinged plate B751, the switch hinged plate B751 is hinged with a switch hinged rod B731 through a first mortar rotating shaft B761, the switch hinged rod B731 is arranged on a switch piece B730, the switch piece B730 is arranged at one end of a switch rack B370, the other end of the switch rack B370 is clamped between two switch rack guide plates B710, a switch supporting plate B720 is arranged between the two switch rack guide plates B710, and the switch rack B370 can be tightly attached to the switch supporting plate B720; the switch rack B370 is meshed with the switch gear B360 to form a gear rack transmission mechanism, the switch gear B360 is sleeved and fixed on one end of a switch motor shaft B271, the switch motor shaft B271 penetrates through a stand bottom vertical plate B131 and then is fixedly connected with an output shaft of a switch motor B270 through a coupler, and the switch motor B270 can drive the switch motor shaft B271 to rotate circumferentially after being started, so that the switch rack B370 is driven to move along the length direction of the switch rack B370. The stand bottom vertical plate B131 and the switch rack guide plate B710 are respectively installed on the first stand bottom plate B130 and the grouting box B112, and the switch motor B270 is installed on the first stand bottom plate B130. The grouting box B112 is also provided with a plastering plate B350, and a plastering groove B351 is formed in the plastering plate B350. In use, the mortar can be scraped flat and gullies can be formed by the plastering plate B350 to facilitate tile laying. Fig. 37 shows a state where the switch board closes the inner cavity B771 of the paddle discharge passage B1121, and the mortar in the paddle discharge passage B1121 cannot be discharged. When mortar needs to be discharged, the switch motor B270 is started, so that the switch rack B370 is driven to move towards one end far away from the switch plate B750, the switch piece B730 drives the switch plate B750 to rotate downwards and open by taking the second mortar rotating shaft B762 as a center, mortar in the mortar barrel B110 flows out under the action of gravity, and then along with the movement of the rack module, the mortar paved on a tile surface is scraped by the plastering plate B350 so as to be convenient for follow-up tile paving. When mortar does not need to be discharged, the switching motor is only required to rotate reversely, so that the switching board is driven to reset.

Referring to fig. 1-5 and 17-27, the feeding module C includes a feeding pushing mechanism, a feeding frame C120, a dividing assembly C700, a linkage mechanism, and a counting assembly C600, the feeding pushing mechanism includes a feeding electric cylinder C310, a feeding guide cylinder C210, a feeding guide shaft C210, and a feeding push plate C110, the feeding electric cylinder C310 and the feeding guide cylinder C210 are both mounted on a first rack bottom plate B130, the feeding guide shaft C210 and a feeding telescopic shaft C311 of the feeding electric cylinder C310 are respectively assembled and fixed with the feeding push plate C110, the feeding push plate C110 is mounted with another sensing assembly C01, a feeding rack C410 is mounted on a side surface of the feeding push plate C110, and a plurality of feeding balls C510 may also be mounted on a top surface of the feeding push plate C110 in a spherical rolling manner. The sensing component C01 is used for sensing whether a tile enters the feeding push plate C110, and has the same principle and structure as the sensing component of the removing mechanism. When the sensing switch of the sensing component C01 is triggered, the feeding electric cylinder C310 drives the feeding telescopic shaft C311 to move upward, so as to drive the feeding push plate C110 to drive the ceramic tile 100 to move upward into the feeding frame C120 and store the ceramic tile in the feeding frame C120.

The feeding frame C120 is installed on the side plate B140 of the machine frame, the interior of the feeding frame C120 is hollow, through grooves C121 for taking out are formed in four side faces of the feeding frame C120 in a penetrating mode, through stopping through grooves C122 and through dividing through grooves C124 are further formed in two mutually perpendicular side faces of the feeding frame C120 in a penetrating mode, and the stopping through grooves C122 and the dividing through grooves C124 correspond to the linkage mechanism and the dividing assembly C700 respectively. And a backstop stress block C123 is arranged on the backstop through groove C122, and the backstop stress block C123 is tightly attached to the bottom surface of the backstop rod C161 so as to support the backstop rod C161. The linkage mechanism comprises a stopping frame C160 and a linkage frame C150, the linkage frame C150 is installed on the outer side of a feeding frame C120, a plurality of first feeding shaft plates C130, a second feeding shaft plate C140, a first fixed shaft plate C810 and a second fixed shaft plate C820 are further installed on the outer side of the feeding frame C120, the first feeding shaft plates C130 and the first feeding rotating shaft C230 can be assembled in a circumferential rotating mode, a first linkage gear C421 is sleeved on the first feeding rotating shaft C230, the first fixed shaft plates C810 and the second fixed shaft plates C820 can be assembled with a first linkage rotating shaft C261 and a third feeding rotating shaft C240 in a circumferential rotating mode respectively, a second linkage gear C422 is sleeved on the third feeding rotating shaft C240, and the second linkage gear C422 is meshed with a linkage rack C430 to form a gear-rack transmission mechanism; first linkage pivot C261 still articulates with stopping articulated piece C163 respectively, and stopping articulated piece C163 sets up on stopping pole C161, and stopping pole C161 sets up on stopping frame C160, still is provided with stopping pole C161, stopping articulated slab C162, stopping articulated pole C164 on the stopping frame C160 respectively, stopping pole C161 one end is passed and is got into in material loading frame C120 behind stopping groove C122 to prevent that the ceramic tile from passing stopping pole C161, cause the ceramic tile to fall. The anti-return hinge plate C162 is hinged to the linkage rack C430 through a third linkage rotating shaft C263, the anti-return hinge plate C162 is installed on the anti-return hinge rod C164, and the anti-return hinge rod C164 is hinged to the anti-return rod C161 through a second linkage rotating shaft C262. In the process that the feeding push plate moves upwards, the first linkage gear C421 and the second linkage gear C422 can be respectively meshed with the feeding rack C410 for transmission. Preferably, a linkage sliding chute C151 is arranged on the linkage frame C150, the linkage sliding chute C151 is clamped and slidably assembled with a linkage sliding block C431, and the linkage sliding block C431 is arranged on the linkage rack C430, so that the linkage rack C430 can only directionally slide relative to the linkage frame C150. When the ceramic tiles in the feeding frame need to be taken out in a stacked manner, the stacked ceramic tiles can be taken out only by the hook penetrating the taking-out through groove C121 to the bottom of the ceramic tiles. The design enables the feeding module to be disassembled for independent use.

One of the first loading shaft plates C130 is provided with an auxiliary loading shaft plate C131, the auxiliary loading shaft plate C131 and the second loading shaft plate C140 are both assembled with a first loading gear shaft C250 in a circumferential rotation manner, the first loading gear shaft C250 is respectively sleeved and fixed with a first helical gear C441 and a second transmission pulley C462, the first helical gear C441 is in meshing transmission with a second helical gear sleeved on the first loading shaft C230, the second transmission pulley C462 is connected with a first transmission pulley C461 through a transmission belt C460 to form a belt transmission mechanism, the first transmission pulley C461 is sleeved on a second loading gear shaft C270, and the second loading gear shaft C270 is further sleeved with a dividing gear C470;

the dividing component C700 comprises a dividing groove plate C710 and dividing side plates C720, the dividing side plates C720 are provided with two dividing side plates C720 which are mutually parallel and are arranged on the dividing groove plate C710 and the feeding frame C120, the tops of the two dividing side plates C720 are provided with dividing top plates C721, the dividing top plates C721 can be axially assembled with a dividing guide shaft C730 in a sliding way, one end of the dividing guide shaft C730 passes through the dividing top plate C721, is sleeved with a dividing pressure spring C520 and then is assembled and fixed with a dividing connecting block C750 or/and a dividing rack C450, the dividing connecting block C750 is arranged on the dividing rack C450, a dividing locking groove C751 is arranged on the dividing connecting block C750, the dividing locking groove C751 is clamped with the dividing locking block C740 and can be assembled in a sliding mode, one end of the dividing locking block C740 is arranged in a dividing driving groove C452 of the dividing rack C450, a dividing driving pin C760 is arranged on the end of the dividing locking block C740, the other end of the dividing locking block C740 penetrates through the dividing connecting block C750 and the dividing through groove C124, and then the dividing locking block C751 and the dividing driving pin C452; the dividing driving groove C452 comprises a dividing straight groove C4521 and a dividing chute C4522, wherein the dividing chute C4522 is gradually inclined upwards from one end of the dividing straight groove C4521 to the other end of the dividing straight groove C4521 to the dividing slide block C453; the divided driving pin C760 is fitted into the divided driving groove C452 and slidably fitted thereto; the split gear C470 is engaged with the split rack C450 and constitutes a rack and pinion transmission mechanism. Fig. 26 shows the initial state of the dividing assembly when the dividing lock block C740 is not loaded in the loading frame C120 and the dividing drive pin C760 is fitted on top of the dividing chute C4522. When the ceramic tiles are loaded, the dividing gear C470 rotates circumferentially to drive the dividing rack C450 to move upward against the elastic force of the dividing compression spring, so that the dividing inclined groove C4522 gradually moves upward relative to the dividing driving pin C760, which applies a pushing force and displacement to the dividing driving pin C760 to push the dividing lock block C740, and the dividing lock block C740 gradually moves inward to the loading frame, thereby temporarily supporting the stacked ceramic tiles. And after the split driving pin C760 enters the split straight groove C4521, the split driving pin C760 maintains a locked state, that is, the split lock block C740 maintains support of the tile. The split slide block C453 is slidably fitted into the split runner C711, and the split runner C711 is provided on the split groove plate C710, so that the split rack C450 is guided by the engagement of the split runner C711 and the split slide block C453.

Referring to fig. 27, the counting assembly C600 is installed at the top outlet of the loading frame, so that when each tile is taken out of the loading frame, the counting assembly C600 is triggered to determine whether the tile is output and count the output quantity of the tile. Statistics subassembly C600 includes statistics power pole C640, statistics bottom plate C610, statistics riser C630, statistics bottom plate C610 installs in the material loading frame C120 outside, statistics riser C630 is fixed with statistics bottom plate C610 bottom assembly, statistics bottom plate C610 top is articulated through first statistics pivot C691 with statistics power pole C640 middle part, statistics power pole C640 is kept away from material loading frame one end and is articulated through second statistics pivot C692 and statistics connecting rod C650 one end, and statistics connecting rod C650 other end is articulated through third statistics pivot C693 and statistics articulated piece C, and statistics articulated piece C is installed at statistics slide bar C661 top, and statistics slide bar C660 bottom is packed into in statistics case C620 and is assembled with statistics spacing ring C662, and statistics spacing ring C662 can not pass statistics case C620 to the maximum displacement volume that statistics slide bar C660 moved up has been restricted. Install statistics switch C670, statistics pressure spring C680 in the statistics case C620, statistics pressure spring C680 both ends are pasted tightly with statistics spacing ring C662, the inboard bottom surface of statistics case C620 respectively to exert the elasticity that hinders it to move down to the statistics slide bar, statistics switch C670 just can trigger statistics switch C670 with statistics slide bar C660 bottom just and statistics slide bar C660, and statistics switch C670 adopts micro-gap switch, and it is judged for tile output to PLC input signal after being triggered, PLC. The statistics box C620 is installed on the statistics base plate C610. During initial state, statistics power pole C640 keeps away from second statistics pivot C692 one end and gets into material loading frame C120 top export, and when the material loading frame was taken out to the ceramic tile, the ceramic tile can drive statistics power pole C640 and use first statistics pivot to upwards rotate as the center to make statistics sliding shaft C660 overcome the elasticity of statistics pressure spring and move down, until triggering statistics switch, the ceramic tile takes out the material loading frame this moment, and PLC marks as the ceramic tile and takes out one.

The feeding process of the feeding module C is as follows:

s1, the ceramic tile reaches the feeding push plate C110, and the sensing assembly C01 on the feeding push plate inputs an electric signal to the PLC;

s2, the feeding electric cylinder C310 is started, so as to drive the feeding push plate to carry the ceramic tiles to move upwards to enter the feeding frame C120, and complete feeding, in this process, the feeding rack C410 is firstly in meshing transmission with the first linkage gear C421, the first linkage gear C421 rotates, so as to drive the first feeding rotating shaft C230 to rotate circumferentially, the first feeding rotating shaft drives the second feeding rotating shaft C270 to rotate circumferentially, so as to cause the dividing gear C670 to rotate circumferentially, the dividing gear C670 drives the dividing rack C450 to move upwards, so as to cause the dividing lock block C740 to move inwards the feeding frame C120, so as to push the stacked ceramic tiles (ceramic tiles which have completed feeding) in the feeding frame C120 upwards, and at this time, the stacked ceramic tiles move upwards to be separated from the stopping rod C161; then the feeding rack continuously moves upwards to be in meshing transmission with a second linkage gear C422, the second linkage gear C422 drives a linkage rack C430 to move downwards, the linkage rack C430 drives a direct hinge rod C164 to move downwards, and the stopping hinge rod C164 drives one end of a stopping rod C161, which is far away from the feeding frame C120, to move downwards, so that the stopping rod C161 rotates upwards around a first linkage rotating shaft C261 until the end of the stopping rod C161 is close to the position completely rotated out of the inner part of the feeding frame C120; the material loading push pedal continues to move up and makes the tip of ceramic tile 100 drive stopping pole C161 continue upwards to rotate, and the ceramic tile passes the tip of back stopping pole C161, and the ceramic tile passes back stopping pole and can reset under the effect of self gravity to hinder ceramic tile 100 whereabouts. In this embodiment, a torsion spring may be sleeved on the first linkage rotation shaft, and the torsion spring is used for applying a torque force to the retaining rod C161 to rotate towards the retaining force-receiving block C123.

S3, the feeding electric cylinder C310 rotates reversely, so that the feeding push plate is driven to move downwards until the feeding push plate is reset, in the process, the second linkage gear rotates reversely firstly, so that the retaining rod C161 rotates reversely to reset, and the fed ceramic tiles are placed on the retaining rod C161; then first linkage gear reversal to the drive is cut apart the rack and is moved down and reset, makes to fold the porcelain and cuts apart the locking piece and withdraw from gradually and fold the ceramic tile, and the ceramic tile that falls to the material loading is folded on, accomplishes the material loading. In this embodiment, the biggest interval of piling up the ceramic tile and material loading ceramic tile can not exceed the thickness of two ceramic tiles, cuts apart the locking piece in addition and sets up and cut apart inclined plane C741, can make to pile up the ceramic tile and slowly descend to avoid the ceramic tile of direct impact material loading, cause the ceramic tile breakage. The mode of stacking and feeding materials in sequence from bottom to top can ensure continuous feeding, and the feeding and the taking of the ceramic tiles cannot interfere with each other, so that a mechanical structure and a control system can be simplified, and the cost is reduced.

Referring to fig. 1-5 and 28-34, the tile module D comprises a tile support plate D110, a tile transverse plate D120 and a tile vertical shaft D310, two ends of the tile transverse plate D120 are respectively mounted on the tops of the tile support plate D110 and the tile vertical shaft D310 for assembly, the tile support plate D110 and the tile vertical shaft D310 are respectively mounted with the rack module B, and the tile vertical shaft D310 is circumferentially and rotatably mounted with the rack module and the tile transverse plate D120; the tile sticking transverse plate D120 is provided with a tile sticking motor frame D130, the tile sticking motor frame D130 is provided with a tile sticking rotating motor D210 and an encoder D220, an input shaft of the encoder D220 is connected with a tile sticking vertical shaft D310, and the tile sticking vertical shaft D310 can drive the encoder when rotating so as to detect the rotation angle of the tile sticking vertical shaft. A rotary driving shaft D211 of the tile rotary motor D210 is fixedly assembled with a third rotary gear D430, the third rotary gear D430 is in meshing transmission with a second rotary gear D420, the second rotary gear D420 is in meshing transmission with a first rotary gear D410, the first rotary gear D410 is sleeved on a tile vertical shaft D310, the second rotary gear D420 is sleeved on a rotary intermediate shaft D330, and the rotary intermediate shaft D330 and the tile motor frame D130 can be assembled in a circumferential rotating mode. In use, the tile rotation motor D210 is activated to drive the third rotation gear D430 and thus the tile vertical shaft D310 in a circular motion.

The tile sticking vertical shaft D310 is provided with a vertical shaft tooth space D311 and a vertical shaft sliding groove D312, the vertical shaft tooth space D311 is respectively in meshing transmission with a first lifting gear D461 and a second lifting gear D462, the first lifting gear D461 and the second lifting gear D462 are respectively sleeved on a lifting motor shaft D231 and a second lifting power shaft D342, one end of the lifting motor shaft D231 and one end of the second lifting power shaft D342 penetrate through a lifting power side plate D141 of the lifting power box D140 and then are respectively assembled and fixed with a first driven gear D441 and a third driven gear D443, the first driven gear D441 and the third driven gear D443 are in meshing transmission through a second driven gear D442, and the second driven gear D442 is circumferentially and rotatably installed on the lifting power side plate D141. The other end of the lifting motor shaft D231 penetrates through the other lifting power side plate D141 of the lifting power box D140 and then is loaded into the tile lifting motor D230, and after the tile lifting motor D230 is started, the lifting motor shaft D231 can be driven to rotate circumferentially, so that the first lifting gear D461 and the second lifting gear D462 are driven to rotate reversely synchronously, and the lifting power box D140 can be driven to move axially along the vertical tile shaft D310. The lifting power box D140 is provided with a vertical shaft sliding strip D820, and the vertical shaft sliding strip D820 is clamped and slidably assembled with the vertical shaft sliding groove D312, so that the lifting power box D140 can only axially move along the tile vertical shaft D310.

A weight box D810 is also installed in the lifting power box D140, and the weight box D810 is used for balancing the weight of the two ends of the whole tile flat plate D150, so that the lifting power box D140 and the vertical tile shaft D310 are prevented from being inclined in the axial direction. The top of the lifting power box D140 is provided with a tile flat plate D150, the tile flat plate D150 is provided with a tile sliding groove D151 and a side-moving shaft vertical plate D152, the tile sliding groove D151 is clamped with a tile sliding block D171 and can be assembled in a sliding mode, the tile sliding block D171 is installed on a tile sticking frame D170, the tile sliding block D171 is sleeved on a tile side-moving screw D320 and assembled with the tile side-moving screw D320 in a screwing mode through threads, two ends of the tile side-moving screw D320 can be assembled with the side-moving shaft vertical plate D152 and a tile end vertical plate D160 in a circumferential rotating mode and cannot be assembled in an axial moving mode, and the tile end vertical plate D160 is installed on the tile flat plate D150 and a tile horizontal plate D; the tile side moving screw D320 is fixedly connected with an output shaft of the tile side moving motor D240 through a coupler, and the tile side moving motor D240 can drive the tile side moving screw D320 to rotate circumferentially after being started, so that the tile sliding block D171 is driven to move along the axial direction of the tile side moving screw D320. The tile rack D170 further comprises a tile rack vertical plate D172, two tile rack horizontal plates D173, two tile rack shaft blocks D174 and a tile rack bottom plate D175, wherein the two tile rack shaft blocks D174 are all installed on the tile rack bottom plate D175, the two tile rack horizontal plates D173 are respectively installed on one tile supporting plate D830, the tile supporting plate D830 is installed on the tile rack vertical plate D172 (in the figure, the assembling state of the tile rack vertical plate D172 and the tile supporting plate D830 is not directly drawn for visual representation), and a gap is reserved between the two tile supporting plates D830 and the tile rack bottom plate D175. But two tiling frame diaphragm D173 move screw rod D360 circumferential rotation, axial displacement assembly with different tiling ends respectively, tiling end moves screw rod D360 and passes tiling frame axle piece D174 and closes the assembly soon through the screw thread with it, and two tiling ends move screw rod D360 one end and wear out behind one of them tiling frame diaphragm D173 respectively with tiling end move band pulley D451 assembly fixed, move between the band pulley D451 through tiling end and move belt D450 and connect and constitute and take drive mechanism two tiling ends. One of them tiling end moves screw rod D360 other end and passes through behind another tiling frame diaphragm D173 and pass through the coupling joint with the output shaft of end shift motor D260 fixed, and end shift motor D260 can drive tiling end after starting and move screw rod D360 circumferential rotation to drive tiling frame bottom plate D175 along its axial displacement, in order to adjust tiling frame bottom plate D175 for tiling end shift screw rod D360's position. The tile sticking frame D170 is sleeved on a lateral movement guide shaft D350, two ends of the lateral movement guide shaft D350 are fixedly assembled with a tile sticking end vertical plate D160 and a lifting power box D140 respectively, and the lateral movement guide shaft D350 provides guide for movement of the tile sticking frame D170.

Install on the tile rack bottom plate D175 and extend motor D270, extend motor D270's output shaft and extend a screw thread section of thick bamboo D550 one end and be connected fixedly, extend motor D270 and can drive after the start and extend screw thread section of thick bamboo D550 circumference and rotate, it closes soon to be equipped with through the screw thread to extend screw D540 to extend screw D550 inside, but extension screw D540 one end is worn out and is extended screw thread section of thick bamboo D550 back and pass through bearing and tile board D510 circumferential rotation, axial displacement assembly not, still install vibrating motor D280, tile guiding axle D620, sucking disc subassembly, pressure sensing subassembly on the tile board D510, but tile guiding axle D620 one end is packed into in tile guiding cylinder D520 and with it axial sliding assembly, tile guiding cylinder D520 is installed on tile rack bottom plate D175, vibrating motor D280 produces high frequency vibration after starting. Sucking disc subassembly includes sucking disc D610, spring pipe D620, installation pipe D630, spring pipe D620 has elasticity and installs and be used for connecting sucking disc D610, installation pipe D630 between sucking disc D610, installation pipe D630 install on tiling board D510 and with tiling board D510 on connect venthole D512 intercommunication, connect venthole D512 and trachea one end intercommunication, establish ties behind the pneumatic valve with the vacuum tank intercommunication the trachea other end, be vacuum state in the vacuum tank, the pneumatic valve is used for controlling tracheal break-make. The pressure sensing assembly comprises a tile sensing shaft D710, one end of the tile sensing shaft D710 penetrates through a tile sensing cylinder D720 and then is loaded into a tile sensing groove D511 and is assembled and fixed with a tile triggering block D712, the tile sensing groove D511 is arranged in a tile plate D510, the tile triggering block D712 is just opposite to a triggering end of a tile switch D290 installed in the tile sensing groove D511, the tile triggering block D712 can trigger the tile switch D290 after moving upwards, the tile switch D290 adopts a micro switch, and a PLC (programmable logic controller) input signal is input after being triggered, so that the tile is judged to be pressed. The tile induction cylinder D720 is internally provided with a hollow tile sliding cylinder D722, the end part of the tile sliding cylinder D722 is sealed by a tile end part ring D721, the part of the tile induction shaft D710, which is positioned in the tile sliding cylinder D722, is provided with a tile limiting ring D711, the part of the tile induction shaft D710, which is positioned between the tile plate D510 and the tile limiting ring D711, is sleeved with a tile pressure spring D730, and the tile pressure spring D730 is used for applying downward pushing elasticity to the tile induction shaft D710, so that the tile trigger block is kept away from the tile switch, and the tile switch is not triggered at the moment. At least four vibrating motors D280, sucker assemblies and pressure sensing assemblies are arranged at the four included angle ends of the tile sticking plate respectively. The tile lifting power box D140 and the tile end vertical plate D160 are respectively provided with a first camera D251 and a second camera D252, the first camera D251 and the second camera D252 are respectively used for collecting images of tile surfaces, then the PLC is used for positioning tile positions through image recognition, and the tile positions are converted into control signals of all motors so as to control the operation amount of all the motors. Of course, the remote control can be carried out manually, and image recognition is not needed at the moment, so that the remote control can be directly carried out.

The tile module of this embodiment operates as follows:

s1, the tile plate D510 rotates right above the feeding frame C120, the tile lifting motor D230 is started, the tile plate D510 moves downwards along the vertical tile shaft until the tile plate D510 is loaded into the feeding frame C120 and the tile microswitch is triggered, and at the moment, the suction cup D610 is pressed with the tile 100; then opening the air valve sucker D610 to tightly suck the ceramic tile through negative pressure;

s2, the tile lifting motor rotates reversely, so that the tile sticking plate is driven, and the sucked tiles move upwards; then a tile rotating motor D210 is started, the tile rotating motor D210 is started, so that a tile lifting power box D140 and a tile flat plate D150 are driven to rotate to the position right above a tile surface by taking a tile vertical shaft as a center, a first camera and a second camera respectively collect tile surface images, then image recognition is carried out to recognize a tile position, a three-dimensional coordinate system is established by taking the assembly position of a current extension screw D540 and the tile plate as an original point (the position of the tile in the coordinate system is determined at the moment), then the relative coordinate difference of the tile position in the coordinate system is calculated, the relative coordinate difference is converted into the displacement amount which the current tile needs to move, then the displacement amount which the current tile needs to move is converted into the operation amount which the motors need, and the motors are controlled, so that the tile is adjusted to the position right opposite to the tile position in the vertical direction;

and S3, starting a tile lifting motor to drive the tile to move downwards until the tile is attached to the mortar at the tile attaching position, and then starting a vibration motor to enable the tile to be attached to the mortar. And meanwhile, judging that the tile is raised according to the states of the four tile switches, if some of the four tile switches have signal input and some do not have signal input, judging that the tile is raised, and starting a vibration motor which is close to the tile switch and has signal output at the moment to ensure that the tile at the position of the vibration motor sinks until the tile switch loses the signal. In addition, the downward moving height of the ceramic tile can be judged through the total length of the extension screw rod and the extension thread cylinder. The tile lifting motor can only roughly descend to the position where the ceramic tile is attached to the mortar, and then the extension motor is started, so that the ceramic tile moves downwards to a preset height, and each ceramic tile is guaranteed to be located at the same tile height. When the ceramic tile centering device is in actual use, a mechanical arm can be adopted to supplement the ceramic tiles into the centering module, so that full-mechanical operation is realized.

The invention is not described in detail, but is well known to those skilled in the art.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims

1. A tile module is characterized by comprising a tile supporting plate, a tile transverse plate and a tile vertical shaft, wherein two ends of the tile transverse plate are respectively installed on the tile supporting plate and the top of the tile vertical shaft for assembly;

2. The tile module of claim 1, wherein the tile transverse panel has a tile motor mount mounted thereon, the tile motor mount having a tile rotation motor and an encoder, an input shaft of the encoder being connected to the tile vertical shaft; a rotary driving shaft of the tile-sticking rotary motor is fixedly assembled with a third rotary gear, the third rotary gear is in meshing transmission with a second rotary gear, the second rotary gear is in meshing transmission with a first rotary gear, the first rotary gear is sleeved on the tile-sticking vertical shaft, the second rotary gear is sleeved on a rotary intermediate shaft, and the rotary intermediate shaft and the tile-sticking motor frame can be assembled in a circumferential rotating mode.

3. The tile module of claim 1, wherein a weight box is further mounted within the elevating power box for balancing the weight across the tile panel.

4. The tile module of claim 1, wherein the tile sticking frame further comprises a tile sticking frame vertical plate, two tile sticking frame horizontal plates, two tile sticking frame axial blocks and a tile sticking frame bottom plate, wherein the two tile sticking frame axial blocks are both arranged on the tile sticking frame bottom plate, the two tile sticking frame horizontal plates are respectively arranged on a tile supporting plate, the tile supporting plate is arranged on the tile sticking frame vertical plate, and a gap is arranged between the two tile supporting plates and the tile sticking frame bottom plate;

5. The tile module of claim 4, wherein the tile frame bottom plate is provided with an extension motor, an output shaft of the extension motor is fixedly connected with one end of an extension threaded cylinder, the extension threaded cylinder is internally screwed with an extension screw, one end of the extension screw penetrates out of the extension threaded cylinder and then is assembled with the tile plate through a bearing in a circumferential rotation and non-axial movement manner, the tile plate is further provided with a vibration motor, a tile guide shaft, a sucker assembly and a pressure sensing assembly, one end of the tile guide shaft is arranged in the tile guide cylinder and is assembled with the tile guide cylinder in an axial sliding manner, the tile guide cylinder is arranged on the tile frame bottom plate, and the vibration motor generates high-frequency vibration after being started.

6. The tile module of claim 5, wherein the suction cup assembly comprises a suction cup, a spring tube, and a mounting tube, wherein the spring tube has elasticity and is mounted between the suction cup and the mounting tube for connecting the suction cup and the mounting tube, the mounting tube is mounted on the tile panel and is in communication with a gas receiving hole in the tile panel, the gas receiving hole is in communication with one end of the gas tube, the other end of the gas tube is in series with a gas valve and is in communication with a vacuum tank, the vacuum tank is in a vacuum state, and the gas valve is used for controlling the gas tube to be turned on or off.

7. The tile module of claim 5, wherein the pressure sensing assembly comprises a tile sensing shaft, one end of the tile sensing shaft passes through the tile sensing cylinder and is loaded into a tile sensing slot and is fixedly assembled with a tile trigger block, the tile sensing slot is arranged in the tile plate, the tile trigger block is opposite to a trigger end of a tile switch installed in the tile sensing slot, the tile switch can be triggered after the tile trigger block moves upwards, and the tile switch is triggered and then inputs a signal to the PLC so as to judge that the tile is pressed; the tile induction shaft is characterized in that a hollow tile sliding cylinder is arranged inside the tile induction cylinder, the end part of the tile sliding cylinder is sealed through a tile end part ring, a tile limiting ring is arranged on the part of the tile induction shaft located in the tile sliding cylinder, and a tile pressure spring is sleeved on the part of the tile induction shaft located between the tile sticking plate and the tile limiting ring.

8. The tile module of claim 7, wherein at least four of the vibration motor, the suction cup assembly, and the pressure sensing assembly are mounted at four corner-clamping ends of the tile panel, respectively; the tile lifting power box and the tile end vertical plate are respectively provided with a first camera and a second camera, the first camera and the second camera are respectively used for collecting images of tile surfaces, then the PLC is used for positioning the tile positions through image recognition, and the tile positions are converted into control signals of all motors so as to control the operation amount of all the motors.

9. A fully automatic tile-laying machine, characterized in that a tile-laying module according to any of claims 1-8 is applied.

10. The full-automatic tile sticking machine of claim 9, further comprising a feeding module, wherein the feeding module is used for pushing the tiles sent by the rack module upwards into the feeding frame through a feeding push plate, and the tiles are gradually stacked in the feeding frame from bottom to top;

the feeding module comprises a feeding pushing mechanism, a feeding frame, a cutting assembly and a linkage mechanism, wherein the feeding pushing mechanism comprises a feeding electric cylinder, a feeding guide shaft and a feeding push plate;

the feeding frame is installed on a side plate of the machine frame, the feeding frame is hollow inside, four side surfaces of the feeding frame are respectively provided with a through taking-out through groove, two mutually vertical side surfaces of the feeding frame are respectively provided with a through stopping through groove and a through dividing through groove, and the stopping through groove and the through dividing through groove respectively correspond to the linkage mechanism and the dividing assembly;

the linkage mechanism comprises a stopping frame and a linkage frame, the linkage frame is arranged on the outer side of the feeding frame, a plurality of first feeding shaft plates, second feeding shaft plates, first fixed shaft plates and second fixed shaft plates are further arranged on the outer side of the feeding frame, the first feeding shaft plates and the first feeding rotating shafts can be assembled in a circumferential rotating mode, first linkage gears are sleeved on the first feeding shafts, the first fixed shaft plates and the second fixed shaft plates can be assembled with the first linkage rotating shafts and the third feeding rotating shafts respectively in a circumferential rotating mode, second linkage gears are sleeved on the third feeding rotating shafts, and the second linkage gears are meshed with the linkage racks to form a gear rack transmission mechanism; the first linkage rotating shaft is further hinged with the stopping hinge blocks respectively, the stopping hinge blocks are arranged on the stopping rods, the stopping rods are arranged on the stopping frames, the stopping frames are further provided with the stopping rods, the stopping hinge plates and the stopping hinge rods respectively, and one ends of the stopping rods penetrate through the stopping grooves and then enter the feeding frame; the stopping hinged plate is hinged to the linkage rack through a third linkage rotating shaft, the stopping hinged plate is installed on the stopping hinged rod, and the stopping hinged rod is hinged to the stopping rod through a second linkage rotating shaft.