CN111663134A - Method for producing titanium steel composite plate by metal powder solid deposition-rolling - Google Patents
Method for producing titanium steel composite plate by metal powder solid deposition-rolling Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
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Abstract
本发明属于复合板生产领域,具体涉及一种金属粉末固态沉积‑轧制生产钛钢复合板的方法。首先对钢(或钛合金)基板表面进行清洁,对拟喷射沉积的钛合金(或碳钢、不锈钢)粉末进行预热,然后采用气动力喷涂技术将金属粉末固态喷射沉积在基板表面形成沉积层。将所得带沉积层的基板保温一段时间后加热到高温,进行轧制,之后对所得复合板进行热处理,得到性能优良的钛钢复合板。本发明可以提高钛钢复合板制造效率,有效降低废品率,可以制造任意厚度和任意长度的钛钢复合板。The invention belongs to the field of composite plate production, and in particular relates to a method for producing a titanium-steel composite plate by solid-state deposition-rolling of metal powder. First, clean the surface of the steel (or titanium alloy) substrate, preheat the titanium alloy (or carbon steel, stainless steel) powder to be spray-deposited, and then use aerodynamic spraying technology to spray and deposit the metal powder on the surface of the substrate in a solid state to form a deposition layer . The obtained substrate with the deposition layer is kept for a period of time, heated to a high temperature, and rolled, and then the obtained clad plate is heat-treated to obtain a titanium-steel clad plate with excellent performance. The invention can improve the manufacturing efficiency of the titanium-steel composite plate, effectively reduce the scrap rate, and can manufacture the titanium-steel composite plate of any thickness and length.
Description
技术领域technical field
本发明属于复合板生产领域,具体涉及一种金属粉末固态沉积-轧制生产钛钢复合板的方法。The invention belongs to the field of composite plate production, and in particular relates to a method for producing a titanium-steel composite plate by metal powder solid-state deposition-rolling.
背景技术Background technique
钛钢复合板兼具优良的耐蚀性和强韧性,在石化、冶金、电力等行业有广泛的应用。目前,生产钛钢复合板采用的技术为爆炸焊接技术或者焊接和轧制相结合的技术。爆炸焊接存在尺寸受限、界面熔化等缺点,焊接-轧制技术存在界面氧化、中间开裂等缺点,无法生产大尺寸无焊缝钛钢复合板。Titanium-steel clad plate has both excellent corrosion resistance and toughness, and is widely used in petrochemical, metallurgy, electric power and other industries. At present, the technology used to produce titanium-steel clad plates is explosive welding technology or a combination of welding and rolling technology. Explosive welding has shortcomings such as limited size and interface melting, and welding-rolling technology has shortcomings such as interface oxidation and intermediate cracking, which cannot produce large-size weld-free titanium-steel clad plates.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种金属粉末固态沉积-轧制生产钛钢复合板的方法,利用气动力喷涂技术在钢(或钛合金)基板表面沉积一层钛合金(或钢)沉积层,经过加热保温和高温轧制得到钛钢复合板。从而,可以提高钛钢复合板制造效率,有效降低废品率,可以制造任意厚度和任意长度的钛钢复合板。The object of the present invention is to provide a method for producing a titanium-steel composite plate by solid-state deposition of metal powders by rolling, which utilizes aerodynamic spraying technology to deposit a layer of titanium alloy (or steel) deposition layer on the surface of a steel (or titanium alloy) substrate. The titanium-steel clad plate is obtained by heating, heat-preserving and high-temperature rolling. Therefore, the manufacturing efficiency of the titanium-steel clad plate can be improved, the scrap rate can be effectively reduced, and the titanium-steel clad plate of any thickness and length can be manufactured.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种金属粉末固态沉积-轧制生产钛钢复合板的方法,包括以下步骤:A method for producing a titanium-steel clad plate by metal powder solid-state deposition-rolling, comprising the following steps:
(1)对钢或钛合金基板进行表面清洁;(1) Surface cleaning of steel or titanium alloy substrates;
(2)将拟固态沉积的钛合金或钢粉末进行预热,预热温度为100~1200℃,保温时间0.5~180min;(2) Preheating the titanium alloy or steel powder to be deposited in solid state, the preheating temperature is 100~1200℃, and the holding time is 0.5~180min;
(3)采用气动力喷涂技术将步骤(2)中经过预热的钛合金或钢粉末喷射在钢或钛合金基板表面,钛合金粉末喷射在钢基板表面,钢粉末喷射在钛合金基板表面,在基板表面形成沉积层;(3) spraying the preheated titanium alloy or steel powder in step (2) on the surface of the steel or titanium alloy substrate by using aerodynamic spraying technology, spraying the titanium alloy powder on the surface of the steel substrate, and spraying the steel powder on the surface of the titanium alloy substrate, forming a deposition layer on the surface of the substrate;
(4)将步骤(3)沉积后得到的带沉积层基板置于加热炉中保温一段时间,保温温度为100~1200℃,保温时间为10~180min;(4) placing the substrate with the deposition layer obtained after the deposition in step (3) in a heating furnace for a period of time, the holding temperature is 100-1200°C, and the holding time is 10-180 min;
(5)将步骤(4)保温得到的板材加热到100~1300℃,然后进行轧制,轧制下压率为10~80%;(5) heating the plate obtained by heat preservation in step (4) to 100-1300° C., and then rolling, with a rolling reduction ratio of 10-80%;
(6)对步骤(5)中轧制得到的钛钢复合板进行热处理,在100~1000℃保温10~180min,在空气中、炉中或油中冷却。(6) Perform heat treatment on the titanium-steel clad plate obtained by rolling in step (5), keep the temperature at 100-1000° C. for 10-180 minutes, and cool in air, furnace or oil.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(1)中,钢或钛合金基板为碳钢、不锈钢或钛合金的板材。In the method for producing a titanium-steel clad plate by metal powder solid-state deposition-rolling, in step (1), the steel or titanium alloy substrate is a carbon steel, stainless steel or titanium alloy plate.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(2)中,钛合金或钢粉末为商用钛合金、不锈钢或碳钢的粉末,预热温度为100~1200℃,保温时间0.5~180min。In the method for producing a titanium-steel clad plate by solid-state deposition of metal powders by rolling, in step (2), the titanium alloy or steel powder is commercial titanium alloy, stainless steel or carbon steel powder, and the preheating temperature is 100-1200°C, The holding time is 0.5 to 180 minutes.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(3)中,气动力喷涂条件为:加速气体为压缩空气、氮气、氦气之一或两种以上的混合气体,气体压力为1.0~4.0MPa,气体加热温度为100~1200℃,送粉速率为5~150g/min,喷枪距离钢或钛合金基板10~40mm,沉积层厚度为20~3000μm。In the method for producing a titanium-steel clad plate by solid-state deposition of metal powder-rolling, in step (3), the aerodynamic spraying conditions are: the accelerating gas is one or more mixed gases of compressed air, nitrogen, and helium, The gas pressure is 1.0~4.0MPa, the gas heating temperature is 100~1200℃, the powder feeding rate is 5~150g/min, the distance between the spray gun is 10~40mm from the steel or titanium alloy substrate, and the thickness of the deposition layer is 20~3000μm.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(3)中,优选的气体加热温度为400~500℃,沉积层厚度为100~200μm。In the method for producing a titanium-steel composite plate by solid-state deposition of metal powder by rolling, in step (3), the preferred gas heating temperature is 400-500° C., and the thickness of the deposition layer is 100-200 μm.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(4)中,优选的保温温度为800~1100℃,保温时间为30~60min。In the method for producing a titanium-steel clad plate by solid-state deposition of metal powder and rolling, in step (4), the preferred holding temperature is 800-1100° C., and the holding time is 30-60 minutes.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(5)中,优选的板材加热温度为900~1100℃,轧制下压率为30~50%。In the method for producing a titanium-steel composite plate by solid-state deposition of metal powder and rolling, in step (5), the preferred heating temperature of the plate is 900-1100° C., and the rolling reduction ratio is 30-50%.
所述的金属粉末固态沉积-轧制生产钛钢复合板的方法,步骤(6)中,优选的热处理包括在500~700℃保温60~90min,在空气中、炉中或油中冷却。In the method for producing a titanium-steel clad plate by solid-state deposition of metal powder by rolling, in step (6), the preferred heat treatment includes keeping the temperature at 500-700° C. for 60-90 minutes, and cooling in air, furnace or oil.
本发明的设计思想是:The design idea of the present invention is:
本发明方法首先对钢(或钛合金)基板表面进行清洁,对拟喷射沉积的钛合金(或碳钢、不锈钢)粉末进行预热,然后采用气动力喷涂技术将金属粉末固态喷射沉积在基板表面形成沉积层。将所得带沉积层的基板保温一段时间后加热到高温,进行轧制,之后对所得复合板进行热处理,得到性能优良的钛钢复合板。The method of the invention first cleans the surface of the steel (or titanium alloy) substrate, preheats the titanium alloy (or carbon steel, stainless steel) powder to be spray-deposited, and then adopts aerodynamic spraying technology to spray and deposit the metal powder on the surface of the substrate in a solid state A deposition layer is formed. The obtained substrate with the deposition layer is kept for a period of time, heated to a high temperature, and rolled, and then the obtained clad plate is heat-treated to obtain a titanium-steel clad plate with excellent performance.
本发明的优点及有益效果是:The advantages and beneficial effects of the present invention are:
1、本发明可以通过改变粉末成分,方便地生产不同成分的钛钢复合板。1. The present invention can conveniently produce titanium-steel composite panels with different compositions by changing the powder composition.
2、本发明通过气动力喷涂技术可以快速生产任意厚度的沉积层,从而得到厚度不同的钛钢复合板。2. The present invention can quickly produce a deposition layer of any thickness through aerodynamic spraying technology, thereby obtaining titanium-steel composite plates with different thicknesses.
3、本发明通过气动力喷涂技术实现两种金属成分的预结合,两种金属间界面洁净,避免现有爆炸焊接技术和焊接-轧制技术存在的氧化,开裂问题。3. The present invention realizes the pre-combination of two metal components through aerodynamic spraying technology, the interface between the two metals is clean, and the oxidation and cracking problems existing in the existing explosive welding technology and welding-rolling technology are avoided.
4、本发明工艺简单,成本低廉,可以生产大尺寸的钛钢复合板材。4. The invention has simple process and low cost, and can produce large-sized titanium-steel composite plates.
附图说明Description of drawings
图1-图2为实施例1生产的一种金属粉末固态沉积-轧制钛钢复合板界面金相照片。1-2 are metallographic photographs of the interface of a metal powder solid-state deposition-rolled titanium-steel clad plate produced in Example 1.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,在以发明技术方案为前提下进行实施,给出详细的实施方式和具体操作过程,但本发明的保护范围不限于下面的实施例。The embodiments of the present invention are described in detail below, and the implementation is carried out on the premise of the technical solution of the invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
实施例1:生产碳钢/钛复合板Example 1: Production of carbon steel/titanium composite panels
本实施例中,将Q235碳钢基板进行酸洗,之后再用丙酮、酒精冲洗烘干,最后进行喷砂活化处理。将钛合金粉末置于真空炉中加热到300℃,保温60min。利用气动力喷涂技术将加热后的钛合金粉末固态沉积在Q235碳钢基板表面,选用压缩空气作为加速气体,主气压力2.0MPa,加热温度500℃,送粉速率为50g/min,喷枪距工件20mm,生产沉积层厚度500μm。将带沉积层的基板置于加热炉中加热到400℃,保温120min。将经过去应力退火后的钛钢复合板加热到900℃,然后进行轧制,轧制下压率为50%。将轧制后的钛钢复合板加热到600℃,保温30min,在空气中冷却,得到结合强度高,强韧性好的钛钢复合板,其性能指标如下:屈服强度300MPa,拉剪强度150MPa。In this embodiment, the Q235 carbon steel substrate is pickled, then rinsed and dried with acetone and alcohol, and finally activated by sandblasting. The titanium alloy powder was heated to 300°C in a vacuum furnace and kept for 60min. The heated titanium alloy powder is solid-deposited on the surface of the Q235 carbon steel substrate by using the pneumatic spraying technology. Compressed air is used as the accelerating gas. 20mm, the thickness of the production deposition layer is 500μm. The substrate with the deposition layer was placed in a heating furnace and heated to 400° C. and kept for 120 min. The titanium-steel clad plate after stress relief annealing is heated to 900° C. and then rolled with a rolling reduction ratio of 50%. The rolled titanium-steel clad plate is heated to 600°C, kept for 30 minutes, and cooled in air to obtain a titanium-steel clad plate with high bonding strength and good toughness. Its performance indicators are as follows: yield strength 300MPa, tensile shear strength 150MPa.
如图1-图2所示,图片下部为碳钢与钛层的界面,可以看到两相界面平直,结合良好,无开裂。As shown in Figure 1-Figure 2, the lower part of the picture is the interface between the carbon steel and the titanium layer. It can be seen that the interface of the two phases is straight, well combined, and free of cracks.
实施例2:生产不锈钢/钛复合板Example 2: Production of stainless steel/titanium composite panels
本实施例中,将304不锈钢基板进行酸洗,之后再用丙酮、酒精冲洗烘干,最后进行喷砂活化处理。将钛合金粉末置于真空炉中加热到300℃,保温60min。利用气动力喷涂技术将加热后的钛合金(合金牌号为:Ti65)粉末固态沉积在304不锈钢基板表面,选用压缩空气作为加速气体,主气压力2.5MPa,加热温度600℃,送粉速率为30g/min,喷枪距工件30mm,生产沉积层厚度800μm。将带沉积层的基板置于加热炉中加热到400℃,保温120min。将经过去应力退火后的钛钢复合板加热到1000℃,然后进行轧制,轧制下压率为50%。将轧制后的钛钢复合板加热到600℃,保温30min,在炉中冷却,得到结合强度高,强韧性好的钛钢复合板,其性能指标如下:屈服强度300MPa,拉剪强度160MPa。In this embodiment, the 304 stainless steel substrate is pickled, then rinsed and dried with acetone and alcohol, and finally activated by sandblasting. The titanium alloy powder was heated to 300°C in a vacuum furnace and kept for 60min. The heated titanium alloy (alloy grade: Ti65) powder was solid-deposited on the surface of the 304 stainless steel substrate by the pneumatic spraying technology, and compressed air was used as the accelerating gas, the main air pressure was 2.5MPa, the heating temperature was 600℃, and the powder feeding rate was 30g /min, the spray gun is 30mm away from the workpiece, and the thickness of the production deposition layer is 800μm. The substrate with the deposition layer was placed in a heating furnace and heated to 400° C. and kept for 120 min. The titanium-steel clad plate after stress relief annealing is heated to 1000° C. and then rolled with a rolling reduction ratio of 50%. The rolled titanium-steel clad plate is heated to 600°C, kept for 30 minutes, and cooled in a furnace to obtain a titanium-steel clad plate with high bonding strength and good toughness. Its performance indicators are as follows: yield strength 300MPa, tensile shear strength 160MPa.
实施例3:生产钛/碳钢复合板Example 3: Production of Titanium/Carbon Steel Composite Panels
本实施例中,将钛合金(合金牌号为:Ti65)基板进行酸洗,之后再用丙酮、酒精冲洗烘干,最后进行喷砂活化处理。将Q235碳钢粉末置于真空炉中加热到400℃,保温60min。利用气动力喷涂技术将加热后的Q235碳钢粉末固态沉积在钛合金基板表面,选用压缩空气作为加速气体,主气压力2.0MPa,加热温度500℃,送粉速率为100g/min,喷枪距工件40mm,生产沉积层厚度500μm。将带沉积层的基板置于加热炉中加热到700℃,保温120min。将经过去应力退火后的钛钢复合板加热到1100℃,然后进行轧制,轧制下压率为50%。将轧制后的钛钢复合板加热到600℃,保温30min,在油中冷却,得到结合强度高,强韧性好的钛钢复合板,其性能指标如下:屈服强度420MPa,拉剪强度180MPa。In this embodiment, the titanium alloy (alloy grade: Ti65) substrate is pickled, then rinsed and dried with acetone and alcohol, and finally activated by sandblasting. The Q235 carbon steel powder was placed in a vacuum furnace and heated to 400°C for 60min. The heated Q235 carbon steel powder is solid-deposited on the surface of the titanium alloy substrate by using the pneumatic spraying technology. Compressed air is used as the accelerating gas. 40mm, the thickness of the production deposition layer is 500μm. The substrate with the deposition layer was placed in a heating furnace and heated to 700° C. and kept for 120 min. The titanium-steel clad plate after stress relief annealing is heated to 1100° C. and then rolled with a rolling reduction ratio of 50%. The rolled titanium-steel clad plate is heated to 600°C, kept for 30 minutes, and cooled in oil to obtain a titanium-steel clad plate with high bonding strength and good toughness. Its performance indicators are as follows: yield strength 420MPa, tensile shear strength 180MPa.
实施例4:生产钛/不锈钢复合板Example 4: Production of Titanium/Stainless Steel Composite Panels
本实施例中,将钛合金(合金牌号为:Ti65)基板进行酸洗,之后再用丙酮、酒精冲洗烘干,最后进行喷砂活化处理。将304不锈钢粉末置于真空炉中加热到400℃,保温60min。利用气动力喷涂技术将加热后的304不锈钢粉末固态沉积在碳钢基板表面,选用压缩空气作为加速气体,主气压力2.5MPa,加热温度600℃,送粉速率为80g/min,喷枪距工件10mm,生产沉积层厚度2000μm。将带沉积层的基板置于加热炉中加热到400℃,保温120min。将经过去应力退火后的钛钢复合板加热到1200℃,然后进行轧制,轧制下压率为60%。将轧制后的钛钢复合板加热到700℃,保温30min,在空气中冷却,得到结合强度高,强韧性好的钛钢复合板,其性能指标如下:屈服强度400MPa,拉剪强度180MPa。In this embodiment, the titanium alloy (alloy grade: Ti65) substrate is pickled, then rinsed and dried with acetone and alcohol, and finally activated by sandblasting. The 304 stainless steel powder was placed in a vacuum furnace and heated to 400°C for 60min. The heated 304 stainless steel powder is solid-deposited on the surface of the carbon steel substrate by pneumatic spraying technology. Compressed air is used as the acceleration gas. The main air pressure is 2.5MPa, the heating temperature is 600℃, the powder feeding rate is 80g/min, and the distance between the spray gun and the workpiece is 10mm. , the production deposition layer thickness is 2000 μm. The substrate with the deposition layer was placed in a heating furnace and heated to 400° C. and kept for 120 min. The titanium-steel clad plate after stress relief annealing is heated to 1200° C., and then rolled, and the rolling reduction ratio is 60%. The rolled titanium-steel clad plate is heated to 700°C, kept for 30 minutes, and cooled in air to obtain a titanium-steel clad plate with high bonding strength and good toughness. Its performance indicators are as follows: yield strength 400MPa, tensile shear strength 180MPa.
实施例结果表明,采用本方法生产的钛钢复合板,钛/钢界面平直,结合强度高,强韧性好。该方法操作简单,易于控制,适应性强,可以生产大尺寸、多种成分的钛钢复合板的,国内外未见报导。The results of the examples show that the titanium-steel composite plate produced by this method has a straight titanium/steel interface, high bonding strength, and good strength and toughness. The method is simple to operate, easy to control, and has strong adaptability, and there is no report at home and abroad that it can produce large-size, multi-component titanium-steel clad plates.
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