CN111660908A - Stone removing device and method for mining dump truck - Google Patents
Stone removing device and method for mining dump truck Download PDFInfo
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- CN111660908A CN111660908A CN202010552240.8A CN202010552240A CN111660908A CN 111660908 A CN111660908 A CN 111660908A CN 202010552240 A CN202010552240 A CN 202010552240A CN 111660908 A CN111660908 A CN 111660908A
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- long chain
- chain
- dump truck
- stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/04—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
- B60P1/28—Tipping body constructions
- B60P1/283—Elements of tipping devices
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Abstract
The invention discloses a stone removing device and a stone removing method for a mining dump truck, wherein the stone removing device is positioned at a gap reserved between two tires of the mining dump truck; the stone removing device comprises a long chain and a short chain; the front end of the long chain is connected to a front mounting seat at the bottom of the dump truck cargo compartment, and the rear end of the long chain is connected to a rear mounting seat at the bottom of the dump truck cargo compartment; the long chain hangs the back and droops naturally, the short chain hangs on the long chain, and when debris card was gone into the tire, the short chain played the stone removal effect, and when the friction of short chain and rim space ring, the little atress behind the long chain can be avoided the short chain to be drawn into the rim space ring. The structure is safe and reliable, and the tire cannot be damaged due to deformation and failure of the tire. The stone removing requirement of the mining dump truck is matched, and the stone removing requirement of various double-tire vehicles in mines is met.
Description
Technical Field
The invention relates to a stone removing device for a mining dump truck, and belongs to the field of mining dump trucks.
Background
The mining dump truck is large-scale transportation equipment for mines, and the rear wheels of the mining dump truck are usually in a single-side double-tire structure due to the limitation of the bearing capacity of tires. A gap is reserved between the double tires to ensure the normal work of the tires in the running process of the vehicle. The gap can cause the vehicle to block foreign matters such as stones during running, and cause abnormal wear and even tire burst of the tire. Therefore, a calculus removing device with excellent and safe performance is urgently needed, and the safe operation of equipment is ensured. At present, the stone removing device used on the mining dump truck has two types, namely a stone removing rod type and a single stone removing chain type. If the stone is clamped too tightly, the stone discharging rod can be bent and deformed, and the deformed stone discharging rod causes secondary damage to tires. If the tire is not found in time, the early abnormal abrasion of the tire can be caused, and the service life of the tire is shortened. The mining dump truck tire is expensive, and the service cost of a user can be greatly improved by shortening the service life of the tire. The single stone removing chain is easy to be rolled into the rim space ring due to overlong length, and the stone removing function is lost. There is an urgent need for a safe and reliable calculus removing device.
Disclosure of Invention
According to the defects of the prior art, the invention provides the stone removing device and the stone removing method for the mining dump truck, which can not cause damage to tires; reliable stone removing performance and no intermittent failure.
The invention is realized according to the following technical scheme:
a stone removing device for a mining dump truck is positioned at a gap left between two tires of the mining dump truck; the stone removing device comprises a long chain and a short chain; the front end of the long chain is connected to a front mounting seat at the bottom of the dump truck cargo compartment, and the rear end of the long chain is connected to a rear mounting seat at the bottom of the dump truck cargo compartment; the long chain hangs the back and droops naturally, the short chain hangs on the long chain, and when debris card was gone into the tire, the short chain played the stone removal effect, and when the friction of short chain and rim space ring, the little atress behind the long chain can be avoided the short chain to be drawn into the rim space ring.
Further, the front mounting seat comprises two stone discharge chain mounting plates I which are arranged at intervals and are symmetrically welded at the bottom of the cargo compartment; the front end of the long chain is placed in the two stone removing chain mounting plates I, the long chain is connected with the front mounting seat after penetrating the stone removing chain mounting plates I and the long chain through the pin shaft, and the pin shaft is penetrated with a split pin to prevent the pin shaft from falling off.
Furthermore, a plurality of corresponding mounting holes are formed in the two stone discharge chain mounting plates I respectively, and the front and rear positions of the front end of the long chain are adjusted by penetrating the hinge pins into different mounting holes.
Further, be located and be equipped with a plurality of adjusting shim on the round pin axle between two stone chain mounting panels I, finely tune about long chain is realized going on through the quantity of increase and decrease long chain both sides adjusting shim.
Further, the rear mounting seat comprises a stone discharge chain mounting plate II which is welded at the bottom of the cargo compartment; the rear end of the long chain is connected with a shackle, the long chain penetrates through the stone removing chain mounting plate II through a pin shaft, the long chain is connected with the rear mounting seat after shackle, and a cotter pin penetrates through the pin shaft to prevent the shackle and the pin shaft from falling off.
Furthermore, a plurality of corresponding mounting holes are formed in the stone discharge chain mounting plate II respectively, and the front and rear positions of the rear end of the long chain are adjusted by penetrating pin shafts into different mounting holes.
Furthermore, the top end of the short chain is hung on the long chain through a shackle and a pin shaft, and the pin shaft and the shackle are firmly welded in a spot mode after the short chain is hung, so that loosening and falling of the shackle and the pin shaft are prevented.
A stone removing method for a mining dump truck comprises the following steps:
a flexible stone removing device is arranged in a gap reserved between the double tires of the mining dump truck;
the stone removing device consists of a long chain and a short chain, wherein the front end of the long chain is connected to a front mounting seat positioned at the bottom of a cargo compartment of the dump truck, and the rear end of the long chain is connected to a rear mounting seat positioned at the bottom of the cargo compartment of the dump truck; hanging the long chain, then hanging the short chain on the long chain, checking whether sharp edges and burrs exist on the contact part of the stone removing device and the tire after hanging, and if so, polishing smoothly to ensure the safety of the tire; when sundries are clamped into the tire, the short chain plays a role in discharging stones, and when the short chain is in friction with the rim space ring, the short chain can be prevented from being drawn into the rim space ring by the rear point stress of the long chain.
Furthermore, a plurality of mounting holes are formed in the front mounting seat, and the front and rear positions of the front end of the long chain are adjusted after the pin shaft penetrates into different mounting holes; the rear mounting seat is provided with a plurality of mounting holes, and the front and rear positions of the rear end of the long chain are adjusted by penetrating pin shafts into different mounting holes.
Furthermore, an adjusting gasket is penetrated in the pin shaft of the front mounting seat, and the long chain is finely adjusted left and right by increasing and decreasing the number of the adjusting gaskets on the two sides of the long chain.
The invention has the beneficial effects that:
when stones are clamped into the tire, the short chain plays a role in discharging stones, and when the short chain is rubbed with the rim space ring, the rear point of the long chain is stressed to avoid the short chain from being drawn into the rim space ring. The structure is safe and reliable, and the tire cannot be damaged due to deformation and failure of the tire. The stone removing requirement of the mining dump truck is matched, and the stone removing requirement of various double-tire vehicles in mines is met.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention to the right. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
In the drawings:
FIG. 1 is a schematic diagram of the whole structure of the stone removing device of the mining dump truck;
FIG. 2 is a partial enlarged view of a rear mounting point of the stone discharging device of the mining dump truck;
FIG. 3 is a partial enlarged view of a mounting point at the front part of the stone discharging device of the mining dump truck;
FIG. 4 is an enlarged view of a short chain installation part of the stone removing device of the mining dump truck;
FIG. 5 is a schematic view of the mounting structure of the stone removing device of the mining dump truck.
1-a lithagogue chain mounting plate I, 2-a pin shaft, 3-a shackle, 4-a long chain, 5-a short chain, 6-an adjusting gasket, 7-a split pin and 8-a lithagogue chain mounting plate II;
1-1 is a first mounting hole at the front end of the long chain, 1-2 is a second mounting hole at the front end of the long chain, 1-3 is a third mounting hole at the front end of the long chain, 2-1 is a first mounting hole at the rear end of the long chain, 2-2 is a second mounting hole at the rear end of the long chain, and 2-3 is a third mounting hole at the rear end of the long chain.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate it by a person skilled in the art with reference to specific embodiments.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 5, a stone removing device for a mining dump truck is positioned at a gap left between two tires of the mining dump truck; the stone discharging device comprises a long chain 4 and a short chain 5; the front end of the long chain 4 is connected to a front mounting seat at the bottom of the dump truck cargo compartment, and the rear end of the long chain 4 is connected to a rear mounting seat at the bottom of the dump truck cargo compartment; the long chain 4 hangs the back and droops naturally, the short chain 5 hangs on long chain 4, and when debris card was gone into the tire, short chain 5 played the stone removal effect, and when short chain 5 and rim space ring friction, long chain 4 back point atress can avoid the short chain to be drawn into the rim space ring.
The preferable scheme is as follows: the specification of the chain is T8 grade phi 25 multiplied by 75 multiplied by 46. The long chain length was about 4m and the short chain length was about 1.2 m. Of course, the lengths of the long chain and the short chain can be selected according to actual conditions.
Specific mounting examples of the above embodiments with respect to long chains are given below:
continuing to refer to fig. 3, the front mounting seat comprises two stone discharge chain mounting plates I1, and the two stone discharge chain mounting plates I1 are arranged at intervals and are symmetrically welded at the bottom of the cargo compartment; the front end of long chain 4 is placed in two stone discharging chain mounting panels I1, penetrates stone discharging chain mounting panel I1, links together long chain 4 with anterior mount pad after long chain 4 through round pin axle 2 to wear cotter pin 7 in round pin axle 2, prevent that round pin axle 2 from droing.
Further scheme: a plurality of corresponding mounting holes are formed in the two stone discharge chain mounting plates I1 respectively, and the front and rear positions of the front end of the long chain 4 are adjusted by penetrating the pin shaft 2 into different mounting holes. In this embodiment, the stone discharge chain mounting plate i 1 is provided with three mounting holes, which are divided into a first mounting hole 1-1 at the front end of the long chain, a second mounting hole 1-2 at the front end of the long chain, and a third mounting hole 1-3 at the front end of the long chain, and the mounting holes are determined according to actual conditions, and the second mounting hole 1-2 at the front end of the long chain is selected in the current diagram.
Further scheme: be located to be equipped with a plurality of adjusting shim 6 on the round pin axle between two stone chain mounting panels I1, finely tune about long chain 4 is realized controlling through the quantity of the 4 both sides adjusting shim 6 of increase and decrease long chain.
The preferable scheme is as follows: the distance A between the two I1 stone discharge chain mounting plates is 50mm, the left and right directions of the chain can be adjusted by the adjusting gasket 6 at the front mounting point of the chain, and the adjusting range is 25 mm.
With continued reference to FIG. 2, the rear mounting block comprises a chain II 8, the chain II 8 being welded to the bottom of the cargo bed; the rear end of the long chain 4 is connected with a shackle 3, the long chain 4 is connected with the rear mounting seat after penetrating into the stone removing chain mounting plate II 8 and the shackle 3 through the pin shaft 2, and a cotter pin 7 penetrates through the pin shaft 2 to prevent the shackle 3 and the pin shaft 2 from falling off.
Further scheme: a plurality of corresponding mounting holes are respectively formed in the stone discharge chain mounting plate II 8, and the front and rear positions of the rear end of the long chain 4 are adjusted by penetrating the pin shaft 2 into different mounting holes. In this embodiment, the stone discharge chain mounting plate II 8 is provided with three mounting holes, which are divided into a first mounting hole 2-1 at the rear end of the long chain, a second mounting hole 2-2 at the rear end of the long chain and a third mounting hole 2-3 at the rear end of the long chain, and the mounting holes are determined according to actual conditions, and the second mounting hole 2-2 at the rear end of the long chain is selected in the current diagram.
Specific mounting examples of the above embodiments with respect to short chains are given below:
after the long chain 4 is installed, the top end of the short chain 5 is hung on the long chain 4 through the shackle 3 and the pin shaft 2, and the short chain 5 is guaranteed to be in line with the stone removing requirement from the rim space ring. After the stone removing device is used, the shackle 3 and the pin shaft of the short chain 5 to be hung are firmly welded in a spot mode, and the situation that the stone removing device normally works is influenced due to the fact that the short chain 5 falls off and the like due to loosening in work is prevented.
Continuing to refer to fig. 5, long chain 4 hangs down naturally. The short chain 5 is then hung on the long chain 4 by means of the shackle 3. After the shackle is hung, the shackle 3 is spot-welded to firmly prevent the shackle 3 and the pin shaft 2 from loosening and falling off. After the stone removing device is hung, whether sharp edges and burrs exist on the contact part of the stone removing device and the tire is checked, if so, the stone removing device and the tire must be polished smoothly, and the safety of the tire is guaranteed. When stones are clamped into the tire, the short chain 5 plays a role in discharging stones, and when the short chain 5 is in friction with the rim space ring, the short chain can be prevented from being drawn into the rim space ring by the stress of the rear point of the long chain 4. The structure is safe and reliable, and the tire cannot be damaged due to deformation and failure of the tire. The structure is safe and reliable, and the tire cannot be damaged due to deformation and failure of the tire.
The invention also provides a stone removing method for the mining dump truck, which comprises the following steps:
a flexible stone removing device is arranged in a gap reserved between the double tires of the mining dump truck; the stone removing device consists of a long chain 4 and a short chain 5, wherein the front end of the long chain 4 is connected to a front mounting seat positioned at the bottom of a cargo compartment of the dump truck, and the rear end of the long chain 4 is connected to a rear mounting seat positioned at the bottom of the cargo compartment of the dump truck; the long chain 4 naturally droops after being hung, then the short chain 5 is hung on the long chain 4, and after being hung, whether sharp edges and burrs exist at the contact part of the stone removing device and the tire is checked, if so, the tire is polished smoothly, and the safety of the tire is ensured; when sundries are clamped into the tire, the short chain 5 plays a role in discharging stones, and when the short chain 5 is in friction with the rim space ring, the short chain 5 can be prevented from being drawn into the rim space ring by the stress of the rear point of the long chain 4.
Further scheme: a plurality of mounting holes are formed in the front mounting seat, and the front and rear positions of the front end of the long chain 4 are adjusted after the pin shaft 2 penetrates into different mounting holes; the rear mounting seat is provided with a plurality of mounting holes, and the front and rear positions of the rear end of the long chain 4 can be adjusted by penetrating the pin shaft 2 into different mounting holes.
The specific installation of the long chain and the short chain refers to the installation structure in the stone removing device of the mining dump truck.
Further scheme: an adjusting gasket 6 penetrates through the pin shaft 2 of the front mounting seat, and the long chain 4 is finely adjusted left and right by increasing and decreasing the number of the adjusting gaskets 6 on the two sides of the long chain 4.
In the description provided herein, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Furthermore, those skilled in the art will appreciate that while some embodiments described herein include some features included in other embodiments, rather than others, combinations of features of different embodiments are also meant to be within the scope of the invention and form different embodiments. For example, in the above embodiments, those skilled in the art can use the combination according to the known technical solutions and technical problems to be solved by the present application.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a mining dump truck stone discharging device which characterized in that:
the stone removing device is positioned in a gap reserved between two tires of the mining dump truck;
the stone removing device comprises a long chain and a short chain;
the front end of the long chain is connected to a front mounting seat at the bottom of the dump truck cargo compartment, and the rear end of the long chain is connected to a rear mounting seat at the bottom of the dump truck cargo compartment;
the long chain hangs the back and droops naturally, the short chain hangs on the long chain, and when debris card was gone into the tire, the short chain played the stone removal effect, and when the friction of short chain and rim space ring, the little atress behind the long chain can be avoided the short chain to be drawn into the rim space ring.
2. The mining dump truck stone discharge device according to claim 1, characterized in that:
the front mounting seat comprises two stone removing chain mounting plates I which are arranged at intervals and are welded at the bottom of the cargo compartment symmetrically;
the front end of the long chain is placed in the two stone removing chain mounting plates I, the long chain is connected with the front mounting seat after penetrating the stone removing chain mounting plates I and the long chain through the pin shaft, and the pin shaft is penetrated with a split pin to prevent the pin shaft from falling off.
3. The mining dump truck stone discharge device according to claim 2, characterized in that:
a plurality of corresponding mounting holes are formed in the two stone discharge chain mounting plates I respectively, and the front and rear positions of the front end of the long chain are adjusted by penetrating pin shafts into different mounting holes.
4. The mining dump truck stone discharge device according to claim 2, characterized in that:
be located to be equipped with a plurality of adjusting shim on the round pin axle between two stone chain mounting panels I, finely tune about long chain is realized controlling through the quantity of increase and decrease long chain both sides adjusting shim.
5. The mining dump truck stone discharge device according to claim 1, characterized in that:
the rear mounting seat comprises a stone discharge chain mounting plate II which is welded at the bottom of the cargo compartment;
the rear end of the long chain is connected with a shackle, the long chain penetrates through the stone removing chain mounting plate II through a pin shaft, the long chain is connected with the rear mounting seat after shackle, and a cotter pin penetrates through the pin shaft to prevent the shackle and the pin shaft from falling off.
6. The mining dump truck stone discharge device according to claim 5, characterized in that:
a plurality of corresponding mounting holes are formed in the stone discharge chain mounting plate II respectively, and the front and rear positions of the rear end of the long chain are adjusted by penetrating pin shafts into different mounting holes.
7. The mining dump truck stone discharge device according to claim 1, characterized in that:
the top end of the short chain is hung on the long chain through the shackle and the pin shaft, and the pin shaft and the shackle are firmly welded in a spot mode after the short chain is hung, so that the shackle and the pin shaft are prevented from loosening and falling off.
8. A stone removing method for a mining dump truck is characterized by comprising the following steps:
a flexible stone removing device is arranged in a gap reserved between the double tires of the mining dump truck;
the stone removing device consists of a long chain and a short chain, wherein the front end of the long chain is connected to a front mounting seat positioned at the bottom of a cargo compartment of the dump truck, and the rear end of the long chain is connected to a rear mounting seat positioned at the bottom of the cargo compartment of the dump truck;
hanging the long chain, then hanging the short chain on the long chain, checking whether sharp edges and burrs exist on the contact part of the stone removing device and the tire after hanging, and if so, polishing smoothly to ensure the safety of the tire;
when sundries are clamped into the tire, the short chain plays a role in discharging stones, and when the short chain is in friction with the rim space ring, the short chain can be prevented from being drawn into the rim space ring by the rear point stress of the long chain.
9. The mining dump truck stone discharging method according to claim 8, characterized in that:
the front mounting seat is provided with a plurality of mounting holes, and the front and rear positions of the front end of the long chain are adjusted after the pin shaft penetrates into different mounting holes;
the rear mounting seat is provided with a plurality of mounting holes, and the front and rear positions of the rear end of the long chain are adjusted by penetrating pin shafts into different mounting holes.
10. The mining dump truck stone discharging method according to claim 8, characterized in that:
adjusting gaskets penetrate through the pin shafts of the front mounting seats, and the long chain is finely adjusted left and right by increasing and decreasing the number of the adjusting gaskets on the two sides of the long chain.
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EP0337981A2 (en) * | 1988-04-11 | 1989-10-18 | Austria Metall Aktiengesellschaft | Scraper for granular material and stones |
CN202200952U (en) * | 2011-08-30 | 2012-04-25 | 徐工集团工程机械股份有限公司江苏徐州工程机械研究院 | Stone breaker for mine self-dumping truck |
US20120205961A1 (en) * | 2011-02-10 | 2012-08-16 | Hitachi Construction Machinery Co., Ltd. | Transporter vehicle |
CN104386031A (en) * | 2014-10-24 | 2015-03-04 | 广西柳工机械股份有限公司 | Stone remover for mining dump vehicle |
CN207875473U (en) * | 2017-12-28 | 2018-09-18 | 天津同力重工有限公司 | A kind of dumper keeps away stone device |
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2020
- 2020-06-17 CN CN202010552240.8A patent/CN111660908B/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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SU770880A1 (en) * | 1977-12-05 | 1980-10-15 | Предприятие П/Я Г-4983 | Apparatus for cleaning transport-vehicle paired wheels having rigid axis-and-frame connection |
JPS60147568U (en) * | 1984-03-14 | 1985-10-01 | 株式会社小松製作所 | Device to prevent foreign objects from entering between wheels of wheeled vehicles |
EP0337981A2 (en) * | 1988-04-11 | 1989-10-18 | Austria Metall Aktiengesellschaft | Scraper for granular material and stones |
US20120205961A1 (en) * | 2011-02-10 | 2012-08-16 | Hitachi Construction Machinery Co., Ltd. | Transporter vehicle |
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