Dried bean processing and forming device
Technical Field
The invention relates to the field of food processing and production, in particular to a dried bean processing and forming device.
Background
The dried bean milk is boiled, and after a period of heat preservation, a layer of film is formed on the surface, and after being picked out, the film sags into branch strips, and then the dried bean milk is obtained. It is called bean curd stick because it is like a branch of bamboo after dried and formed. The dried bean curd stick is a product with a certain structure and composed of a soybean protein film and fat. High nutritive value, easy preservation and convenient eating, and is deeply favored by consumers at home and abroad.
The traditional bean curd stick manufacturing process is to take out a formed soybean milk film by a long rod, then to roll up and extrude the film by a worker manually to form a long strip, and then to air-dry or dry the strip to form the bean curd stick.
Disclosure of Invention
The invention aims to provide a dried bean processing and forming device to solve the technical problem.
In order to achieve the purpose, the invention adopts the following technical scheme:
a dried bean processing and forming device comprises a cutting support shaft, a plurality of cutting knife handles, cutting blades, a lower fixing mounting seat, mounting modules, an extrusion part, a forming part and a transmission part, wherein the cutting support shaft is fixedly provided with the plurality of cutting knife handles which are Y-shaped and formed by welding 304 white steel and 304 white steel tubes, the upper parts of the cutting knife handles are provided with a plurality of horizontal cutting blades, each cutting blade can rotate up and down on the respective cutting knife handle, the left part and the right part of the cutting support shaft are respectively fastened with a horizontal lower fixing mounting seat through hexagon socket head cap screws, the two lower fixing mounting seats are respectively fastened with a vertical mounting module through screws, the mounting modules are in reverse Z-shaped and are formed by cutting stainless steel plates, and a horizontal extrusion part and a horizontal forming part are arranged between the two mounting modules, and a vertical transmission part is arranged outside the two installation modules.
On the basis of the technical scheme, the extrusion part comprises rolling bearing seats, a lower roller, a middle roller, an upper support frame, a lower support frame, inserting holes, a lower extruding roller shaft, a support seat, an upper extruding roller shaft and a middle extruding roller shaft, wherein the lower part, the middle part and the upper part of each of the two installation modules are respectively fastened with a horizontal rolling bearing seat through screws, a horizontal lower roller is inserted into the rolling bearing seat at the lower part of each of the two installation modules, a horizontal middle roller is inserted into the rolling bearing seat at the middle part of each of the two installation modules, the upper part and the middle part of each of the two installation modules are fastened with a horizontal upper support frame and a horizontal lower support frame through screws, the upper support frame and the lower support frame are formed by welding stainless steel rectangular tubes and stainless steel plates, the included angles between the upper support frame and the two installation modules in the vertical direction can be adjusted by adjusting the screws on the upper support, the lower support frame anterior segment has a plurality of lower extrusion roller axles through each spliced eye grafting, each lower extrusion roller axle passes through the nut fastening on the lower support frame, upper support frame front end has a plurality of supporting seats through the nut fastening, the supporting seat adopts stainless steel rectangular pipe and corrosion resistant plate welding to form, each through the nut fastening have two horizontally on the supporting seat extrude the roller axle in with two.
On the basis of the technical scheme, the forming part comprises a front forming support shaft, a lower forming grooved pulley, an upper fixing mounting seat, a rear forming support shaft, grooved pulley handles and an upper forming grooved pulley, wherein a horizontal front forming support shaft is inserted into a rolling bearing seat at the upper parts of two mounting modules, a plurality of horizontal lower forming grooved pulleys are fastened on the front forming support shaft through screws, two vertical upper fixing mounting seats are fastened at the upper parts of the two mounting modules through screws, a horizontal rear forming support shaft is fastened in the two upper fixing mounting seats through hexagon socket head cap screws, a plurality of grooved pulley handles are fixed at the upper end of the rear forming support shaft, the rear grooved pulley handles are Y-shaped, a horizontal upper forming grooved pulley is respectively fastened at the front part of each grooved pulley handle through a bolt and a nut, and the upper forming grooved pulley and the lower forming grooved pulley are both made of silica gel and stainless steel, and are in contact with each other above and below.
On the basis of the technical scheme, the transmission part comprises square bearing seats, a mesh belt chain wheel shaft, chain wheels, a large synchronous belt wheel, a small synchronous belt wheel, a front synchronous belt wheel, a rear synchronous belt wheel and synchronous belts, wherein the lower parts of the two installation modules are symmetrically provided with a vertical square bearing seat, the two square bearing seats are spliced with a horizontal mesh belt chain wheel shaft, the mesh belt chain wheel shaft is fastened with a plurality of horizontal chain wheels through screws, the left end and the right end of the mesh belt chain wheel shaft are respectively provided with a horizontal large synchronous belt wheel, the left end and the right end of the lower roller, the middle roller and the front forming support shaft are respectively fixed with a horizontal small synchronous belt wheel, the lower parts and the upper parts of the two installation modules are respectively fixed with a horizontal front synchronous belt wheel, the rear parts of the two installation modules are respectively fastened with a horizontal rear synchronous belt wheel through nuts, and the two rear synchronous belts can slide back and forth along the two installation modules, each small synchronous belt and each large synchronous belt pulley are sleeved with a horizontal synchronous belt, each front synchronous belt tensioning wheel is respectively attached to the upper ends of the two synchronous belts, and the two rear synchronous belt tensioning wheels are respectively attached to the rear ends of the two synchronous belts.
On the basis of the technical scheme, the lower extrusion roll shafts can adjust gaps among the lower extrusion roll shafts through being connected with different plug-in holes in the lower supporting frame in an inserting mode, the upper extrusion roll shafts can adjust gaps among the upper extrusion roll shafts through nuts where the upper extrusion roll shafts are located through manual rotation, the middle extrusion roll shafts can adjust gaps among the upper extrusion roll shafts through being connected with different plug-in holes in the upper supporting frame in an inserting mode, a mesh belt chain can be installed on the mesh belt chain wheel shafts through chain wheels, a motor is externally connected to the left end of each mesh belt chain wheel shaft, the mesh belt chain wheel shafts can simultaneously drive a synchronous belt and the mesh belt chain to rotate clockwise after being rotated through the externally connected motor, the two synchronous belts can simultaneously drive the lower roller, the middle roller and the front forming supporting shaft to rotate clockwise, and can simultaneously drive each front synchronous belt tensioning wheel and the.
Compared with the prior art, the invention has the following advantages: the bean curd stick extruding and conveying device is reasonable in structure and ingenious in design, kinetic energy is transmitted by the synchronous belts, the use of the motor is greatly reduced, the bean curd sticks can be extruded, formed and conveyed simultaneously only by a small number of the synchronous belts and the motor, the bean curd stick extruding and conveying device is more environment-friendly and efficient, and the lower extrusion roll shaft, the middle extrusion roll shaft and the upper extrusion roll shaft which can adjust the intervals can produce bean curd sticks with different specifications, so that the adaptability of the bean curd sticks is improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an installation diagram of the lower fixed mount of the present invention.
Fig. 3 is a schematic view showing the installation of the lower squeeze roller shaft of the present invention.
Fig. 4 is a schematic view of the installation of the upper support frame and the lower support frame of the present invention.
Fig. 5 is a schematic view of the installation of the upper fixed mount of the present invention.
Figure 6 is a schematic diagram of the installation of the timing belt of the present invention.
FIG. 7 is a schematic view of the installation of the sprocket of the present invention.
In the figure: 1. cutting back shaft, 2, cutting knife handle, 3, cutting blade, 4, lower fixed mounting seat, 5, installation module, 6, extrusion part, 7, forming part, 8, transmission part, 9, rolling bearing seat, 10, lower roller, 11, middle roller, 12, upper support frame, 13, lower support frame, 14, plug-in hole, 15, lower extrusion roller shaft, 16, support seat, 17, upper extrusion roller shaft, 18, middle extrusion roller shaft, 19, front forming back shaft, 20, lower forming grooved pulley, 21, upper fixed mounting seat, 22, rear forming back shaft, 23, grooved pulley handle, 24, upper forming grooved pulley, 25, square bearing seat, 26, mesh belt shaft, 27, sprocket, 28, large synchronous pulley, 29, small synchronous pulley, 30, front synchronous belt tensioning wheel, 31, rear synchronous belt, 32, synchronous belt.
Detailed Description
The invention is explained in further detail below with reference to the figures and the specific embodiments.
As shown in fig. 1-7, a dried bean processing and forming device comprises a cutting support shaft 1, cutting knife handles 2, cutting blades 3, lower fixing and mounting seats 4, mounting modules 5, an extrusion part 6, a forming part 7 and a transmission part 8, wherein a plurality of cutting knife handles 2 are fixed on the cutting support shaft 1, the cutting knife handles 2 are in a Y shape and are formed by welding 304 white steel plates and 304 white steel tubes, a plurality of horizontal cutting blades 3 are mounted on the upper parts of the cutting knife handles 2, each cutting blade 3 can rotate up and down on the cutting knife handle 2 in which the cutting blade is respectively arranged, a horizontal lower fixing and mounting seat 4 is respectively fastened on the left part and the right part of the cutting support shaft 1 through hexagon socket head screws, a vertical mounting module 5 is respectively fastened on the two lower fixing and mounting seats 4 through screws, the mounting module 5 is in an inverted Z shape and is formed by cutting stainless steel plates, a horizontal extrusion part 6 and a horizontal forming part 7 are arranged between the two installation modules 5, and a vertical transmission part 8 is arranged outside the two installation modules 5.
The extrusion part 6 comprises rolling bearing seats 9, a lower roller 10, a middle roller 11, an upper support frame 12, a lower support frame 13, an inserting hole 14, a lower extrusion roller shaft 15, a support seat 16, an upper extrusion roller shaft 17 and a middle extrusion roller shaft 18, the lower part, the middle part and the upper part of each of the two installation modules 5 are respectively fastened with a horizontal rolling bearing seat 9 through screws, the horizontal lower roller 10 is inserted into the rolling bearing seat 9 at the lower part of each of the two installation modules 5, the horizontal middle roller 11 is inserted into the rolling bearing seat 9 at the middle part of each of the two installation modules 5, the upper support frame 12 and the lower support frame 13 are fastened with a horizontal upper support frame 12 and a horizontal lower support frame 13 through screws, the upper support frame 12 and the lower support frame 13 are formed by welding stainless steel rectangular tubes and stainless steel plates, and the included angle between the upper support frame and the two installation modules 5 in the vertical, a plurality of inserting holes 14 penetrate through the upper support frame 12 and the lower support frame 13, a plurality of lower extrusion roller shafts 15 are inserted into the front section of the lower support frame 13 through the inserting holes 14, the lower extrusion roller shafts 15 are fastened on the lower support frame 13 through nuts, a plurality of support seats 16 are fastened at the front end of the upper support frame 12 through the nuts, the support seats 16 are formed by welding stainless steel rectangular pipes and stainless steel plates, and two horizontal upper extrusion roller shafts 17 and two middle extrusion roller shafts 18 are fastened on the support seats 16 through the nuts.
The forming part 7 comprises a front forming support shaft 19, a lower forming grooved pulley 20, an upper fixing mounting seat 21, a rear forming support shaft 22, grooved pulley handles 23 and an upper forming grooved pulley 24, wherein a horizontal front forming support shaft 19 is inserted into a rolling bearing seat 9 at the upper part of each mounting module 5, a plurality of horizontal lower forming grooved pulleys 20 are fastened on the front forming support shaft 19 through screws, two vertical upper fixing mounting seats 21 are fastened at the upper parts of the two mounting modules 5 through screws, a horizontal rear forming support shaft 22 is fastened inside the two upper fixing mounting seats 21 through hexagon socket head cap screws, a plurality of grooved pulley handles 23 are fixed at the upper end of the rear forming support shaft 22, the rear grooved pulley handles 23 are Y-shaped, a horizontal upper forming grooved pulley 24 is respectively fastened at the front part of each grooved pulley handle 23 through bolts and nuts, and the upper forming grooved pulley 24 and the lower forming grooved pulley 20 are both made of silica gel and stainless steel, and are in contact with each other above and below.
The transmission part 8 comprises square bearing blocks 25, mesh belt sprocket shafts 26, chain wheels 27, large synchronous belt wheels 28, small synchronous belt wheels 29, front synchronous belt tension wheels 30, rear synchronous belt tension wheels 31 and synchronous belts 32, wherein the lower parts of the two installation modules 5 are symmetrically provided with a vertical square bearing block 25, the two square bearing blocks 25 are inserted with a horizontal mesh belt sprocket shaft 26, the mesh belt sprocket shaft 26 is fastened with a plurality of horizontal chain wheels 27 through screws, the left and right ends of the mesh belt sprocket shaft 26 are respectively provided with a horizontal large synchronous belt wheel 28, the left and right ends of the lower roller 10, the middle roller 11 and the front forming support shaft 19 are respectively fixed with a horizontal small synchronous belt wheel 29, the lower parts and the upper parts of the two installation modules 5 are respectively fixed with a horizontal front synchronous belt tension wheel 30, the rear parts of the two installation modules 5 are respectively fastened with a horizontal rear synchronous belt tension wheel 31 through nuts, the two rear synchronous belt tensioning wheels 31 can slide back and forth along the two installation modules 5 by manually rotating the nuts on which the rear synchronous belt tensioning wheels 31 are respectively located, a horizontal synchronous belt 32 is sleeved on each small synchronous belt 32 and the large synchronous belt 28, each front synchronous belt tensioning wheel 30 is respectively attached to the upper ends of the two synchronous belts 32, and the two rear synchronous belt tensioning wheels 31 are respectively attached to the rear ends of the two synchronous belts 32.
The lower extrusion roll shafts 15 can adjust the gaps between the lower extrusion roll shafts through being inserted into different insertion holes 14 on the lower support frame 13, the upper extrusion roll shafts 17 can adjust the gaps between the upper extrusion roll shafts through manually rotating the nuts on which the lower extrusion roll shafts are respectively arranged, the middle extrusion roll shafts 18 can adjust the gaps between the upper extrusion roll shafts through being inserted into different insertion holes 14 on the upper support frame 12, the mesh belt chain wheel shaft 26 can be provided with mesh belt chains through the chain wheels 27, the left end of the mesh belt chain wheel shaft 26 is externally connected with a motor, the mesh belt sprocket shaft 26 can simultaneously drive the synchronous belts 32 and the mesh belt chain to rotate clockwise in the same direction after rotating through an external motor, the synchronous belts 32 can simultaneously drive the lower roller 10, the middle roller 11 and the front forming support shaft 19 to rotate clockwise in the same direction after rotating, and can simultaneously drive each front synchronous belt tensioning wheel 30 and two rear synchronous belt tensioning wheels 31 to rotate in the same direction and anticlockwise.
The working principle of the invention is as follows: the formed undried beancurd sheets pass through the front end of a lower roller 10, a cutting support shaft 1 is adjusted and fastened well, so that each cutting blade 3 keeps contact with each lower roller 10, the beancurd sheets can be divided into a plurality of beancurd sheets with smaller width under the cutting of a cutting knife, the beancurd sheets are extruded and folded by each lower extrusion roller 15 to form double-layer beancurd sheets by manually pulling the beancurd sheets, the double-layer beancurd sheets are extruded by a middle extrusion roller shaft 18 and an upper extrusion roller shaft 17 under the support of a middle roller 11 to form long-strip beancurd sheets, then the long-strip beancurd sheets are manually pulled to simulate the rolling of hands through an upper forming grooved pulley 24 and a lower forming grooved pulley 20, so that the forming of the beancurd sticks is completed, the formed beancurd sticks are placed on a mesh belt chain, the power supply of a motor is switched on, the continuous processing production of the beancurd sticks can be realized, and the beancurd sticks with different specifications can be produced by adjusting the distance among the lower extrusion, thereby improving the adaptability of the novel use.
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that variations, modifications, substitutions and alterations can be made in the embodiment without departing from the principles and spirit of the invention.