CN111648114A - Seamless knitted garment production and processing method - Google Patents
Seamless knitted garment production and processing method Download PDFInfo
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- CN111648114A CN111648114A CN202010508096.8A CN202010508096A CN111648114A CN 111648114 A CN111648114 A CN 111648114A CN 202010508096 A CN202010508096 A CN 202010508096A CN 111648114 A CN111648114 A CN 111648114A
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- piece
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
Abstract
The invention discloses a production and processing method of seamless knitted clothes. The method comprises the following steps: s1, taking materials, cutting the fabric according to the required style of the knitted garment to obtain a collar piece, a front garment piece, a rear garment piece, a cuff piece, a bottom edge piece, a sleeve piece and shoulder piece pieces, collecting the cut knitted garment raw materials in a centralized manner, generating certain crushed materials while cutting the fabric, recycling the crushed materials into a recycling box through a receiving hopper and a conveying pipe, recycling the collected crushed materials in a secondary manner, S2, dyeing the fabric, putting the cut fabric into a dyeing barrel, adding a proper amount of dyeing agent into the dyeing barrel, starting a stirring motor, and driving a stirring shaft to rotate by the stirring motor, wherein the invention has the beneficial effects that: can carry out recycle to the clout at the in-process of getting the material, and can stir simultaneously at the cloth in-process that dyes, make the more abundant of cloth dyeing, improve the work efficiency of cloth dyeing.
Description
Technical Field
The invention relates to the field of garment production processes, in particular to a production and processing method of seamless knitted garments.
Background
Different garment enterprises have different organizational structures, production forms and target management, but the production processes and procedures are basically consistent, and the method particularly relates to a method for producing and processing seamless knitted garments.
However, in the existing production and processing method of seamless knitted garments, excess materials cannot be recycled in the material taking process, the phenomenon of resource waste is easy to occur, the stirring cannot be simultaneously carried out in the dyeing process of the fabric, the fabric dyeing is insufficient, and the work efficiency of the fabric dyeing is not high.
Disclosure of Invention
The invention mainly aims to provide a production and processing method of seamless knitted clothes, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a production and processing method of seamless knitted clothes comprises the following steps:
s1, taking materials, cutting the fabric according to the required style of the knitted garment to obtain collar pieces, front garment pieces, rear garment pieces, cuff pieces, bottom edge pieces, sleeve pieces and shoulder piece pieces, collecting the cut knitted garment raw materials in a centralized manner, generating certain crushed materials while cutting the fabric, recycling the crushed materials into a recycling bin through a receiving hopper and a conveying pipe, and recycling the collected crushed materials in a centralized manner;
s2, dyeing the cloth, namely putting the cut cloth into a dyeing barrel, adding a proper amount of coloring agent into the dyeing barrel, starting a stirring motor, driving a stirring shaft to rotate by the stirring motor, and driving stirring blades to stir the cloth and the coloring agent by the rotation of the stirring shaft, so that the cloth and the coloring agent can be mixed more fully, and the cloth dyeing work efficiency is improved;
s3, drying the cloth, conveying the dyed cloth into a drying box through a conveying device, starting the drying box to dry the dyed cloth, and conveying the dried cloth onto a workbench;
s4, seamlessly splicing, namely splicing the joint parts of the collar piece, the front garment piece, the rear garment piece, the cuff piece, the bottom edge piece, the sleeve piece and the shoulder piece cloth through hot melt adhesive tapes, and seamlessly splicing the knitted garment cloth on a workbench to obtain complete knitted garments;
and S5, packaging the finished product, namely, storing the complete knitted garment into a packaging bag, and heat-sealing the opening of the packaging bag.
Preferably, in the step S1, the collar piece, the cuff piece and the bottom piece are all of a double-layer fabric structure formed by overlapping single-layer fabrics, the shoulder back piece is a double-layer fabric, and the front cut piece, the rear cut piece and the rear cut piece are single-layer fabrics.
Preferably, in step S1, the recycling bin is disposed below the cutting table, the receiving hopper is located at the bottom of the cutting table, one end of the conveying pipe is fixed to the recycling bin, the other end of the conveying pipe is fixed to the receiving hopper, and the cutting table is provided with a working table matched with the receiving hopper.
Preferably, in the step S2, a heating element is disposed inside the dyeing barrel, and the dyeing agent for dyeing the cloth is a synthetic dyeing agent.
Preferably, in the step S2, the stirring motor is fixedly installed at the bottom of the dyeing barrel, a fixing member is arranged between the stirring motor and the dyeing barrel, the stirring motor is fixedly connected with the dyeing barrel through the fixing member, one end of the stirring shaft is connected with the stirring motor, the other end of the stirring shaft extends into the dyeing barrel, and the stirring blades are uniformly distributed on the outer surface of the stirring shaft.
Preferably, in the drying process of the drying box in step S3, the hot air flow moves forward from the tail to fully contact with the material, the heat energy is directly transferred to the material by fully utilizing the heat transfer amount of heat conduction, convection and radiation, so that the moisture of the material is continuously evaporated in the barrel, the air inducing device at the material inlet draws out a large amount of moisture and wet air flow to prevent secondary pollution caused by dust emission, the material is propelled to move by internal spiral stirring, sweeping and shoveling plates to complete the whole drying process, and the drying box is also called a drying device or a dryer to perform countercurrent conduction dehumidification to avoid reducing repeated drying procedures.
Preferably, compress tightly through closing device at the in-process that the material cloth splices in step S4, closing device has the fixing base, the activity post, compact heap and reset spring constitute, fixing base fixed mounting is on the workstation, the activity post runs through in the top of fixing base, the compact heap is fixed in the bottom of activity post, reset spring cover is established at the surface of activity post, and reset spring' S both ends are fixed with fixing base and compact heap respectively, the compact heap compresses tightly the cloth through activity post and reset spring and the relative activity of fixing base.
Preferably, in step S5, the hot air device is a sealing machine, the sealing machine is composed of a frame, a speed-reducing and speed-regulating transmission mechanism, a sealing and printing mechanism, a conveying device and an electrical electronic control system, the electric heating element is electrified and heated to rapidly heat the upper and lower heating blocks, the temperature is regulated to a required temperature by the temperature control system, the imprinting wheel rotates, the cooling system starts cooling as required, the conveying belt rotates and is regulated to a required speed by the speed regulating device, when a packaging bag with articles is placed on the conveying belt, the sealing part of the packaging bag is automatically conveyed between the two operating sealing belts and is brought into the heating area, the heat of the heating block is transmitted to the sealing part of the packaging bag through the sealing belts, so that the film is softened by hot melting, and then the surface temperature of the film is properly reduced by the cooling area, and then the upper and lower plastic films of the sealing part are bonded and pressed into mesh patterns by the knurling wheel, the sealed package bag is sent out of the machine by the guide rubber belt and the conveyer belt to finish the sealing operation.
Compared with the prior art, the invention has the following beneficial effects: can carry out recycle to the clout at the in-process of getting the material to can avoid appearing wasting of resources's phenomenon, can stir simultaneously at the in-process that the cloth carries out the dyeing, thereby can make the cloth dyeing more abundant, improve the work efficiency of cloth dyeing.
Drawings
FIG. 1 is a schematic process flow diagram of a seamless knitted garment production and processing method of the present invention;
FIG. 2 is a schematic flow chart of excess material recycling in the method for producing and processing seamless knitted garments according to the present invention;
FIG. 3 is a schematic flow chart of the blending treatment of the seamless knitted garment production processing method of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Examples
A production and processing method of seamless knitted clothes comprises the following steps:
s1, taking materials, cutting the fabric according to the required style of the knitted garment to obtain collar pieces, front garment pieces, rear garment pieces, cuff pieces, bottom edge pieces, sleeve pieces and shoulder piece pieces, collecting the cut knitted garment raw materials in a centralized manner, generating certain crushed materials while cutting the fabric, recycling the crushed materials into a recycling bin through a receiving hopper and a conveying pipe, and recycling the collected crushed materials in a centralized manner;
s2, dyeing the cloth, namely putting the cut cloth into a dyeing barrel, adding a proper amount of coloring agent into the dyeing barrel, starting a stirring motor, driving a stirring shaft to rotate by the stirring motor, and driving stirring blades to stir the cloth and the coloring agent by the rotation of the stirring shaft, so that the cloth and the coloring agent can be mixed more fully, and the cloth dyeing work efficiency is improved;
s3, drying the cloth, conveying the dyed cloth into a drying box through a conveying device, starting the drying box to dry the dyed cloth, and conveying the dried cloth onto a workbench;
s4, seamlessly splicing, namely splicing the joint parts of the collar piece, the front garment piece, the rear garment piece, the cuff piece, the bottom edge piece, the sleeve piece and the shoulder piece cloth through hot melt adhesive tapes, and seamlessly splicing the knitted garment cloth on a workbench to obtain complete knitted garments;
and S5, packaging the finished product, namely, storing the complete knitted garment into a packaging bag, and heat-sealing the opening of the packaging bag.
The production and processing method of the seamless knitted garment shown in figure 1 comprises the following steps: in the step S1, the collar piece, the cuff piece and the bottom edge piece are all of a double-layer fabric structure formed by overlapping single-layer fabrics, the shoulder back piece is a double-layer fabric, and the front garment piece, the rear garment piece and the rear garment piece are single-layer fabrics.
A method for producing and processing seamless knitted clothes as shown in fig. 1 and fig. 2: and in the step S1, the recycling bin is arranged below the cutting workbench, the receiving hopper is positioned at the bottom of the cutting workbench, one end of the conveying pipe is fixed with the recycling bin, the other end of the conveying pipe is fixed with the receiving hopper, and the cutting workbench is internally provided with a workbench matched with the receiving hopper.
The production and processing method of the seamless knitted garment shown in figure 1 comprises the following steps: in the step S2, a heating component is disposed inside the dyeing barrel, and the dyeing agent for dyeing the cloth is a synthetic dyeing agent.
A method for producing and processing seamless knitted clothes as shown in fig. 1 and fig. 3: in the step S2, the stirring motor is fixedly installed at the bottom of the dyeing barrel, a fixing member is arranged between the stirring motor and the dyeing barrel, the stirring motor is fixedly connected with the dyeing barrel through the fixing member, one end of the stirring shaft is connected with the stirring motor, the other end of the stirring shaft extends into the dyeing barrel, and the stirring blades are uniformly distributed on the outer surface of the stirring shaft.
The production and processing method of the seamless knitted garment shown in figure 1 comprises the following steps: in the step S3, in the drying process of the drying box, the hot air flow moves forward from the tail part and fully contacts with the material, the heat energy is directly transferred to the material by fully utilizing the heat transfer amount of heat conduction, convection and radiation, so that the moisture of the material is continuously evaporated in the barrel, the air inducing device at the material inlet draws out a large amount of moisture and wet air flow to prevent secondary pollution caused by dust discharge, the material is stirred, swept and shoveled by the inner screw to propel the material to move, the whole drying process is completed, the moisture is removed by countercurrent conduction, and repeated drying procedures are avoided, and the drying box is also called as drying equipment or a dryer.
The production and processing method of the seamless knitted garment shown in figure 1 comprises the following steps: in step S4, the cloth is compressed through the compressing device in the splicing process, the compressing device is provided with a fixed seat, a movable column, a compressing block and a reset spring, the fixed seat is fixedly arranged on the workbench, the movable column penetrates through the top of the fixed seat, the compressing block is fixed at the bottom end of the movable column, the reset spring is sleeved on the outer surface of the movable column, two ends of the reset spring are respectively fixed with the fixed seat and the compressing block, and the compressing block compresses the cloth through the relative movement of the movable column and the reset spring and the fixed seat.
The production and processing method of the seamless knitted garment shown in figure 1 comprises the following steps: the hot air device in the step S5 is a sealing machine which is composed of a frame, a speed-reducing and speed-regulating transmission mechanism, a sealing and printing mechanism, a conveying device, an electric appliance electronic control system and the like, an electric heating element is electrified and then heated to enable an upper heating block and a lower heating block to be heated rapidly and to be regulated to required temperature through a temperature control system, a printing wheel rotates, a cooling system starts to cool as required, a conveying belt rotates and is regulated to required speed through a speed regulating device, when a packaging bag containing articles is placed on the conveying belt, a sealing part of the packaging bag is automatically conveyed between two operating sealing belts and is brought into a heating area, heat of the heating block is transmitted to the sealing part of the packaging bag through the sealing belts to enable the film to be softened, then the film passes through the cooling area to enable the surface temperature of the film to be reduced properly, then the film is rolled by a knurling wheel to enable the upper plastic film and, the sealed package bag is sent out of the machine by the guide rubber belt and the conveyer belt to finish the sealing operation.
The invention relates to a method for producing and processing seamless knitted clothes, which comprises the steps of cutting fabric according to the required style of the knitted clothes when in use to obtain collar pieces, front garment pieces, rear garment pieces, cuff pieces, bottom edge pieces, sleeve pieces and shoulder piece pieces, collecting the cut knitted clothes raw materials in a centralized manner, generating certain crushed materials while cutting the fabric, recycling the crushed materials into a recycling box through a material receiving hopper and a material conveying pipe, recycling the collected crushed materials in a secondary manner, putting the cut fabric into a dyeing barrel, adding a proper amount of coloring agent into the dyeing barrel, starting a stirring motor, driving a stirring shaft to rotate by the stirring motor, driving stirring blades to stir the fabric and the coloring agent by the rotation of the stirring shaft, mixing the fabric and the coloring agent more fully, improving the work efficiency of fabric dyeing, conveying the dyed fabric into a drying box by a conveying device, the hot air flow moves forward from the tail part and is fully contacted with the cloth, the heat energy is directly transferred to the cloth by fully utilizing heat transfer quantity of heat conduction, convection and radiation, the moisture of the cloth is continuously evaporated in the cylinder, a large amount of moisture and wet air flow is extracted by an air inducing device at the feeding hole, secondary pollution caused by dust discharge is prevented, the material is pushed to move by internal spiral stirring, sweeping and shoveling, the whole drying process is completed, the hot melt adhesive tape is used for bonding the joint parts of the collar piece, the front garment piece, the rear garment piece, the cuff piece, the bottom edge piece, the sleeve piece and the shoulder piece cloth, meanwhile, the seamless bonding is carried out on the knitted garment cloth on a workbench, complete knitted garments are obtained, the complete knitted garments are stored in a packaging bag, and the bag opening of the packaging bag is subjected to heat sealing.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (8)
1. The production and processing method of the seamless knitted garment is characterized by comprising the following steps:
s1, taking materials, cutting the fabric according to the required style of the knitted garment to obtain collar pieces, front garment pieces, rear garment pieces, cuff pieces, bottom edge pieces, sleeve pieces and shoulder piece pieces, collecting the cut knitted garment raw materials in a centralized manner, generating certain crushed materials while cutting the fabric, recycling the crushed materials into a recycling bin through a receiving hopper and a conveying pipe, and recycling the collected crushed materials in a centralized manner;
s2, dyeing the cloth, namely putting the cut cloth into a dyeing barrel, adding a proper amount of coloring agent into the dyeing barrel, starting a stirring motor, driving a stirring shaft to rotate by the stirring motor, and driving stirring blades to stir the cloth and the coloring agent by the rotation of the stirring shaft, so that the cloth and the coloring agent can be mixed more fully, and the cloth dyeing work efficiency is improved;
s3, drying the cloth, conveying the dyed cloth into a drying box through a conveying device, starting the drying box to dry the dyed cloth, and conveying the dried cloth onto a workbench;
s4, seamlessly splicing, namely splicing the joint parts of the collar piece, the front garment piece, the rear garment piece, the cuff piece, the bottom edge piece, the sleeve piece and the shoulder piece cloth through hot melt adhesive tapes, and seamlessly splicing the knitted garment cloth on a workbench to obtain complete knitted garments;
and S5, packaging the finished product, namely, storing the complete knitted garment into a packaging bag, and heat-sealing the opening of the packaging bag.
2. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: in the step S1, the collar piece, the cuff piece and the bottom edge piece are all of a double-layer fabric structure formed by overlapping single-layer fabrics, the shoulder back piece is a double-layer fabric, and the front garment piece, the rear garment piece and the rear garment piece are single-layer fabrics.
3. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: and in the step S1, the recycling bin is arranged below the cutting workbench, the receiving hopper is positioned at the bottom of the cutting workbench, one end of the conveying pipe is fixed with the recycling bin, the other end of the conveying pipe is fixed with the receiving hopper, and the cutting workbench is internally provided with a workbench matched with the receiving hopper.
4. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: in the step S2, a heating component is disposed inside the dyeing barrel, and the dyeing agent for dyeing the cloth is a synthetic dyeing agent.
5. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: in the step S2, the stirring motor is fixedly installed at the bottom of the dyeing barrel, a fixing member is arranged between the stirring motor and the dyeing barrel, the stirring motor is fixedly connected with the dyeing barrel through the fixing member, one end of the stirring shaft is connected with the stirring motor, the other end of the stirring shaft extends into the dyeing barrel, and the stirring blades are uniformly distributed on the outer surface of the stirring shaft.
6. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: in the step S3, in the drying process of the drying box, the hot air flow moves forward from the tail part and fully contacts with the material, the heat energy is directly transferred to the material by fully utilizing the heat transfer amount of heat conduction, convection and radiation, so that the moisture of the material is continuously evaporated in the barrel, the air inducing device at the material inlet draws out a large amount of moisture and wet air flow to prevent secondary pollution caused by dust discharge, the material is stirred, swept and shoveled by the inner screw to propel the material to move, the whole drying process is completed, the moisture is removed by countercurrent conduction, and repeated drying procedures are avoided, and the drying box is also called as drying equipment or a dryer.
7. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: in step S4, the cloth is compressed through the compressing device in the splicing process, the compressing device is provided with a fixed seat, a movable column, a compressing block and a reset spring, the fixed seat is fixedly arranged on the workbench, the movable column penetrates through the top of the fixed seat, the compressing block is fixed at the bottom end of the movable column, the reset spring is sleeved on the outer surface of the movable column, two ends of the reset spring are respectively fixed with the fixed seat and the compressing block, and the compressing block compresses the cloth through the relative movement of the movable column and the reset spring and the fixed seat.
8. The method for producing and processing seamless knitted clothing according to claim 1, wherein the method comprises the following steps: the hot air device in the step S5 is a sealing machine which is composed of a frame, a speed-reducing and speed-regulating transmission mechanism, a sealing and printing mechanism, a conveying device, an electric appliance electronic control system and the like, an electric heating element is electrified and then heated to enable an upper heating block and a lower heating block to be heated rapidly and to be regulated to required temperature through a temperature control system, a printing wheel rotates, a cooling system starts to cool as required, a conveying belt rotates and is regulated to required speed through a speed regulating device, when a packaging bag containing articles is placed on the conveying belt, a sealing part of the packaging bag is automatically conveyed between two operating sealing belts and is brought into a heating area, heat of the heating block is transmitted to the sealing part of the packaging bag through the sealing belts to enable the film to be softened, then the film passes through the cooling area to enable the surface temperature of the film to be reduced properly, then the film is rolled by a knurling wheel to enable the upper plastic film and, the sealed package bag is sent out of the machine by the guide rubber belt and the conveyer belt to finish the sealing operation.
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| CN202010508096.8A CN111648114A (en) | 2020-06-05 | 2020-06-05 | Seamless knitted garment production and processing method |
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| CN205662762U (en) * | 2016-04-20 | 2016-10-26 | 周颖 | Novel hot -blast formula clothing drying -machine |
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| CN207789977U (en) * | 2018-01-08 | 2018-08-31 | 温州天炽包装有限公司 | A kind of self-retaining buffering Pyrograph machine |
| CN207987592U (en) * | 2018-03-27 | 2018-10-19 | 黄燕 | A kind of clothes machine table convenient for collection clout |
| CN109202981A (en) * | 2018-08-03 | 2019-01-15 | 陈莉莉 | A kind of cutter device that textile cloth can be fixed cutting |
| CN208791964U (en) * | 2018-07-27 | 2019-04-26 | 海宁百丽丝染整有限责任公司 | A kind of seamless underwear dyeing installation |
| CN210539088U (en) * | 2019-06-28 | 2020-05-19 | 丁蕾 | Processing platform for tailoring |
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2020
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6308602B1 (en) * | 1995-02-08 | 2001-10-30 | Gerber Scientific, Inc. | Apparatus for bite cutting made to order garments |
| CN202828204U (en) * | 2012-10-16 | 2013-03-27 | 成都市新津事丰医疗器械有限公司 | Infusion separation bag sealing machine of bag type infusion apparatus |
| CN205662762U (en) * | 2016-04-20 | 2016-10-26 | 周颖 | Novel hot -blast formula clothing drying -machine |
| CN207789977U (en) * | 2018-01-08 | 2018-08-31 | 温州天炽包装有限公司 | A kind of self-retaining buffering Pyrograph machine |
| CN108378447A (en) * | 2018-02-12 | 2018-08-10 | 中山爵邦时装科技有限公司 | A kind of production method of seamless split clothes |
| CN207987592U (en) * | 2018-03-27 | 2018-10-19 | 黄燕 | A kind of clothes machine table convenient for collection clout |
| CN208791964U (en) * | 2018-07-27 | 2019-04-26 | 海宁百丽丝染整有限责任公司 | A kind of seamless underwear dyeing installation |
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| CN210539088U (en) * | 2019-06-28 | 2020-05-19 | 丁蕾 | Processing platform for tailoring |
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Application publication date: 20200911 |
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