CN111646327B - Winding machine for composite material reinforced pipeline steel pipe and using method thereof - Google Patents
Winding machine for composite material reinforced pipeline steel pipe and using method thereof Download PDFInfo
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- CN111646327B CN111646327B CN202010339390.0A CN202010339390A CN111646327B CN 111646327 B CN111646327 B CN 111646327B CN 202010339390 A CN202010339390 A CN 202010339390A CN 111646327 B CN111646327 B CN 111646327B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H81/00—Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
- B65H81/06—Covering or wrapping elongated cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/40—Toothed gearings
- B65H2403/42—Spur gearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a winding machine for a composite material reinforced pipeline steel pipe and a use method thereof.A positioning device comprises a positioning frame, wherein the positioning frame can be fixedly sleeved on the steel pipe to be wound; the power device comprises a driving mechanism, a gear, an outer toothed ring, a positioning bearing and a connecting shaft, wherein the outer toothed ring can be sleeved on the steel pipe to be wound, the outer toothed ring is positioned at one end of the positioning frame, and a winding roller is arranged at one end, far away from the positioning frame, of the outer toothed ring; the inner ring of the outer gear ring is provided with a groove along the circumferential direction, the positioning bearing is arranged in the groove, and the axis of the positioning bearing is parallel to the axis of the outer gear ring; one end of the connecting shaft is matched and connected with a bearing hole of the positioning bearing, and the other end of the connecting shaft is fixedly connected with the positioning frame; the driving mechanism is fixed on the positioning frame, the gear is fixedly sleeved on an output shaft of the driving mechanism, and the gear is meshed with the outer gear ring. The invention can improve the fiber winding efficiency, improve the fiber winding quality and reduce the health hazard to constructors.
Description
Technical Field
The invention belongs to the technical field of petroleum pipeline laying and repairing reinforcement in oil and gas storage and transportation engineering, and particularly relates to a winding machine for a composite material reinforced pipeline steel pipe and a using method of the winding machine.
Background
With the rapid development of the petroleum and natural gas industry in China, higher requirements are put forward on the pressure bearing capacity of the conveying pipeline, and therefore, the development of a high-pressure, large-caliber and long-distance conveying pipeline is needed. For the traditional steel pipeline, the purpose is generally achieved by increasing the steel grade of steel or the wall thickness of the steel pipe, and the method has high construction difficulty and low economic benefit. In recent years, a very important development has been the composite reinforced pipeline steel pipe. The process of reinforcing the steel Pipe by the composite material involves fiber winding, and can be divided into a dry winding formed fiber reinforced steel Pipe (FAST-Pipe) and a wet winding formed composite material reinforced steel Pipe (CRLP) according to a forming method, wherein the two pipelines improve the bearing capacity of the steel Pipe by winding a fiber reinforced layer on the surface of the steel Pipe. Compared with steel pipes with the same bearing capacity, the composite material reinforced steel pipe has the advantages of light weight, low cost, good crack resistance and the like, and has wide application prospect in the field of high-pressure large-caliber long-distance oil and gas conveying pipelines.
At present, the composite material reinforced pipeline steel pipe is a discontinuous pipe, two sections of pipelines need to be connected when the pipelines are laid, generally, the steel pipe is firstly welded, then the welding seam is coated with the composite material, namely, fiber winding and resin curing are carried out on site. In addition, when the steel pipe with serious corrosion is repaired, on-site fiber winding and resin curing are also required to achieve the aims of repairing and reinforcing. At present, the manual mode of on-site fiber winding is mainly used, the efficiency is low, the winding quality is not easy to control, and the health of constructors is greatly damaged.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a winding machine for a composite material reinforced pipeline steel pipe and a use method thereof, which can improve the fiber winding efficiency, improve the fiber winding quality and reduce the health hazard to constructors.
In order to solve the technical problems, the invention is realized by the following technical scheme:
a winding machine for a composite material reinforced pipeline steel pipe comprises a positioning device and a power device, wherein the positioning device is used for fixing the power device;
the positioning device comprises a positioning frame, and the positioning frame can be fixedly sleeved on the steel pipe to be wound;
the power device comprises a driving mechanism, a gear, an outer gear ring, a positioning bearing and a connecting shaft, wherein the outer gear ring can be sleeved on the steel pipe to be wound, the outer gear ring is positioned at one end of the positioning frame, and a winding roller is arranged at one end, far away from the positioning frame, of the outer gear ring; a groove is formed in the inner ring of the outer gear ring along the circumferential direction of the outer gear ring, the positioning bearing is arranged in the groove, and the axis of the positioning bearing is parallel to the axis of the outer gear ring; one end of the connecting shaft is matched and connected with a bearing hole of the positioning bearing, and the other end of the connecting shaft is fixedly connected with the positioning frame; the driving mechanism is fixed on the positioning frame, the gear is fixedly sleeved on an output shaft of the driving mechanism, and the gear is meshed with the outer gear ring.
Furthermore, the cross section of the positioning frame is circular, the positioning frame comprises two arc-shaped plates, two ends of each arc-shaped plate are respectively provided with a first connecting block, each first connecting block is provided with a bolt hole, and the first connecting blocks at the two ends of the two arc-shaped plates are butted and connected through a first bolt to form the positioning frame; every it has the locating lever to run through on the cambered surface of arc, the outer cambered surface of the arc that the one end of locating lever corresponds from it runs through into interior cambered surface, the one end that the locating lever runs through into interior cambered surface is connected with the locating piece, the locating lever passes through screw-thread fit connection with its arc that corresponds.
Furthermore, a universal wheel support penetrates through the arc surface of each arc plate, one end of each universal wheel support penetrates through the inner arc surface from the outer arc surface of the corresponding arc plate, one end of each universal wheel support penetrating through the inner arc surface is connected with a universal wheel, and each universal wheel support is connected with the corresponding arc plate in a threaded fit mode.
Furthermore, a second connecting block is arranged on the inner arc surface of each arc-shaped plate, a first threaded hole is formed in one side, close to the connecting shaft, of each second connecting block, and the connecting shaft extends into the first threaded hole and then is in threaded connection with the second connecting blocks.
Furthermore, each arc-shaped plate is provided with a lightening hole.
Furthermore, the outer gear ring comprises two arc-shaped gear rings, bolt holes are formed in the side face of each arc-shaped gear ring close to the end portion of the arc-shaped gear ring, and the two ends of the two arc-shaped gear rings are in butt joint and are connected through connecting plates matched with second bolts to form the outer gear ring.
Furthermore, a second threaded hole is formed in one side, far away from the positioning frame, of each arc-shaped gear ring, and the central shaft of the winding roller is in threaded connection with the second threaded hole.
Further, the driving mechanism comprises a driving motor and a speed reducer, an output shaft of the driving motor is connected with an input end of the speed reducer, and an output shaft of the speed reducer is connected with the gear.
A use method of a winding machine for a composite material reinforced pipeline steel pipe comprises the steps of fixedly sleeving a positioning frame on a steel pipe to be wound; mounting the positioning bearing on the positioning frame through the connecting shaft, mounting the positioning bearing in the groove formed in the inner ring of the outer gear ring, mounting the driving mechanism on the positioning frame, mounting the gear on the output shaft of the driving mechanism, and enabling the gear to be meshed with the outer gear ring; and installing the winding roller wound with the prepreg tape on the outer toothed ring, attaching one end of the prepreg tape to a position to be wound of the steel pipe, and starting the driving mechanism to start winding.
Further, the positioning rod provided with the positioning block and the universal wheel bracket provided with the universal wheel are mounted on the two arc-shaped plates, and the positioning rod and the universal wheel bracket are adjusted to enable the positioning block and the universal wheel to be close to the inner arc surfaces of the corresponding arc-shaped plates; sleeving the two arc-shaped plates on a steel pipe to be wound, and connecting the first connecting blocks at the two ends of the two arc-shaped plates through the first bolt after butting; adjusting the positioning rod to enable the positioning block to abut against the steel pipe to be wound;
and after the two arc-shaped gear rings are matched with the positioning bearing, the two ends of the two arc-shaped gear rings are butted and are matched with a second bolt through a connecting plate for connection.
Compared with the prior art, the invention has at least the following beneficial effects: a winding machine for composite material reinforced pipeline steel pipes is characterized in that when in use, a positioning frame is fixedly sleeved on a steel pipe to be wound, a positioning bearing is arranged on the positioning frame through a connecting shaft, the positioning bearing is arranged in a groove formed in an inner ring of an external gear ring, a driving mechanism is arranged on the positioning frame, a gear is arranged on an output shaft of the driving mechanism, and the gear is engaged with the outer gear ring, the winding roller wound with the prepreg tape is arranged on the outer gear ring, finally one end of the prepreg tape is attached to the position to be wound of the steel pipe, the driving mechanism is started, the driving motor drives the gear to rotate, the gear drives the outer gear ring to rotate, thereby leading the winding roller on the outer gear ring to rotate around the steel pipe to realize the winding of the fiber material on the steel pipe, compared with the traditional manual winding, the invention can improve the efficiency of fiber winding, improve the quality of fiber winding and reduce the health hazard to constructors.
Furthermore, the cross section of the positioning frame is circular, the positioning frame comprises two arc-shaped plates, two ends of each arc-shaped plate are respectively provided with a first connecting block, each first connecting block is provided with a bolt hole, the first connecting blocks at the two ends of the two arc-shaped plates are butted and connected through a first bolt to form the positioning frame, namely, the positioning frame is formed by splicing the two arc-shaped plates in a bolt connection mode, and the composite material reinforced field fiber winding construction of a large-caliber steel pipe can be realized; the positioning frame can be rapidly installed near the position where the fibers need to be wound in the field construction process, the complex operation that the positioning frame is sleeved in from the end part of the steel pipe and then moved to the position where the fibers need to be wound is avoided, and the construction efficiency is greatly improved.
Furthermore, a universal wheel support penetrates through the arc surface of each arc plate, one end of each universal wheel support penetrates into the inner arc surface from the outer arc surface of the corresponding arc plate, a universal wheel is connected to one end of each universal wheel support penetrating into the inner arc surface, the universal wheel supports are connected with the corresponding arc plates through threaded fit, the universal wheel supports and the corresponding arc plates can be adjusted, when the positioning frame needs to move along the axial direction of the steel pipe, the universal wheels are abutted to the surface of the steel pipe through screwing the universal wheel supports, and meanwhile, after the positioning block is separated from the surface of the steel pipe through screwing the positioning rod, the positioning frame can be moved. Such structural design for positioner installs convenient high efficiency, easy operation, and after the installation is successful, positioner can reduce the dismouting number of times along pipeline reciprocating motion, can fix a position at the pipeline optional position, provides stable accurate operating condition for the wind, and simple structure is with low costs.
Furthermore, the inner arc surface of each arc-shaped plate is provided with a second connecting block, and one side, close to the connecting shaft, of the second connecting block is provided with a first threaded hole, so that the connecting shaft on the power device is conveniently and quickly connected with the positioning device.
Furthermore, each arc-shaped plate is provided with a lightening hole, so that the weight of the positioning device can be effectively lightened, the carrying operation of the positioning device is facilitated, the lightening holes can also be used as observation holes to observe the connection condition among all parts in real time, and safety accidents caused by connection faults are prevented.
Furthermore, the outer gear ring comprises two arc-shaped gear rings, bolt holes are formed in the side face of each arc-shaped gear ring close to the end portion of the arc-shaped gear ring, the two ends of the two arc-shaped gear rings are in butt joint and are connected through the connecting plate and the second bolt in a matched mode to form the outer gear ring, namely, the outer gear ring is in a structure formed by splicing the two arc-shaped gear rings, the outer gear ring can be conveniently and quickly installed near the position needing to be wound with fibers in the field construction process, complex operation that the outer gear ring is moved to the position needing to be wound with the fibers after being sleeved in from the end portion of the steel pipe is avoided, and construction efficiency is greatly improved. In addition, the outer toothed ring adopts a structure formed by splicing two arc-shaped toothed rings, the composite material reinforced field fiber winding construction of a large-diameter steel pipe can be realized, the power device is convenient and efficient to install, the operation is simple, the winding speed can be continuously adjusted, stable and accurate operation conditions are provided for the winding device, and the structure is simple and the cost is low.
Furthermore, a second threaded hole is formed in one side, away from the positioning frame, of each arc-shaped gear ring, so that the winding roller can be conveniently and quickly installed on the outer gear ring, and the efficiency is improved.
The use method of the winding machine for the composite material reinforced pipeline steel pipe is rapid and convenient to install and easy to operate, and the fiber winding efficiency can be greatly improved.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic perspective view of a positioning device according to the present invention;
fig. 5 is a schematic perspective view of the power plant of the present invention.
In the figure: 1-a positioning frame; 101-an arc-shaped plate; 102-a first connection block; 103-a first bolt; 104-a second connection block; 105-a first threaded hole; 106-lightening holes; 2-a drive mechanism; 201-driving motor; 202-a reducer; 3-a gear; 4-external gear ring; 401-arc-shaped toothed ring; 402-connector tiles; 403-a second bolt; 404-a second threaded hole; 5-a groove; 6-positioning the bearing; 7-a connecting shaft; 8-a winding roller; 9-positioning the rod; 10, positioning a block; 11-a universal wheel support; 12-a universal wheel; 13-steel pipe.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As a specific embodiment of the present invention, referring to fig. 1, 2 and 3, a winding machine for a composite material reinforced pipeline steel pipe includes a positioning device and a power device, wherein the positioning device is used for fixing the power device. Specifically, as shown in fig. 1, fig. 2, fig. 3, and fig. 4, the positioning device includes a positioning frame 1, a cross section of the positioning frame 1 is circular, the positioning frame 1 includes two arc-shaped plates 101, and in this embodiment, the two arc-shaped plates 101 are both two semicircular plates in the same shape; as shown in fig. 4, two ends of each arc-shaped plate 101 are respectively connected with a first connecting block 102, each first connecting block 102 is provided with a bolt hole, and the first connecting blocks 102 at the two ends of the two arc-shaped plates 101 are butted and connected through a first bolt 103 to form the positioning frame 1. The positioning frame 1 adopts a structure formed by splicing two parts of arc-shaped plates 101, so that the positioning frame 1 can be conveniently and quickly installed near a position where fibers need to be wound in the field construction process, the complex operation that the positioning frame 1 is sleeved in from the end part of a steel pipe and then is moved to the position where the fibers need to be wound is avoided, and the construction efficiency is greatly improved.
Run through on the cambered surface of every arc 101 has locating lever 9, the outer cambered surface of the arc 101 that the one end of locating lever 9 corresponds from it runs through into the interior cambered surface, the one end that locating lever 9 runs through into the interior cambered surface is connected with locating piece 10, locating lever 9 passes through screw-thread fit with its arc 101 that corresponds and is connected, that is to say, it is adjustable between locating lever 9 and its corresponding arc 101, after suitable position is installed to locating rack 1, make locating piece 10 support at the steel pipe surface through revolving to twist locating lever 9, locating piece 10 has increased its and the steel pipe between the area of contact, and then make the contact pretension more reliable. In this embodiment, as shown in fig. 4, two positioning rods 9 are uniformly distributed on each semicircular arc plate 101 along the arc extending direction thereof, and two positioning rods 9 are arranged along the width direction of the arc plate thereof, that is, four positioning rods 9 are installed on each semicircular arc plate 101, that is, eight positioning rods 9 are installed on one positioning frame 1.
Run through on the cambered surface of every arc 101 has universal wheel support 11, the outer cambered surface of the arc 101 that the one end of universal wheel support 11 corresponds from it runs through into the interior cambered surface, universal wheel support 11 runs through into the one end of interior cambered surface and is connected with universal wheel 12, universal wheel support 11 passes through screw-thread fit with the arc 101 rather than corresponding and is connected, and on the same hand, also can adjust between universal wheel support 11 and the arc 101 rather than corresponding, when needs move locating rack 1 along steel pipe axial direction, make universal wheel 12 support on the steel pipe surface through revolving universal wheel support 11 soon, and simultaneously, make locating piece 10 break away from behind the steel pipe surface through revolving wrong locating lever 9, alright realize the removal of locating rack 1. In this embodiment, as shown in fig. 4, two universal wheel brackets 11 are uniformly distributed on each semicircular arc plate 101 along the arc extending direction thereof, and two universal wheel brackets 11 are arranged along the width direction of the arc plate, that is, four universal wheel brackets 11 are installed on each semicircular arc plate 101, that is, eight universal wheel brackets 11 are installed on one positioning frame 1.
A second connecting block 104 is connected to the inner arc surface of each arc plate 101, specifically, as shown in fig. 4, in this embodiment, two second connecting blocks 104 are installed on the inner arc surface of each semicircular arc plate 101 near one side edge thereof, and one of the second connecting blocks 104 is located at one end of the semicircular arc plate 101, and the other is located at the middle position of the semicircular arc plate 101; after the two semicircular arc-shaped plates 101 are spliced, the four second connecting blocks 104 are uniformly distributed on the inner surface of the positioning frame 1. As shown in fig. 1, a first threaded hole 105 is formed in one side of each second connecting block 104, which is close to the connecting shaft 7, and the connecting shaft 7 extends into the first threaded hole 105 and then is in threaded connection with the second connecting block 104.
In a preferred embodiment of the present invention, in order to reduce the weight of the positioning frame 1, a lightening hole 106 is formed on each arc-shaped plate 101, and the lightening hole 106 can also be used as an observation hole, so that an operator can conveniently observe the connection condition and the winding condition of each component.
Combine fig. 1, fig. 2, fig. 3 and fig. 5 to show, power device includes actuating mechanism 2, gear 3, outer ring gear 4, location bearing 6 and connecting axle 7, and outer ring gear 4 can overlap and establish on treating winding steel pipe, and outer ring gear 4 is located the one end of locating rack 1, and the one end of keeping away from locating rack 1 on the outer ring gear 4 is provided with winding roller 8, is used for accomodating fiber material on the winding roller 8. As shown in fig. 5, a groove 5 is formed in the inner ring of the outer ring gear 4 along the circumferential direction thereof, the positioning bearing 6 is disposed in the groove 5, and the axis of the positioning bearing 6 is parallel to the axis of the outer ring gear 4. As shown in fig. 1, one end of the connecting shaft 7 is connected to the bearing hole of the positioning bearing 6, and the other end extends into the first threaded hole 105 and then is connected to the second connecting block 104 by a thread.
Like the positioning frame 1 adopting a structure formed by splicing two arc-shaped plates 101, the outer toothed ring 4 of the present invention also comprises two arc-shaped toothed rings 401, in this embodiment, the two arc-shaped toothed rings 401 are two semi-circular arc-shaped toothed rings 401 with the same size, a bolt hole is started on a side surface position of each arc-shaped toothed ring 401 near the end portion thereof, and two ends of the two arc-shaped toothed rings 401 are butted and connected through a connecting plate 402 in cooperation with a second bolt 403 to form the outer toothed ring 4. Outer ring gear 4 adopts the structure of the 401 concatenation of two parts arc ring gear, is favorable to installing near the position that needs winding fibre with outer ring gear 4 that can be quick in the site operation in-process, has avoided moving the complicated operation that needs winding fibre position again after the tip of outer ring gear 4 follow steel pipe embolias, has improved the efficiency of construction greatly.
As shown in fig. 5, a second threaded hole 404 is formed in one side of each arc-shaped gear ring 401 away from the positioning frame 1, and the central axis of the winding roller 8 is in threaded connection with the second threaded hole 404. In this embodiment, four second threaded holes 404 are uniformly formed in the outer ring gear 4, that is, in this embodiment, there are four winding rollers 8, as shown in fig. 1.
Referring to fig. 1, 3 and 4, the driving mechanism 2 of the present invention is fixed on the positioning frame 1, and specifically, the driving mechanism 2 includes a driving motor 201 and a speed reducer 202, an output shaft of the driving motor 201 is connected to an input end of the speed reducer 202, and an output shaft of the speed reducer 202 is connected to the gear 3.
The invention relates to a using method of a winding machine for a composite material reinforced pipeline steel pipe,
(1) assembling:
and (4) selecting a straight pipe section close to the reinforced steel pipe joint to assemble the positioning device. Firstly, mounting a positioning rod 9 provided with a positioning block 10 and a universal wheel bracket 11 provided with a universal wheel 12 on two arc-shaped plates 101, and adjusting the positioning rod 9 and the universal wheel bracket 11 to enable the positioning block 10 and the universal wheel 12 to be close to the inner arc surfaces of the corresponding arc-shaped plates 101; splicing two identical arc-shaped plates 101 forming the positioning frame 1 by using a crane, sleeving the two identical arc-shaped plates on the reinforced steel pipe, and firmly fixing the two arc-shaped plates 101 by using a first bolt 103; and adjusting the adjusting and positioning rod 9 to enable the adjusting and positioning rod 9 to uniformly move towards the pipe wall, so that the central shaft of the positioning device is superposed with the central shaft of the reinforcing steel pipe, and the annular positioning is completed.
Four positioning bearings 6 of the power unit are mounted to the positioning device. The two semi-circular arc-shaped toothed rings 401 are respectively matched and positioned with the two positioning bearings 6, and the two semi-circular arc-shaped toothed rings 401 are spliced into a complete circular outer toothed ring 4 by using the connecting plates 402 and the second bolts 403. The drive motor 201 and the speed reducer 202 are fixed to the positioning device, and the gear 3 is mounted on the speed reducer 202 and engaged with the outer ring gear 4.
And determining the number of the winding rollers 8 according to the construction speed requirement, and installing the winding rollers 8 wound with the prepreg tapes and having the constant tension function on the second threaded holes 404 of the outer gear ring 4 of the power device to complete the integral installation of the equipment.
(2) Use of
Firstly, the universal wheel 12 on the positioning device is utilized to enable the whole set of winding device to axially and annularly move on the reinforced steel pipe and move to the position near the connecting part of the reinforced steel pipe, so that the alignment of the welding seam of the reinforced steel pipe and the axial center of the winding roller 8 is ensured, and meanwhile, the driving motor 201 is positioned at the highest point; finally, the prepreg tape is attached to the welding seam of the steel pipe, and the driving motor 201 is started to start winding.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the following descriptions are only illustrative and not restrictive, and that the scope of the present invention is not limited to the above embodiments: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. The winding machine for the composite material reinforced pipeline steel pipe is characterized by comprising a positioning device and a power device, wherein the positioning device is used for fixing the power device;
the positioning device comprises a positioning frame (1), and the positioning frame (1) can be fixedly sleeved on the steel pipe to be wound;
the power device comprises a driving mechanism (2), a gear (3), an outer gear ring (4), a positioning bearing (6) and a connecting shaft (7), wherein the outer gear ring (4) can be sleeved on a steel pipe to be wound, the outer gear ring (4) is positioned at one end of the positioning frame (1), and a winding roller (8) is arranged at one end, far away from the positioning frame (1), of the outer gear ring (4); a groove (5) is formed in the inner ring of the outer gear ring (4) along the circumferential direction of the inner ring, the positioning bearing (6) is arranged in the groove (5), and the axis of the positioning bearing (6) is parallel to the axis of the outer gear ring (4); one end of the connecting shaft (7) is matched and connected with a bearing hole of the positioning bearing (6), and the other end of the connecting shaft is fixedly connected with the positioning frame (1); the driving mechanism (2) is fixed on the positioning frame (1), the gear (3) is fixedly sleeved on an output shaft of the driving mechanism (2), and the gear (3) is meshed with the outer gear ring (4);
the cross section of the positioning frame (1) is circular, the positioning frame (1) comprises two arc-shaped plates (101), two ends of each arc-shaped plate (101) are respectively provided with a first connecting block (102), each first connecting block (102) is provided with a bolt hole, and the first connecting blocks (102) at the two ends of the two arc-shaped plates (101) are butted and connected through first bolts (103) to form the positioning frame (1); a positioning rod (9) penetrates through the arc surface of each arc plate (101), one end of each positioning rod (9) penetrates into the inner arc surface from the outer arc surface of the corresponding arc plate (101), one end of each positioning rod (9) penetrating into the inner arc surface is connected with a positioning block (10), and the positioning rods (9) are connected with the corresponding arc plates (101) in a threaded fit manner;
the outer gear ring (4) comprises two arc-shaped gear rings (401), a bolt hole is formed in the side face of each arc-shaped gear ring (401) close to the end of the arc-shaped gear ring, and the two ends of each arc-shaped gear ring (401) are butted and connected through a connecting plate (402) and a second bolt (403) to form the outer gear ring (4);
a universal wheel support (11) penetrates through the arc surface of each arc plate (101), one end of each universal wheel support (11) penetrates into the inner arc surface from the outer arc surface of the corresponding arc plate (101), one end of each universal wheel support (11) penetrating into the inner arc surface is connected with a universal wheel (12), and each universal wheel support (11) is connected with the corresponding arc plate (101) in a threaded fit manner;
a second connecting block (104) is arranged on the inner arc surface of each arc-shaped plate (101), a first threaded hole (105) is formed in one side, close to the connecting shaft (7), of the second connecting block (104), and the connecting shaft (7) extends into the first threaded hole (105) and then is in threaded connection with the second connecting block (104);
a second threaded hole (404) is formed in one side, away from the positioning frame (1), of each arc-shaped gear ring (401), and the central shaft of the winding roller (8) is in threaded connection with the second threaded hole (404);
the driving mechanism (2) comprises a driving motor (201) and a speed reducer (202), an output shaft of the driving motor (201) is connected with an input end of the speed reducer (202), and an output shaft of the speed reducer (202) is connected with the gear (3).
2. The winding machine for the composite material reinforced pipeline steel pipe as claimed in claim 1, wherein each arc-shaped plate (101) is provided with a lightening hole (106).
3. The use method of the winding machine for the composite material reinforced pipeline steel pipe according to the claim 1 or 2, characterized in that the positioning frame (1) is fixedly sleeved on the steel pipe to be wound; the positioning bearing (6) is arranged on the positioning frame (1) through the connecting shaft (7), the positioning bearing (6) is arranged in the groove (5) formed in the inner ring of the outer gear ring (4), the driving mechanism (2) is arranged on the positioning frame (1), the gear (3) is arranged on the output shaft of the driving mechanism (2), and the gear (3) is meshed with the outer gear ring (4); and (3) installing the winding roller (8) wound with the prepreg tape on the outer toothed ring (4), attaching one end of the prepreg tape to a position to be wound of the steel pipe, and starting the driving mechanism (2) to start winding.
4. The use method of the winding machine for the composite material reinforced pipeline steel pipe according to claim 3, characterized in that the positioning rod (9) provided with the positioning block (10) and the universal wheel bracket (11) provided with the universal wheel (12) are installed on the two arc-shaped plates (101), and the positioning rod (9) and the universal wheel bracket (11) are adjusted so that the positioning block (10) and the universal wheel (12) approach the inner arc surfaces of the corresponding arc-shaped plates (101); sleeving the two arc-shaped plates (101) on a steel pipe to be wound, butting the first connecting blocks (102) at the two ends of the two arc-shaped plates (101) and then connecting the two arc-shaped plates through the first bolts (103); adjusting the positioning rod (9) to enable the positioning block (10) to abut against the steel pipe to be wound;
after the two arc-shaped toothed rings (401) are matched with the positioning bearing (6), the two ends of the two arc-shaped toothed rings (401) are butted and connected through a connecting plate (402) matched with a second bolt (403).
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