CN111644244A - Scrap cutter with multiple sets of cutter heads - Google Patents
Scrap cutter with multiple sets of cutter heads Download PDFInfo
- Publication number
- CN111644244A CN111644244A CN201910464284.2A CN201910464284A CN111644244A CN 111644244 A CN111644244 A CN 111644244A CN 201910464284 A CN201910464284 A CN 201910464284A CN 111644244 A CN111644244 A CN 111644244A
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- CN
- China
- Prior art keywords
- cutter
- driven
- shaft
- cutter head
- driven shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000010008 shearing Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 210000001503 joint Anatomy 0.000 abstract description 2
- 238000010924 continuous production Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
- B02C18/2291—Feed chute arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Shearing Machines (AREA)
Abstract
A scrap cutter with multiple sets of cutter heads is applied to cold-rolled strip steel production equipment. The transmission motor and the coupling drive the driving shaft to rotate, the driving shaft, the driving gear, the shifting fork, the driven shaft and the driven gear are arranged in the knife box, and the first air cylinder pushes the driving gear to axially move on the driving shaft under the action of the shifting fork and the spline groove, so that meshing switching of the driving gear, the driven gear II and the driven gear III is realized; the cutter head with the inclined shear blade is arranged on the outer side of a driven shaft extending out of the cutter box, the cylinder drives the movable trough to move in a hinged mode, and the movable trough can be in butt joint with different inlet troughs. The invention has the most obvious characteristics that the shifting fork pushes the driving gear to be meshed with different driven gears, different cutter heads can be selected to rotate, the movable material groove can guide scrap edges into different material grooves for shearing, the structure is simple and reliable, the production efficiency is improved, and the equipment failure rate can be effectively reduced.
Description
Technical Field
The invention relates to the technical field of cold-rolled strip steel production equipment, in particular to a scrap chopper with multiple sets of tool bits.
Background
In a post-processing production line of a cold-rolled strip, scrap cutters are important equipment in a finishing process and are used for cutting scrap cut from two sides of the strip so as to facilitate transportation and subsequent processing of the scrap. The specification and quality of cold-rolled products are gradually improved, the hardness of the strip steel is correspondingly improved, the cutting edges are abraded too fast, the consumption is high, the time for replacing the cutter head of the scrap cutter is long, the time for overhauling and maintaining equipment is limited particularly for a continuous production unit, and therefore the efficiency of the scrap cutter determines the production efficiency of the whole unit to a certain extent. The existing scrap shears with a rotary cutter box in the prior art market are characterized in that a pair of cutter heads are arranged on two sides of the cutter box respectively, an oil cylinder pushes the cutter box to move linearly, a flange clutch between a main transmission motor and the cutter box is disengaged, a hydraulic motor drives a rotary table to rotate, the main cutter head and a standby cutter head of the cutter box exchange stations, and the oil cylinder pulls back the cutter box to be combined with the main transmission motor. Although the scrap chopper of the rotatable knife box can meet the requirement of continuous production, the problems of complex rotation structure, need of a hydraulic valve table, easy oil leakage and the like exist, and once the rotation structure or a hydraulic system has a problem, the time required for maintenance is longer, so that the continuous production is not facilitated.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the scrap chopper with the multiple sets of tool bits, and the tool bits can be replaced and maintained on line.
In order to achieve the purpose, a first driven gear on a first driven shaft and a second driven gear on a second driven shaft are in a constant meshing structure, and a third driven gear on a third driven shaft and a fourth driven gear on a fourth driven shaft are in a constant meshing structure; the transmission motor and the coupling drive the driving shaft to rotate, the driving shaft is provided with a spline groove, a spline on the driving gear is in sliding fit with the spline groove, a piston rod of the first air cylinder is connected with the shifting fork, the piston rod of the first air cylinder pushes the driving gear to axially move on the driving shaft under the action of the shifting fork and the spline groove, and the driving gear can be switched with the second driven gear and the third driven gear in a meshing manner under the action of the shifting fork; the cutter head I is arranged on the driven shaft I, the cutter head II is arranged on the driven shaft II, the inclined shear blades which are uniformly distributed on the circumference of the cutter head I and the cutter head II are symmetrically arranged, the inlet trough I and the outlet trough I are arranged on two sides of the cutter head I and the cutter head II, the cutter head III is arranged on the driven shaft III, the cutter head IV is arranged on the driven shaft IV, the inclined shear blades which are uniformly distributed on the circumference of the cutter head III and the cutter head IV are symmetrically arranged, the inlet trough II and the outlet trough II are arranged on two sides of the cutter head III and the cutter head IV, a piston rod of the air cylinder II is connected with the middle of the movable trough, one end of the movable trough is hinged with the pin shaft, the movable trough is driven.
The knife box and the transmission motor are fixed on the bottom plate, the bottom of the bottom plate is in sliding fit with the guide rail arranged above the rack, the speed reducing motor fixed in the middle of the rack drives the screw rod to rotate, and the knife box and the transmission motor can move linearly on the rack under the action of the guide rail and the screw rod.
Two ends of the driving shaft, the driven shaft I, the driven shaft II, the driven shaft III and the driven shaft IV are connected with the cutter box through bearings; the driving gear, the driven gear I, the driven gear II, the driven gear III and the driven gear IV are arranged in the knife box, and the knife head I, the knife head II, the knife head III, the knife head IV, the transmission motor, the cylinder I, the cylinder II and the moving trough are arranged outside the knife box; and the pin shaft and the cylinder barrel of the second air cylinder are fixed on the material rack.
The inner hole at one end of the shifting fork is connected with the shaft in a sliding mode, and the arc-shaped shifting lever at the other end of the shifting fork is connected with two ends of the driving gear.
The two sides of the rack are respectively provided with one knife box.
Compared with the prior art, the automatic trimming machine has the most obvious characteristics that the shifting fork pushes the driving gear to be meshed with different driven gears, different tool bits can be selected to rotate, the movable material groove can guide scrap into different material grooves for shearing, the structure is simple and reliable, the production efficiency is improved, and the failure rate of equipment can be effectively reduced.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a cross-sectional view of the knife box of fig. 1.
Fig. 4 is a schematic view of the fork-pushing driving gear of fig. 1.
Fig. 5 is a schematic view of the engagement of the drive gear and the driven gear of fig. 1.
In the figure: 1. a frame; 2. a guide rail; 3. a first cutter head; 4. a second cutter head; 5. a tool bit III; 6. a tool bit four; 7. a knife box; 8. a coupling; 9. a drive motor; 10. an inlet trough II; 11. moving the trough; 12. a pin shaft; 13. a second air cylinder, 14 and a first driven shaft; 15. a first driven gear; 16. a driven gear II; 17. a second driven shaft; 18. a first cylinder; 19. a shifting fork; 20. a driving gear; 21. a drive shaft; 22. a driven shaft III; 24. a driven shaft IV; 25. a driven gear IV; 26. a piston rod; 27. a shaft; 28. a spline groove; 29. scrap edge material; 30. driving the screw rod; 31. a reduction motor; 32. a base plate; 33. inclining the shear blade; 34. and a material rack.
Detailed Description
As shown in fig. 1, 2, 3, 4 and 5, the knife box 7 and the transmission motor 9 of the present invention are fixed on a bottom plate 32, the bottom of the bottom plate 32 is in sliding fit with a guide rail 2 arranged above the frame 1, a speed reduction motor 31 fixed in the middle of the frame 1 drives a screw rod 30 to rotate, and the knife box 7 and the transmission motor 9 can move linearly on the frame 1 under the action of the guide rail 2 and the screw rod 30; the two sides of the rack 1 are respectively provided with the knife box 7 for cutting waste edge materials on the two sides of the plate belt.
A first driven gear 15 on a first driven shaft 14 and a second driven gear 16 on a second driven shaft 17 are in a constant meshing structure, and a third driven gear 23 on a third driven shaft 22 and a fourth driven gear 25 on a fourth driven shaft 24 are in a constant meshing structure; the transmission motor 9 and the coupling 8 drive the driving shaft 21 to rotate, the driving shaft 21 is provided with a spline groove 28, a spline on the driving gear 20 is in sliding fit with the spline groove 28, a piston rod 26 of the first cylinder 18 is connected with the shifting fork 19, under the action of the shifting fork 19 and the spline groove 28, the piston rod 26 of the first cylinder 18 pushes the driving gear 20 to axially move on the driving shaft 21, the engagement of the driving gear 20, the second driven gear 16 and the third driven gear 23 can realize switching under the action of the shifting fork 19, an inner hole at one end of the shifting fork 19 is in sliding connection with the shaft 27, and an arc-shaped shifting lever at the other end of the shifting fork 19; a first cutter head 3 is arranged on a first driven shaft 14, a second cutter head 4 is arranged on a second driven shaft 17, inclined shear blades 33 uniformly distributed on the circumferences of the first cutter head 3 and the second cutter head 4 are symmetrically arranged, inlet material grooves 9 and outlet material grooves 7 are arranged on two sides of the first cutter head 3 and the second cutter head 4, a third cutter head 5 is arranged on a third driven shaft 22, a fourth cutter head 6 is arranged on a fourth driven shaft 24, the inclined shear blades 33 uniformly distributed on the circumferences of the third cutter head 5 and the fourth cutter head 6 are symmetrically arranged, inlet material grooves 10 and outlet material grooves 8 are arranged on two sides of the third cutter head 5 and the fourth cutter head 6, a piston rod of a second air cylinder 13 is connected with the middle part of a movable material groove 11, one end of the movable material groove 11 is hinged with a pin shaft 12, the second air cylinder 13 drives the movable material groove 11, and the inlet material groove II 10 is in butt joint, and the pin shaft 12 and the cylinder barrel of the air cylinder II 13 are fixed on the material rest 34.
Two ends of the driving shaft 21, the driven shaft I14, the driven shaft II 17, the driven shaft III 22 and the driven shaft IV 24 are connected with the cutter box 7 through bearings; the driving gear 20, the driven gear I15, the driven gear II 16, the driven gear III 23, the driven gear IV 25 and the shifting fork 19 are arranged in the knife box 7; the first cutter head 3, the second cutter head 4, the third cutter head 5 and the fourth cutter head 6 are arranged on the outer side of a corresponding driven shaft extending out of the cutter box 7, and the transmission motor 9, the first air cylinder 18, the second air cylinder 13 and the movable trough 11 are arranged outside the cutter box 7.
The working process of the invention is as follows: when the first tool bit 3 and the second tool bit 4 need to be overhauled and maintained, the shifting fork 19 drives the driving gear 20 to be separated from the second driven gear 16 and then to be meshed with the third driven gear 23, the second cylinder 13 drives the movable trough 11 to be separated from the first inlet trough 9 and then to be butted with the second inlet trough 10, the scrap edge 29 is guided to the second inlet trough 10, the third tool bit 5 and the inclined shearing blades 33 uniformly distributed on the circumference of the first tool bit 6 are meshed with each other, and the scrap edge 29 is sheared into pieces.
Claims (5)
1. The utility model provides a scrap cutter with many sets of tool bits which characterized in that: a first driven gear (15) on the first driven shaft (14) and a second driven gear (16) on the second driven shaft (17) are in a constant meshing structure, and a third driven gear (23) on the third driven shaft (22) and a fourth driven gear (25) on the fourth driven shaft (24) are in a constant meshing structure; the transmission motor (9) and the coupling (8) drive the driving shaft (21) to rotate, the driving shaft (21) is provided with a spline groove (28), a spline on the driving gear (20) is in sliding fit with the spline groove (28), a piston rod (26) of the first cylinder (18) is connected with the shifting fork (19), under the action of the shifting fork (19) and the spline groove (28), the piston rod (26) of the first cylinder (18) pushes the driving gear (20) to axially move on the driving shaft (21), and the engagement of the driving gear (20), the driven gear II (16) and the driven gear III (23) can realize switching under the action of the shifting fork (19); a first cutter head (3) is arranged on a first driven shaft (14), a second cutter head (4) is arranged on a second driven shaft (17), inclined shearing blades (33) which are uniformly distributed on the circumferences of the first cutter head (3) and the second cutter head (4) are symmetrically arranged, a first inlet trough (9) and a first outlet trough (7) are arranged on the two sides of the first cutter head (3) and the second cutter head (4), a third cutter head (5) is arranged on a third driven shaft (22), a fourth cutter head (6) is arranged on a fourth driven shaft (24), inclined shearing blades (33) which are uniformly distributed on the circumferences of the third cutter head (5) and the fourth cutter head (6) are symmetrically arranged, a second inlet trough (10) and a second outlet trough (8) are arranged on the two sides of the third cutter head (5) and the fourth cutter head (6), a piston rod of a second air cylinder (13) is connected with the middle part of the movable trough (11), one end of the movable trough (11) is hinged with a pin shaft (12), and, the other end of the movable trough (11) can be respectively butted with the inlet trough I (9) and the inlet trough II (10).
2. The scrap cutter with multiple cutter heads according to claim 1, wherein: the knife box (7) and the transmission motor (9) are fixed on the bottom plate (32), the bottom of the bottom plate (32) is in sliding fit with the guide rail (2) arranged above the rack (1), the speed reducing motor (31) fixed in the middle of the rack (1) drives the screw rod (30) to rotate, and the knife box (7) and the transmission motor (9) can move linearly on the rack (1) under the action of the guide rail (2) and the screw rod (30).
3. The scrap cutter with multiple cutter heads according to claim 1, wherein: two ends of the driving shaft (21), the driven shaft I (14), the driven shaft II (17), the driven shaft III (22) and the driven shaft IV (24) are connected with the cutter box (7) through bearings; the driving gear (20), the driven gear I (15), the driven gear II (16), the driven gear III (23), the driven gear IV (25) and the shifting fork (19) are arranged in the knife box (7), and the knife head I (3), the knife head II (4), the knife head III (5), the knife head IV (6), the transmission motor (9), the cylinder I (18), the cylinder II (13) and the movable trough (11) are arranged outside the knife box (7); the pin shaft (12) and the cylinder barrel of the second air cylinder (13) are fixed on the material rack (34).
4. The scrap cutter with multiple cutter heads according to claim 1, wherein: the inner hole at one end of the shifting fork (19) is connected with the shaft (27) in a sliding manner, and the arc-shaped shifting lever at the other end of the shifting fork (19) is connected with two ends of the driving gear (20).
5. The scrap cutter with multiple cutter heads according to claim 1, wherein: the knife boxes (7) are respectively arranged on two sides of the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910464284.2A CN111644244B (en) | 2019-05-30 | 2019-05-30 | Scrap shears with multiple sets of tool bits |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910464284.2A CN111644244B (en) | 2019-05-30 | 2019-05-30 | Scrap shears with multiple sets of tool bits |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111644244A true CN111644244A (en) | 2020-09-11 |
| CN111644244B CN111644244B (en) | 2024-05-17 |
Family
ID=72343535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910464284.2A Active CN111644244B (en) | 2019-05-30 | 2019-05-30 | Scrap shears with multiple sets of tool bits |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111644244B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101027157A (en) * | 2004-07-21 | 2007-08-29 | Sms迪马格股份公司 | Method and device for calibrating seam cutters and blade-carrier heads |
| CN201500815U (en) * | 2009-09-17 | 2010-06-09 | 宝山钢铁股份有限公司 | Positioning device for improving scrap cutter replacing efficiency |
| CN203556948U (en) * | 2013-10-30 | 2014-04-23 | 中国重型机械研究院股份公司 | Cutting head component of sheet scrap chopper |
| CN203778845U (en) * | 2014-03-19 | 2014-08-20 | 中冶赛迪工程技术股份有限公司 | Cutter holder with multiple cutting heads and circle shear device thereof |
| CN205118223U (en) * | 2015-11-19 | 2016-03-30 | 二重集团（德阳）重型装备股份有限公司 | Rotary driving mechanism of rotary drum flying shear |
| CN206392948U (en) * | 2016-12-28 | 2017-08-11 | 中冶南方工程技术有限公司 | A kind of new scrap chopper |
| CN109531176A (en) * | 2018-12-28 | 2019-03-29 | 中冶京诚工程技术有限公司 | Online trimming device and online trimming method in strip steel casting and rolling production process |
| CN210303954U (en) * | 2019-05-30 | 2020-04-14 | 襄阳博亚精工机器有限公司 | Scrap cutter with multiple sets of cutter heads |
-
2019
- 2019-05-30 CN CN201910464284.2A patent/CN111644244B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101027157A (en) * | 2004-07-21 | 2007-08-29 | Sms迪马格股份公司 | Method and device for calibrating seam cutters and blade-carrier heads |
| CN201500815U (en) * | 2009-09-17 | 2010-06-09 | 宝山钢铁股份有限公司 | Positioning device for improving scrap cutter replacing efficiency |
| CN203556948U (en) * | 2013-10-30 | 2014-04-23 | 中国重型机械研究院股份公司 | Cutting head component of sheet scrap chopper |
| CN203778845U (en) * | 2014-03-19 | 2014-08-20 | 中冶赛迪工程技术股份有限公司 | Cutter holder with multiple cutting heads and circle shear device thereof |
| CN205118223U (en) * | 2015-11-19 | 2016-03-30 | 二重集团（德阳）重型装备股份有限公司 | Rotary driving mechanism of rotary drum flying shear |
| CN206392948U (en) * | 2016-12-28 | 2017-08-11 | 中冶南方工程技术有限公司 | A kind of new scrap chopper |
| CN109531176A (en) * | 2018-12-28 | 2019-03-29 | 中冶京诚工程技术有限公司 | Online trimming device and online trimming method in strip steel casting and rolling production process |
| CN210303954U (en) * | 2019-05-30 | 2020-04-14 | 襄阳博亚精工机器有限公司 | Scrap cutter with multiple sets of cutter heads |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111644244B (en) | 2024-05-17 |
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