CN111642947A - Anti-falling ceramic bowl and processing method thereof - Google Patents
Anti-falling ceramic bowl and processing method thereof Download PDFInfo
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- CN111642947A CN111642947A CN202010383969.7A CN202010383969A CN111642947A CN 111642947 A CN111642947 A CN 111642947A CN 202010383969 A CN202010383969 A CN 202010383969A CN 111642947 A CN111642947 A CN 111642947A
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/02—Plates, dishes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/10—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/28—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor involving rotation of the mould about a centrifugal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
Abstract
The invention discloses an anti-falling ceramic bowl and a processing method thereof, and the anti-falling ceramic bowl comprises a ceramic bowl body, an anti-falling shell, a bowl bottom, a top plate, a connecting block, a concave block, a rubber pad, a heat preservation layer, a sponge layer, an anticorrosive layer, a clamping block, a sliding rail, a sliding block, a first fixed block, a first rotating bolt, a rotating rod, a second fixed block, a second rotating bolt, a baffle plate, a rotating shaft, a roller groove, a compression spring and a spring block, wherein the anti-falling shell is sleeved outside the ceramic bowl body, the top plate is welded on the top of the ceramic bowl body and positioned on the top of the anti-falling shell, the heat preservation layer is bonded outside the anti-falling shell, the sponge layer is bonded outside the heat preservation layer, the anti-falling ceramic bowl is simple in structure, when the ceramic bowl body falls, the compression spring provides elastic buffering impact force to protect the ceramic bowl body, meanwhile, the ceramic bowl body can be freely detached, and a user can conveniently clean and replace the ceramic bowl body.
Description
Technical Field
The invention relates to the technical field of ceramic bowls, in particular to an anti-falling ceramic bowl and a processing method thereof.
Background
The pottery is a utensil fired by argil and china clay, the pottery is a general name of pottery, stoneware and porcelain, all the pottery made by using argil and china clay with different properties as raw materials through the process flows of proportioning, molding, roasting and the like can be called as the pottery, and the pottery is generally used for making utensils such as bowls, dishes, vases and the like; the traditional ceramic bowl has no anti-falling structure, the ceramic bowl is easily damaged due to external impact falling, the service life of the ceramic bowl is shortened, and danger is easily caused after the ceramic bowl falls, so that the use of a user is not facilitated; meanwhile, the traditional processing method of the ceramic bowl is time-consuming and labor-consuming, cannot remove impurities, causes the quality reduction of the ceramic bowl, is slow in forming, time-consuming and labor-consuming, is extremely unstable in the quality of the ceramic bowl manufactured manually, is very easy to cause the generation of air holes and bubbles during manufacturing, and greatly reduces the falling resistance of the ceramic bowl; in view of these defects, it is necessary to design a drop-resistant ceramic bowl and a processing method thereof.
Disclosure of Invention
The invention aims to provide an anti-falling ceramic bowl and a processing method thereof, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: an anti-falling ceramic bowl comprises a ceramic bowl body, an anti-falling shell, a bowl bottom, a top plate, connecting blocks, a concave block, a rubber pad, a heat preservation layer, a sponge layer, an anticorrosive layer, clamping blocks, sliding rails, sliding blocks, a first fixing block, a first rotating bolt, a rotating rod, a second fixing block, a second rotating bolt, a baffle plate, a rotating shaft, rollers, roller grooves, a compression spring and spring blocks, wherein the anti-falling shell is sleeved on the outer side of the ceramic bowl body, the top plate is welded on the top of the ceramic bowl body and is positioned on the top of the anti-falling shell, the heat preservation layer is bonded on the outer side of the anti-falling shell, the sponge layer is bonded on the outer side of the heat preservation layer, the anticorrosive layer is bonded on the outer side of the sponge layer, the bowl bottom is bonded on the anti-falling shell, the connecting blocks are bonded on two sides of the ceramic, the concave block is connected with the inner wall of the anti-falling shell, slide rails are welded at two ends of the fixture block, slide blocks are sleeved at two sides of one end of each slide rail, which is positioned at the center, a first fixed block is welded at one end of each slide block, a rotating rod is arranged at one end of each first fixed block, a first rotating bolt is sleeved at one end of each rotating rod and is connected with the first fixed block, a second fixed block is arranged at the other end of each rotating rod, a second rotating bolt is sleeved at one end of each second fixed block and is connected with the rotating rod, a baffle is welded at one end of each second fixed block, a rotating shaft is welded at one end of each baffle, a roller is sleeved at the outer side of each rotating shaft, a plurality of roller grooves are formed in the inner wall of the concave block, the roller grooves are sleeved at the outer sides of the, and the compression spring is connected with the spring block.
A processing method of an anti-falling ceramic bowl comprises the following steps of selecting materials; step two, preparing a blank; step three, ceramic molding; step four, porcelain processing; step five, boxing and storing;
in the first step, the material selection comprises the following steps:
1) manually selecting different raw materials of clay, quartz and feldspar according to different ceramics;
2) adding white crystal mud and high-aluminum mud, and uniformly stirring;
in the second step, the blank preparation comprises the following steps:
1) pouring the uniformly stirred blank in the step one 2) into a ball mill, and carrying out ball milling processing for 1-2 h;
2) screening the processed blank by using a 170-190-mesh filter screen, and then adsorbing by using a magnet to remove impurities;
3) uniformly stirring the blank, and storing the blank in a shade;
in the third step, the ceramic forming comprises the following steps:
1) manually using gypsum to manufacture a ceramic bowl equal formwork, and drying the formwork for later use;
2) injecting the blank in the step two 3) into the mold shell by using a grouting machine, placing the mold shell in a centrifuge, and performing rotary centrifugation until the blank is molded;
3) manually drying the blank in the mould shell by using a drying fan, detecting whether a crack exists by using a high-pressure air pipe, and storing the blank in a shady and cool place after the detection is finished;
in the fourth step, the porcelain processing comprises the following steps:
1) manually carving the blank in the third step 3) into lines, and then coloring by using ceramic glaze;
2) placing the colored blank in a ceramic kiln for firing for 4-8h, standing for 1-2h after firing, and then cooling to normal temperature by using an air cooler to obtain a ceramic bowl;
and in the fifth step, manually bonding the clamping blocks on the two sides of the ceramic bowl, clamping the clamping blocks in the concave blocks of the anti-falling shell to obtain the anti-falling ceramic bowl, and then boxing and storing in a shady and cool place.
According to the technical scheme, the rubber pad is bonded to the top of the anti-falling shell and is located on one side of the bottom of the top plate.
According to the technical scheme, the center of the roller is sleeved with the rotating bearing, and the rotating bearing is sleeved on the outer side of the rotating shaft.
According to the technical scheme, the rotating holes are formed in the two ends of the rotating rod and are sleeved on the outer sides of the first rotating bolt and the second rotating bolt.
According to the technical scheme, one side of the center of the spring block is provided with the spring clamping hook, and the spring clamping hook is sleeved on the outer side of the compression spring.
According to the technical scheme, the ratio of the raw materials, the white crystal mud and the high-aluminum mud in the step one 2) is 4: 2: 1.
According to the technical scheme, the unqualified product detected in the step three 3) is remanufactured.
Compared with the prior art, the invention has the following beneficial effects:
1. the anti-falling ceramic bowl is simple in structure and convenient to operate, the compression spring is used for providing elastic force to extrude the rotating rod, the rotating rod extrusion roller is tightly clamped with the inner wall roller groove of the concave block to finish fixation, when the ceramic bowl body falls, the ceramic bowl body shakes to drive the clamping block to extrude the compression spring, the compression spring provides elastic force to buffer impact force, the ceramic bowl body is protected, the ceramic bowl body is prevented from being damaged, the anti-falling effect is achieved, meanwhile, the ceramic bowl body can be freely disassembled, and a user can conveniently clean and replace the ceramic bowl body;
2. the processing method of the anti-falling ceramic bowl is simple and convenient in process, ball milling treatment is used before manufacturing, the filtering net is used for screening, the ball milling treatment and the magnet are used for adsorbing and removing impurities, the quality of the ceramic bowl is improved, the gypsum is used for manufacturing the same mould shell of the ceramic bowl, blank grouting is used for manufacturing, forming is fast, time and labor are saved, the mould shell can be recycled, the anti-falling ceramic bowl is suitable for assembly line production, the quality is stable, no air hole or air bubble is generated during manufacturing, and the anti-falling performance of the ceramic bowl.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the overall structure of the present invention;
FIG. 3 is an enlarged view of a part of the ceramic bowl body of the present invention;
FIG. 4 is a cross-sectional view of a female block structure of the present invention;
FIG. 5 is a schematic view of the roller slot configuration of the present invention;
FIG. 6 is a schematic structural view of the slide rail of the present invention;
FIG. 7 is a flow chart of a method of the present invention;
in the figure: 1. a ceramic bowl body; 2. a fall-resistant housing; 3. a bowl bottom; 4. a top plate; 5. connecting blocks; 6. a concave block; 7. a rubber pad; 8. a heat-insulating layer; 9. a sponge layer; 10. an anticorrosive layer; 11. a clamping block; 12. a slide rail; 13. a slider; 14. a first fixed block; 15. a first rotating bolt; 16. rotating the rod; 17. a second fixed block; 18. a second turning bolt; 19. a baffle plate; 20. a rotating shaft; 21. a roller; 22. a roller groove; 23. a compression spring; 24. and a spring block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: an anti-falling ceramic bowl comprises a ceramic bowl body 1, an anti-falling shell 2, a bowl bottom 3, a top plate 4, a connecting block 5, a concave block 6, a rubber gasket 7, a heat insulation layer 8, a sponge layer 9, an anticorrosive layer 10, a clamping block 11, a sliding rail 12, a sliding block 13, a first fixing block 14, a first rotating bolt 15, a rotating rod 16, a second fixing block 17, a second rotating bolt 18, a baffle plate 19, a rotating shaft 20, a roller 21, a roller groove 22, a compression spring 23 and a spring block 24, wherein the anti-falling shell 2 is sleeved outside the ceramic bowl body 1, the top plate 4 is welded on the top of the ceramic bowl body 1, the top plate 4 is positioned on the top of the anti-falling shell 2, the rubber gasket 7 is bonded on the top of the anti-falling shell 2, the rubber gasket 7 is positioned on one side of the bottom of the top plate 4, mutual friction damage between the top plate 4 and the anti-falling shell 2 is, an anticorrosive layer 10 is bonded on the outer side of a sponge layer 9, a bowl bottom 3 is bonded on the bottom of an anti-falling shell 2, connecting blocks 5 are bonded on two sides of a ceramic bowl body 1, a clamping block 11 is welded at one end of each connecting block 5, a concave block 6 is sleeved on the outer side of each clamping block 11, the concave block 6 is connected with the inner wall of the anti-falling shell 2, sliding rails 12 are welded at two ends of each clamping block 11, a sliding block 13 is sleeved on two sides of the center of one end of each sliding rail 12, a first fixing block 14 is welded at one end of each sliding block 13, a rotating rod 16 is arranged at one end of each first fixing block 14, a first rotating bolt 15 is sleeved at one end of each rotating rod 16, a second fixing block 17 is arranged at the other end of each rotating rod 16, a second rotating bolt 18 is sleeved at one end of each second fixing block 17, each second rotating bolt 18 is connected with each rotating rod 16, rotating holes are formed in two ends, the rotating rod 16 can freely rotate through the first rotating bolt 15 and the second rotating bolt 18, the baffle 19 is welded at one end of the second fixing block 17, the rotating shaft 20 is welded at one end of the baffle 19, the roller 21 is sleeved outside the rotating shaft 20, the rotating bearing is sleeved at the center of the roller 21 and sleeved outside the rotating shaft 20, the roller 21 is convenient to rotate, a plurality of roller grooves 22 are formed in the inner wall of the concave block 6, the roller grooves 22 are sleeved outside the roller 21, the spring block 24 is welded at one side of the first fixing block 14, the compression spring 23 is arranged at one side of the sliding rail 12, the compression spring 23 is connected with the spring block 24, a spring clamping hook is formed at one side of the center of the spring block 24, the spring clamping hook is sleeved outside the compression spring 23, and the compression spring.
Referring to fig. 7, the present invention provides a technical solution: a processing method of an anti-falling ceramic bowl comprises the following steps of selecting materials; step two, preparing a blank; step three, ceramic molding; step four, porcelain processing; step five, boxing and storing;
in the first step, the material selection comprises the following steps:
1) manually selecting different raw materials of clay, quartz and feldspar according to different ceramics;
2) adding white crystal mud and high-aluminum mud, and uniformly stirring, wherein the ratio of the raw materials to the white crystal mud to the high-aluminum mud is 4: 2: 1;
in the second step, the blank preparation comprises the following steps:
1) pouring the uniformly stirred blank in the step one 2) into a ball mill, and carrying out ball milling processing for 1-2 h;
2) screening the processed blank by using a 170-190-mesh filter screen, and then adsorbing by using a magnet to remove impurities;
3) uniformly stirring the blank, and storing the blank in a shade;
in the third step, the ceramic forming comprises the following steps:
1) manually using gypsum to manufacture a ceramic bowl equal formwork, and drying the formwork for later use;
2) injecting the blank in the step two 3) into the mold shell by using a grouting machine, placing the mold shell in a centrifuge, and performing rotary centrifugation until the blank is molded;
3) manually drying the blank in the mould shell by using a drying fan, then detecting whether cracks exist by using a high-pressure air pipe, storing the blank in a shady and cool place after the detection is finished, and remanufacturing the detected unqualified product;
in the fourth step, the porcelain processing comprises the following steps:
1) manually carving the blank in the third step 3) into lines, and then coloring by using ceramic glaze;
2) placing the colored blank in a ceramic kiln for firing for 4-8h, standing for 1-2h after firing, and then cooling to normal temperature by using an air cooler to obtain a ceramic bowl;
and in the fifth step, manually bonding the fixture blocks 11 on the two sides of the ceramic bowl, clamping the fixture blocks 11 in the concave blocks 6 of the anti-falling shell 2 to obtain the anti-falling ceramic bowl, and then boxing and storing in a shady and cool place.
Based on the above, the invention has the advantages that when the ceramic bowl is used, the rollers 21 at two ends of the fixture block 11 at one side of the ceramic bowl body 1 are manually pressed, the rollers 21 drive the second fixing block 17 to extrude the rotating rod 16, the rotating rod 16 rotates to extrude the first fixing block 14 towards two sides, the first fixing block 14 moves towards two sides to drive the compression spring 23 to extend, the compression spring 23 extends to have elasticity, at the moment, the fixture block 11 is clamped into the concave block 6 of the anti-falling shell 2, the rollers 21 clamp the roller groove 22 on the inner wall of the concave block 6, the compression spring 23 pulls the first fixing block 14, the first fixing block 14 extrudes the rotating rod 16, the rotating rod 16 rotates to extrude the rollers 21, and the rollers 21 clamp the roller groove; when the ceramic bowl body 1 falls, the ceramic bowl body 1 shakes to drive the clamping blocks 11 to extrude the compression springs 23, and the compression springs 23 provide elastic force to buffer impact force and protect the ceramic bowl body 1.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an anti type ceramic bowl that falls, includes ceramic bowl body (1), anti shell (2), the bowl end (3), roof (4), connecting block (5), spill piece (6), rubber pad (7), heat preservation (8), sponge layer (9), anticorrosive coating (10), fixture block (11), slide rail (12), slider (13), first fixed block (14), first rotation bolt (15), dwang (16), second fixed block (17), second rotation bolt (18), baffle (19), pivot (20), gyro wheel (21), gyro wheel groove (22), compression spring (23) and spring block (24), its characterized in that: the anti-falling ceramic bowl is characterized in that an anti-falling shell (2) is sleeved on the outer side of a ceramic bowl body (1), a top plate (4) is welded on the top of the ceramic bowl body (1), the top plate (4) is located on the top of the anti-falling shell (2), a heat preservation layer (8) is bonded on the outer side of the anti-falling shell (2), a sponge layer (9) is bonded on the outer side of the heat preservation layer (8), an anti-corrosion layer (10) is bonded on the outer side of the sponge layer (9), a bowl bottom (3) is bonded on the bottom of the anti-falling shell (2), connecting blocks (5) are bonded on two sides of the ceramic bowl body (1), a clamping block (11) is welded at one end of each connecting block (5), a concave block (6) is sleeved on the outer side of each clamping block (11), the concave block (6) is connected with the inner wall of the anti-falling shell (2), sliding rails (12, the welding of slider (13) one end has first fixed block (14), first fixed block (14) one end is provided with dwang (16), dwang (16) one end has cup jointed first rotation bolt (15), and first rotation bolt (15) are connected with first fixed block (14), the dwang (16) other end is provided with second fixed block (17), second fixed block (17) one end has cup jointed second rotation bolt (18), and second rotation bolt (18) are connected with dwang (16), the welding of second fixed block (17) one end has baffle (19), the welding of baffle (19) one end has pivot (20), pivot (20) outside has cup jointed gyro wheel (21), a plurality of gyro wheel groove (22) have been seted up to concave block (6) inner wall, and gyro wheel groove (22) cup joint in the gyro wheel (21) outside, the welding of first fixed block (14) one side has spring block (24), one side of the sliding rail (12) is provided with a compression spring (23), and the compression spring (23) is connected with a spring block (24).
2. A processing method of an anti-falling ceramic bowl comprises the following steps of selecting materials; step two, preparing a blank; step three, ceramic molding; step four, porcelain processing; step five, boxing and storing; it is characterized in that;
in the first step, the material selection comprises the following steps:
1) manually selecting different raw materials of clay, quartz and feldspar according to different ceramics;
2) adding white crystal mud and high-aluminum mud, and uniformly stirring;
in the second step, the blank preparation comprises the following steps:
1) pouring the uniformly stirred blank in the step one 2) into a ball mill, and carrying out ball milling processing for 1-2 h;
2) screening the processed blank by using a 170-190-mesh filter screen, and then adsorbing by using a magnet to remove impurities;
3) uniformly stirring the blank, and storing the blank in a shade;
in the third step, the ceramic forming comprises the following steps:
1) manually using gypsum to manufacture a ceramic bowl equal formwork, and drying the formwork for later use;
2) injecting the blank in the step two 3) into the mold shell by using a grouting machine, placing the mold shell in a centrifuge, and performing rotary centrifugation until the blank is molded;
3) manually drying the blank in the mould shell by using a drying fan, detecting whether a crack exists by using a high-pressure air pipe, and storing the blank in a shady and cool place after the detection is finished;
in the fourth step, the porcelain processing comprises the following steps:
1) manually carving the blank in the third step 3) into lines, and then coloring by using ceramic glaze;
2) placing the colored blank in a ceramic kiln for firing for 4-8h, standing for 1-2h after firing, and then cooling to normal temperature by using an air cooler to obtain a ceramic bowl;
in the fifth step, the fixture blocks (11) are manually bonded to the two sides of the ceramic bowl, then the fixture blocks (11) are clamped inside the concave blocks (6) of the anti-falling shell (2), the anti-falling ceramic bowl can be obtained, and then the ceramic bowl is boxed and stored in a cool place.
3. A fall-resistant ceramic bowl according to claim 1, wherein: a rubber pad (7) is bonded to the top of the anti-falling shell (2), and the rubber pad (7) is located on one side of the bottom of the top plate (4).
4. A fall-resistant ceramic bowl according to claim 1, wherein: the center of the roller (21) is sleeved with a rotating bearing, and the rotating bearing is sleeved on the outer side of the rotating shaft (20).
5. A fall-resistant ceramic bowl according to claim 1, wherein: the rotation holes are formed in the two ends of the rotation rod (16), and the rotation holes are sleeved on the outer sides of the first rotation bolt (15) and the second rotation bolt (18).
6. A fall-resistant ceramic bowl according to claim 1, wherein: and a spring clamping hook is arranged on one side of the center of the spring block (24) and is sleeved on the outer side of the compression spring (23).
7. The processing method of the anti-drop ceramic bowl according to claim 1, wherein the processing method comprises the following steps: in the step one 2), the ratio of the raw materials, the white crystal mud and the high-aluminum mud is 4: 2: 1.
8. The processing method of the anti-drop ceramic bowl according to claim 2, wherein the processing method comprises the following steps: and remanufacturing the products detected to be unqualified in the step three 3).
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| CN111642947B (en) | 2023-01-10 |
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